Adaptable to a plurality of square shell battery module side seam welding equipment

By designing a side seam welding equipment for square-shell battery cell modules that can adapt to various models, and by using positioning plates and clamping modules to achieve adaptive clamping for multiple sizes, the problem of insufficient adaptability of existing equipment has been solved, resulting in cost reduction and improved production efficiency.

CN224333766UActive Publication Date: 2026-06-09SHANGHAI JUNYI IND AUTOMATION CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI JUNYI IND AUTOMATION CO LTD
Filing Date
2025-04-24
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing square-shell battery cell module side seam welding equipment lacks clamping fixtures that can adapt to various sizes and models, resulting in the use of a large number of special fixtures, which increases the manufacturing cost of enterprises and reduces production efficiency.

Method used

A welding device comprising a positioning plate, transverse and longitudinal clamping modules, a copper nozzle clamping mechanism, and a pressure sensor was designed. It can adapt to clamping various types of square-shell battery cell modules, achieves precise positioning through slide rails and pins, and realizes automated clamping and welding by using adjustable screws and drive mechanisms.

Benefits of technology

It reduces the number of specialized fixtures used, lowers manufacturing costs, improves production efficiency, is highly compatible, safe and reliable, and easy to maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of side seam welding equipment of square shell battery module of adaptive multiple quantity, include welding module, and welding module is used to weld side seam, still include: locating plate, a pair of transverse clamping module, first longitudinal clamping module and second longitudinal clamping module;Wherein, a pair of support tracks and a pair of first slide rails are provided on locating plate, and a plurality of first positioning holes are provided on support track;A pair of transverse clamping module is arranged in a pair of support tracks both sides, for from transverse clamping square shell battery module;First longitudinal clamping module is slidably connected with a pair of first slide rails;Second longitudinal clamping module is oppositely arranged with first longitudinal clamping module, and slidably connected with a pair of first slide rails.The utility model can be adapted to the clamping of multiple models of square shell battery module, reduces the use quantity of special fixture, reduces enterprise manufacturing cost, improves production efficiency;Simple and easy to maintain, strong compatibility, safe and reliable.
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Description

Technical Field

[0001] This utility model relates to a side seam welding equipment for square-shell battery cell modules, and particularly to a side seam welding equipment that can accommodate a large number of square-shell battery cell modules. Background Technology

[0002] Existing square-shell battery cell module side seam welding equipment mostly uses special fixtures to clamp the square-shell battery cell modules, lacking a clamping fixture that can adapt to square-shell battery cell modules of various sizes and models. Summary of the Invention

[0003] According to an embodiment of the present invention, a side seam welding device adaptable to a large number of square-shell battery cell modules is provided, comprising a welding module for welding side seams, and further comprising:

[0004] The positioning plate is provided with a pair of support rails and a pair of first slide rails, and the support rails are provided with a number of first positioning holes;

[0005] A pair of lateral clamping modules are arranged on both sides of a pair of support rails for laterally clamping the square-shell battery cell module;

[0006] The first longitudinal clamping module is slidably connected to a pair of first slide rails;

[0007] The second longitudinal clamping module is arranged opposite to the first longitudinal clamping module and is slidably connected to a pair of first slide rails.

[0008] Furthermore, the lateral clamping module includes:

[0009] A pair of second slide rails are fixedly connected to the positioning plate;

[0010] A transverse clamping frame, which is slidably connected to a pair of second slide rails;

[0011] A pair of transverse drive mechanisms are respectively mounted on the positioning plate, and their output ends are connected to the transverse clamping frame, which can drive the transverse clamping frame to slide along the second slide rail.

[0012] Furthermore, the lateral drive mechanism is either a manual clamp or a cylinder.

[0013] Furthermore, the first longitudinal clamping module includes:

[0014] The first longitudinal clamping frame is slidably connected to a pair of first slide rails;

[0015] The first longitudinal positioning frame is slidably connected to a pair of first slide rails. The first longitudinal positioning frame is provided with a pair of second positioning holes, which can match the first positioning holes.

[0016] A pair of first pins are respectively movably disposed in a pair of second positioning holes and can be inserted into the corresponding first positioning holes to fix the first longitudinal positioning frame on the support rail.

[0017] The first longitudinal drive mechanism is connected to the first longitudinal positioning frame, and its output end is connected to the first longitudinal clamping frame. It can drive the first longitudinal clamping frame to move along the first slide rail and is used to clamp the side plate of the square shell battery cell module.

[0018] A pressure sensor is disposed between the output end of the first longitudinal drive mechanism and the first longitudinal clamping frame to detect the pressure value exerted by the first longitudinal drive mechanism on the first longitudinal clamping frame.

[0019] The sensor display is mounted on the positioning plate and electrically connected to the pressure sensor to display the pressure value.

[0020] Furthermore, the first longitudinal drive mechanism includes: a first adjusting screw, which is threadedly connected to the first longitudinal positioning frame and rotatably connected to the first longitudinal clamping frame. Rotating the first adjusting screw can drive the first longitudinal clamping frame to move along the first slide rail.

[0021] Furthermore, it also includes: a pair of first copper nozzle clamping mechanisms, which are disposed on both sides of the first longitudinal clamping frame and connected to the first longitudinal clamping frame, for clamping copper nozzles used when welding square-shell battery cell modules.

[0022] Furthermore, the first copper nozzle clamping mechanism includes: a second adjusting screw and a first copper nozzle clamping plate;

[0023] The second adjusting screw is threadedly connected to the first longitudinal clamping frame and is rotatably connected to the first copper nozzle clamping plate;

[0024] The first copper nozzle clamping plate is slidably connected to the first longitudinal clamping frame. The copper nozzle is set on the first copper nozzle clamping plate. Rotating the second adjusting screw can drive the first copper nozzle clamping plate to clamp the copper nozzle.

[0025] Furthermore, the second longitudinal clamping module includes:

[0026] Second longitudinal clamping frame;

[0027] The second longitudinal positioning frame is slidably connected to a pair of second slide rails and fixedly connected to the second longitudinal clamping frame. The second longitudinal positioning frame is provided with a pair of third positioning holes, which can match the first positioning holes.

[0028] A pair of second pins are respectively movably disposed in a pair of third positioning holes and can be inserted into the corresponding first positioning holes to fix the second longitudinal positioning frame on the support rail.

[0029] Furthermore, it also includes: a pair of second copper nozzle clamping mechanisms, which are disposed on both sides of the second longitudinal clamping frame and connected to the second longitudinal clamping frame, for clamping copper nozzles used when welding square-shell battery cell modules.

[0030] Furthermore, the second copper nozzle clamping mechanism includes: a third adjusting screw and a second copper nozzle clamping plate;

[0031] The third adjusting screw is threadedly connected to the second longitudinal clamping frame and is rotatably connected to the second copper nozzle clamping plate;

[0032] The second copper nozzle clamping plate is slidably connected to the second longitudinal clamping frame. The copper nozzle is set on the second copper nozzle clamping plate. Rotating the third adjusting screw can drive the second copper nozzle clamping plate to clamp the copper nozzle.

[0033] The side seam welding equipment for square-shell battery cell modules according to the embodiments of this utility model can adapt to a large number of square-shell battery cell modules, can accommodate clamping of various models of square-shell battery cell modules, reduces the number of special fixtures used, reduces enterprise manufacturing costs, and improves production efficiency; it is simple to maintain, highly compatible, safe and reliable.

[0034] It should be understood that both the foregoing general description and the following detailed description are exemplary and intended to provide further illustration of the claimed technology. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the structure according to an embodiment of the present utility model;

[0036] Figure 2 for Figure 1 Enlarged view of point A;

[0037] Figure 3 for Figure 1 Enlarged view of point B;

[0038] Figure 4 for Figure 1 Top view;

[0039] Figure 5 This is a schematic diagram showing the battery cell module and welding module removed according to an embodiment of the present invention;

[0040] Figure 6 for Figure 5 Enlarged view of point C;

[0041] Figure 7 for Figure 5 Enlarged view of point D. Detailed Implementation

[0042] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, further illustrating the present invention.

[0043] First, combine Figures 1-7 The present invention describes a side seam welding equipment for a large number of square-shell battery cell modules, which is applicable to the new energy industry and has a wide range of applications.

[0044] like Figures 1-7 As shown, the side seam welding equipment for a large number of prismatic battery cell modules according to this utility model embodiment includes a welding module 1 (existing technology). The welding module 1 is used for welding the side seam. The welding module 1 is connected to a robot. The robot drives the welding module 1 to approach the prismatic battery cell module. The welding module 1 welds the side seam. It also includes:

[0045] Positioning plate 2, a pair of support rails 21 and a pair of first slide rails 22 are provided on the positioning plate 2, and a plurality of first positioning holes 211 are provided on the support rails 21 in sequence;

[0046] A pair of lateral clamping modules 3 are arranged on both sides of a pair of support rails 21 for laterally clamping the square-shell battery cell module 6.

[0047] The first longitudinal clamping module 4 is slidably connected to a pair of first slide rails 22;

[0048] The second longitudinal clamping module 5 is arranged opposite to the first longitudinal clamping module 4 and is slidably connected to a pair of first slide rails 22.

[0049] Furthermore, such as Figure 1 , 3 As shown in Figure 4, in this embodiment, the lateral clamping module 3 includes:

[0050] A pair of second slide rails 31 are fixedly connected to the positioning plate 2;

[0051] A transverse clamping frame 32 is slidably connected to a pair of second slide rails 31;

[0052] A pair of transverse drive mechanisms 33 are respectively set on the positioning plate 2. Their output ends are connected to the transverse clamping frame 32, which can drive the transverse clamping frame 32 to slide along the second slide rail 31 to achieve the purpose of transversely clamping the square shell battery cell module 6.

[0053] Furthermore, such as Figure 1 , 3 As shown in Figure 4, in this embodiment, the lateral drive mechanism 33 is a manual clamp or a cylinder.

[0054] Furthermore, such as Figure 2 , 7 As shown, in this embodiment, the first longitudinal clamping module 4 includes:

[0055] The first longitudinal clamping frame 41 is slidably connected to a pair of first slide rails 22;

[0056] The first longitudinal positioning frame 42 is slidably connected to a pair of first slide rails 22. The first longitudinal positioning frame 42 is provided with a pair of second positioning holes 421, which can match the first positioning holes 211.

[0057] A pair of first pins 43 are respectively movably disposed in a pair of second positioning holes 421 and can be inserted into the corresponding first positioning holes 211 to fix the first longitudinal positioning frame 42 on the support rail 21.

[0058] The first longitudinal drive mechanism 44 is connected to the first longitudinal positioning frame 42, and its output end is connected to the first longitudinal clamping frame 41. It can drive the first longitudinal clamping frame 41 to move along the first slide rail 22 to clamp the side plate of the square shell battery cell module 6.

[0059] Pressure sensor 45 is located between the output end of the first longitudinal drive mechanism 44 and the first longitudinal clamping frame 41. It is used to detect the pressure value of the first longitudinal drive mechanism 44 acting on the first longitudinal clamping frame 41 to prevent excessive pressure from damaging the battery cell.

[0060] The sensor display 46 is mounted on the positioning plate 2 and is electrically connected to the pressure sensor 45 to display the pressure value, which is convenient for the operator to observe.

[0061] Furthermore, such as Figure 2 , 7 As shown, in this embodiment, the first longitudinal drive mechanism 44 includes: a first adjusting screw 441, which is threadedly connected to the first longitudinal positioning frame 42 and rotatably connected to the first longitudinal clamping frame 41. A pressure sensor 45 is disposed between the first adjusting screw 441 and the first longitudinal clamping frame 41. Rotating the first adjusting screw 441 will squeeze the pressure sensor 45 and drive the first longitudinal clamping frame 41 to move along the first slide rail 22. When the pressure sensor 45 reaches a certain value, the first adjusting screw 441 is stopped from rotating, thereby driving the first longitudinal clamping frame 41 to clamp the square-shell battery cell module 6 more accurately over a small distance without damaging the battery cell.

[0062] Furthermore, in this embodiment, the first pitch adjusting screw 441 can be replaced with an electric cylinder, a pneumatic cylinder, or a linear motor, which helps to improve automation, but at the same time, the cost will also increase.

[0063] Furthermore, such as Figure 2 , 7 As shown, in this embodiment, it also includes: a pair of first copper nozzle clamping mechanisms 47, which are disposed on both sides of the first longitudinal clamping frame 41 and connected to the first longitudinal clamping frame 41, for clamping copper nozzles used when welding the square shell battery cell module 6 (which is prior art, the side of the copper nozzle is connected to an external air extraction device, and the fumes and toxic gases generated by the laser welding of the welding module 1 during welding will be absorbed by the copper nozzle).

[0064] Furthermore, such as Figure 2 , 7 As shown, in this embodiment, the first copper nozzle clamping mechanism 47 includes: a second adjusting screw 471 and a first copper nozzle pressing plate 472;

[0065] The second adjusting screw 471 is threadedly connected to the first longitudinal clamping frame 41 and is rotatably connected to the first copper nozzle clamping plate 472.

[0066] The first copper nozzle clamping plate 472 is slidably connected to the first longitudinal clamping frame 41. The copper nozzle is set on the first copper nozzle clamping plate 472. Rotating the second adjusting screw 471 can drive the first copper nozzle clamping plate 472 to clamp the copper nozzle.

[0067] Furthermore, in this embodiment, the second pitch adjusting screw 471 can be replaced with an electric cylinder, a pneumatic cylinder, or a linear motor.

[0068] Furthermore, such as Figure 1 , 4 As shown in Figures 7 and 8, in this embodiment, the second longitudinal clamping module 5 includes:

[0069] Second longitudinal clamping frame 51;

[0070] The second longitudinal positioning frame 52 is slidably connected to a pair of second slide rails 31 and fixedly connected to the second longitudinal clamping frame 51, which can drive the second longitudinal clamping frame 51 to move synchronously. The second longitudinal positioning frame 52 is provided with a pair of third positioning holes 521, which can match the first positioning hole 211.

[0071] A pair of second pins 53 are respectively movably disposed in a pair of third positioning holes 521 and can be inserted into the corresponding first positioning hole 211 to fix the second longitudinal positioning frame 52 on the support rail 21.

[0072] The second longitudinal clamping module 5 first determines the positioning reference in the longitudinal direction, and then the square-shell cell module 6 is tightly attached to the second longitudinal clamping frame 51, and the square-shell cell module 6 is clamped by the first longitudinal clamping module; then a pair of transverse clamping modules 3 clamp the square-shell cell module 6 in the transverse direction.

[0073] Furthermore, such as Figure 1 , 4 As shown in Figures 7 and 8, this embodiment further includes: a pair of second copper nozzle clamping mechanisms 54, which are disposed on both sides of the second longitudinal clamping frame 51 and connected to the second longitudinal clamping frame 51, for clamping the copper nozzles used when welding the square-shell battery cell module 6. The second copper nozzle clamping mechanisms 54 and the first copper nozzle clamping mechanism 47 have the same structure.

[0074] Furthermore, such as Figure 4 , 7 As shown, in this embodiment, the second copper nozzle clamping mechanism 54 includes: a third adjusting screw 541 and a second copper nozzle pressing plate 542;

[0075] The third adjusting screw 541 is threadedly connected to the second longitudinal clamping frame 51 and is rotatably connected to the second copper nozzle clamping plate 542.

[0076] The second copper nozzle clamping plate 542 is slidably connected to the second longitudinal clamping frame 51. The copper nozzle is set on the second copper nozzle clamping plate 542. Rotating the third adjusting screw 541 can drive the second copper nozzle clamping plate 542 to clamp the copper nozzle.

[0077] Furthermore, in this embodiment, the third pitch adjusting screw 541 can be replaced with an electric cylinder, a pneumatic cylinder, or a linear motor.

[0078] Furthermore, such as Figure 4 , 7 As shown, in this embodiment, the ends of the first adjusting screw 441, the second adjusting screw 471 and the third adjusting screw 541 may be provided with handles to facilitate the rotation of the adjusting screws, saving time and effort.

[0079] Working principle: First, slide the second longitudinal positioning frame 52 along the first slide rail 22 to a suitable position, so that the third positioning hole 521 is aligned with the corresponding first positioning hole 211 on the support rail 21. At the same time, the second longitudinal clamping frame 51 moves with the second longitudinal positioning frame 52. Then, insert the second pin 53 into the third positioning hole 521 and the corresponding first positioning hole 211 to fix the position of the second longitudinal positioning frame 52. Place the square shell battery cell module 6 on the support rail 21 and make its left end contact the second longitudinal clamping frame 51. Then, the first longitudinal positioning frame 42 is slid along the first slide rail 22 to a suitable position, so that the first clamping frame is close to the right end of the square-shell battery cell module 6, and the second positioning hole 421 is aligned with the corresponding first positioning hole 211 on the support rail 21. The first pin 43 is inserted into the second positioning hole 421 and the corresponding first positioning hole 211 to fix the position of the second longitudinal positioning frame 52. Then, the first adjusting screw is rotated to move the first longitudinal clamping frame 41 along the first slide rail 22 to clamp the square-shell battery cell module 6. The first adjusting screw is stopped when the pressure sensor 45 reaches the predetermined pressure value. Then, the transverse drive mechanism 33 drives the transverse clamping frame 32 to clamp the square-shell battery cell module 6 from the front and rear directions. Then, the second adjusting screw 471 is rotated to drive the first copper nozzle pressure plate to press the corresponding copper nozzle, and the third adjusting screw 541 is rotated to drive the second copper nozzle pressure plate to press the corresponding copper nozzle. Finally, the robot drives the welding module 1 to weld the side seam.

[0080] Above, refer to Figures 1-7 This invention describes a side seam welding equipment for a large number of square-shell battery cell modules according to an embodiment of the present invention. It can accommodate clamping of various models of square-shell battery cell modules, reducing the number of special fixtures used, lowering enterprise manufacturing costs, and improving production efficiency. It is simple to maintain, highly compatible, safe and reliable.

[0081] It should be noted that, in this specification, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.

[0082] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as a limitation of the present invention. Various modifications and substitutions to the present invention will be apparent to those skilled in the art after reading the above content. Therefore, the scope of protection of the present invention should be defined by the appended claims.

Claims

1. A side seam welding device adaptable to a large number of square-shell battery cell modules, comprising a welding module for welding side seams, characterized in that, Also includes: A positioning plate, wherein a pair of support rails and a pair of first slide rails are provided on the positioning plate, and a plurality of first positioning holes are provided on the support rails; A pair of lateral clamping modules are disposed on both sides of the pair of support rails for laterally clamping the square-shell battery cell module; A first longitudinal clamping module is slidably connected to the pair of first slide rails; The second longitudinal clamping module is disposed opposite to the first longitudinal clamping module and is slidably connected to the pair of first slide rails.

2. The side seam welding equipment for adaptable to a large number of square-shell battery cell modules as described in claim 1, characterized in that, The lateral clamping module includes: A pair of second slide rails, the pair of second slide rails being fixedly connected to the positioning plate; A transverse clamping frame, which is slidably connected to the pair of second slide rails; A pair of lateral drive mechanisms are respectively disposed on the positioning plate, and their output ends are connected to the lateral clamping frame, which can drive the lateral clamping frame to slide along the second slide rail.

3. The side seam welding equipment for adaptable to a large number of square-shell battery cell modules as described in claim 2, characterized in that, The lateral drive mechanism is a manual clamp or a cylinder.

4. The side seam welding equipment for adaptable to a large number of square-shell battery cell modules as described in claim 1, characterized in that, The first longitudinal clamping module includes: A first longitudinal clamping frame is slidably connected to the pair of first slide rails; A first longitudinal positioning frame is slidably connected to the pair of first slide rails. The first longitudinal positioning frame is provided with a pair of second positioning holes, which can match the first positioning holes. A pair of first pins, each of which is movably disposed in a pair of second positioning holes and can be inserted into the corresponding first positioning hole, are used to fix the first longitudinal positioning frame on the support rail. The first longitudinal drive mechanism is connected to the first longitudinal positioning frame, and its output end is connected to the first longitudinal clamping frame. It can drive the first longitudinal clamping frame to move along the first slide rail to clamp the side plate of the square shell battery cell module. A pressure sensor is disposed between the output end of the first longitudinal drive mechanism and the first longitudinal clamping frame, and is used to detect the pressure value exerted by the first longitudinal drive mechanism on the first longitudinal clamping frame; A sensor display is disposed on the positioning plate and electrically connected to the pressure sensor for displaying pressure values.

5. The side seam welding equipment for a large number of prismatic battery cell modules as described in claim 4, characterized in that, The first longitudinal drive mechanism includes: a first adjusting screw, which is threadedly connected to the first longitudinal positioning frame and rotatably connected to the first longitudinal clamping frame. Rotating the first adjusting screw can drive the first longitudinal clamping frame to move along the first slide rail.

6. The side seam welding equipment for adaptable to a large number of prismatic battery cell modules as described in claim 4, characterized in that, It also includes: a pair of first copper nozzle clamping mechanisms, which are disposed on both sides of the first longitudinal clamping frame and connected to the first longitudinal clamping frame, for clamping the copper nozzles used when welding the square-shell battery cell module.

7. The side seam welding equipment for adaptable to a large number of prismatic battery cell modules as described in claim 6, characterized in that, The first copper nozzle clamping mechanism includes: a second adjusting screw and a first copper nozzle clamping plate; The second adjusting screw is threadedly connected to the first longitudinal clamping frame and is rotatably connected to the first copper nozzle clamping plate; The first copper nozzle clamping plate is slidably connected to the first longitudinal clamping frame. The copper nozzle is disposed on the first copper nozzle clamping plate. Rotating the second adjusting screw can drive the first copper nozzle clamping plate to clamp the copper nozzle.

8. The side seam welding equipment for adaptable to a large number of square-shell battery cell modules as described in claim 2, characterized in that, The second longitudinal clamping module includes: Second longitudinal clamping frame; The second longitudinal positioning frame is slidably connected to the pair of second slide rails and fixedly connected to the second longitudinal clamping frame. The second longitudinal positioning frame is provided with a pair of third positioning holes, which can match the first positioning holes. A pair of second pins are respectively movably disposed in a pair of third positioning holes and can be inserted into the corresponding first positioning holes to fix the second longitudinal positioning frame on the support rail.

9. The side seam welding equipment for adaptable to a large number of prismatic battery cell modules as described in claim 8, characterized in that, It also includes: a pair of second copper nozzle clamping mechanisms, which are disposed on both sides of the second longitudinal clamping frame and connected to the second longitudinal clamping frame, for clamping the copper nozzles used when welding the square-shell battery cell module.

10. The side seam welding equipment for adaptable to a large number of prismatic battery cell modules as described in claim 9, characterized in that, The second copper nozzle clamping mechanism includes: a third adjusting screw and a second copper nozzle clamping plate; The third adjusting screw is threadedly connected to the second longitudinal clamping frame and is rotatably connected to the second copper nozzle clamping plate; The second copper nozzle clamping plate is slidably connected to the second longitudinal clamping frame. The copper nozzle is disposed on the second copper nozzle clamping plate. Rotating the third adjusting screw can drive the second copper nozzle clamping plate to clamp the copper nozzle.