High efficiency crimping machine

Abstract

The utility model relates to a kind of high-efficiency coiling machine, including coiling box, coiling box includes first coiling roller, second coiling roller, coiling knife and side plate unit, the front end of coiling knife is aligned with the roller passage formed between first coiling roller, second coiling roller, side plate unit includes first servo motor, air cylinder, gear set, long side plate and copper side plate, by using above-mentioned technical scheme, filament bundle is entered into roller passage by coiling knife, completes coiling work under the cooperation of first coiling roller and second coiling roller, first servo motor drives gear set to rotate, to drive copper side plate to rotate, air cylinder is used to pressurize copper side plate, to seal first coiling roller and second coiling roller clamping point, to realize that first servo motor drives copper side plate to do rotating motion, after copper side plate friction, copper side plate will turn an angle, so it can extend the period of copper side plate replacement, avoid the mass production of waste silk and improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of filament winding technology, and in particular to a high-efficiency winding machine. Background Technology

[0002] The crimping machine is one of the important pieces of equipment in polyester staple fiber production. Located between the preheating box and the yarn spreader, it processes the uniform thickness and tension of the straight yarn bundles fed from the lead into crimped fibers, giving them a certain cohesive force and improving their spinnability. The core part of the crimping machine is the crimping box, which consists of a pair of stacked crimping rollers and corresponding upper and lower crimping knives behind them. The sides of the knives are sealed with side plates.

[0003] Currently, the side plates of the HV741 type crimping machine are made of polytetrafluoroethylene (PTFE) plates, which are rectangular in shape. The pressure plate and the PTFE side plates are tightened with bolts. When the filament bundle forms its first curl at the clamping point of the upper and lower crimping rollers, it will expand to both sides, causing severe friction on the side plates.

[0004] The above-mentioned existing technical solutions have the following drawbacks: although the structure is simple, the side plate surface is easily worn and needs to be replaced regularly, otherwise the filament bundle will produce burrs, affecting the quality of the filament bundle, and the replacement requires stopping the machine, which will generate a lot of waste filaments. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency curling machine to solve the problems existing in the prior art.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A high-efficiency curling machine includes a worktable and a curling box. The curling box is fixedly installed on the top of the worktable. The curling box includes a first curling roller, a second curling roller, a curling knife, and side plate units. The curling box has a structure where the top and front ends are not completely open. The first and second curling rollers are rotatably installed inside the curling box. The right ends of the first and second curling rollers pass through and extend to the outside of the right side of the curling box. The first curling roller is spaced apart at the top of the second curling roller. The curling knife is fixedly installed on the rear inner wall of the curling box and communicates with the outside of the curling box. The front end of the curling knife is aligned with the roller channel between the first and second curling rollers. Two side plate units are provided, and the two side plate units are symmetrically arranged about the front end of the curling knife.

[0008] The side plate unit includes a first servo motor, a cylinder, a gear set, a long side plate, and a copper side plate. The long side plate is disposed on one side of the coiling cutter. A receiving groove is provided on the front end of the long side plate near the coiling cutter. Four rotating shafts are rotatably mounted at equal intervals from front to back on the side of the long side plate away from the coiling cutter. The gear set is sleeved on the four rotating shafts. The copper side plate is rotatably mounted in the receiving groove. The front end of the copper side plate and the gear set are connected by transmission. The rear end of the first servo motor and the gear set are connected by transmission through a first coupling. The cylinder is disposed on the side of the gear set away from the long side plate.

[0009] By adopting the above technical solution, the two side plate units are symmetrically arranged about the curling knife. The curling knife points to the roller channel between the first and second curling rollers, ensuring that the filament can enter the roller channel through the curling knife. The curling work is completed with the cooperation of the first and second curling rollers. The first servo motor drives the gear set to rotate, thereby driving the copper side plate to rotate. The cylinder provides stable and adjustable lateral pressure to pressurize the copper side plate, thereby sealing the clamping points of the first and second curling rollers. This allows the first servo motor to drive the copper side plate to rotate. After the filament rubs against the copper side plate, the copper side plate will rotate at an angle, allowing the unrubbed surface of the copper side plate to rub against the filament further. This can extend the copper side plate replacement cycle, avoid the generation of a large amount of waste filament, and improve production efficiency.

[0010] In a further embodiment, the gear set includes a first gear, a second gear, a third gear, and a fourth gear, which are sequentially mounted on the left end of the rotating shaft from front to back. The first gear and the second gear mesh, the second gear and the third gear mesh, and the third gear and the fourth gear mesh. The number of teeth of the first gear, the second gear, the third gear, and the fourth gear decreases sequentially from front to back.

[0011] By adopting the above technical solution, since the fourth gear meshes with the third gear, the third gear meshes with the second gear, and the second gear meshes with the first gear, the fourth gear is driven to rotate by the first servo motor, which in turn drives the third gear, the second gear, and the first gear to rotate, ultimately achieving the purpose of the first gear driving the copper side plate to rotate.

[0012] In a further embodiment, the end of the rotating shaft passing through the first gear near the long side plate is detachably connected to the copper side plate, the end of the rotating shaft passing through the first gear away from the long side plate is fixedly connected to the movable part of the cylinder, and the end of the rotating shaft passing through the fourth gear away from the long side plate is connected to the output shaft of the first servo motor via a sprocket drive.

[0013] In a further embodiment, a conveying device is also included. The conveying device includes a second servo motor, a transmission box, a first universal joint, and a second universal joint. The transmission box includes a housing, a fifth gear, a sixth gear, a seventh gear, a first output shaft, a second output shaft, and a third input shaft. The left and right sides of the housing are each provided with a through-hole, a second hole, and a third hole. The first hole is spaced at the top of the second hole, and the third hole is spaced at the rear ends of the first and second holes. A second bearing is fixedly installed within each of the first, second, and third holes. Both ends of the first output shaft pass through and extend to the outside of the second bearing in the first hole. Both ends of the second output shaft pass through and extend to the outside of the second bearing in the second hole. Both ends of the third input shaft pass through and extend... The fifth gear is sleeved on the middle section of the first rotating rod, the sixth gear is sleeved on the middle section of the second universal joint, and the sixth gear is sleeved on the middle section of the third input shaft. The fifth, sixth, and seventh gears mesh with each other. The first universal joint is spaced at the top of the second universal joint. The first universal joint and the first winding roller are coaxially aligned. The left end of the first universal joint and the right end of the first winding roller are fixedly connected. The second universal joint and the second winding roller are coaxially aligned. The left end of the second universal joint and the right end of the second winding roller are fixedly connected. The right end of the first universal joint and the left end of the first output shaft are fixedly connected. The right end of the second universal joint and the left end of the second output shaft are fixedly connected. The right end of the input shaft is connected to the second servo motor via a second coupling.

[0014] In a further embodiment, the curling blade includes an upper curling blade and a lower curling blade, which form a curling channel. The upper curling blade is spaced apart at the top of the lower curling blade, and the upper and lower curling blades have the same width.

[0015] In summary, this utility model has the following beneficial effects:

[0016] 1. By symmetrically arranging two side plate units about the crimping blade, the crimping blade points towards the roller channel between the first and second crimping rollers, ensuring that the filament can enter the roller channel through the crimping blade. The crimping work is completed with the cooperation of the first and second crimping rollers. The first servo motor drives the gear set to rotate, thereby driving the copper side plate to rotate. The cylinder provides stable and adjustable lateral pressure to pressurize the copper side plate, thereby sealing the clamping points of the first and second crimping rollers. This allows the first servo motor to drive the copper side plate to rotate. After the filament rubs against the copper side plate, the copper side plate will rotate at an angle, allowing the unrubbed surface of the copper side plate to rub against the filament further. This can extend the copper side plate replacement cycle, avoid the generation of a large amount of waste filament, and improve production efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram illustrating the internal structure of the curling box of this utility model;

[0019] Figure 3 This is a structural schematic diagram of the side plate unit used to illustrate this utility model;

[0020] Figure 4 This is a structural schematic diagram of the transmission box used to illustrate this utility model.

[0021] In the diagram, 1. Workbench; 2. Coiling box; 21. First coiling roller; 22. Second coiling roller; 23. Coiling knife; 231. Upper coiling knife; 232. Lower coiling knife; 24. Side plate unit; 241. First servo motor; 242. Cylinder; 243. Gear set; 2431. First gear; 2432. Second gear; 2433. Third gear; 2434. Fourth gear; 244. Long side plate; 245. Copper side plate; 3. Conveying device; 31. Second servo motor; 32. Transmission box; 321. Box body; 325. First output shaft; 326. Second output shaft; 327. Third input shaft; 33. First universal joint; 34. Second universal joint. Detailed Implementation

[0022] The present invention will be further described in detail below with reference to the accompanying drawings.

[0023] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to the attached figures. Figure 1 In this specification, the terms "bottom surface" and "top surface," "inner" and "outer" refer to the direction toward or away from the geometry of a specific component. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this specification, "a plurality of" means two or more, unless otherwise explicitly and specifically defined by the direction of the center.

[0024] Example 1:

[0025] like Figures 1-4As shown, a high-efficiency curling machine includes a workbench 1 and a curling box 2. The curling box 2 is fixedly installed on the top of the workbench 1. The curling box 2 includes a first curling roller 21, a second curling roller 22, a curling knife 23, and side plate units 24. The curling box 2 has a structure where the top and front ends are not completely open. The first curling roller 21 and the second curling roller 22 are rotatably installed inside the curling box 2. The right ends of the first curling roller 21 and the second curling roller 22 pass through and extend to the outside of the right side of the curling box 2. The first curling roller 21 is spaced apart at the top of the second curling roller 22. The curling knife 23 is fixedly installed on the rear inner wall of the curling box 2. The curling knife 23 communicates with the outside of the curling box 2. The front end of the curling knife 23 is aligned with the roller channel between the first curling roller 21 and the second curling roller 22. There are two side plate units 24, which are symmetrically arranged about the front end of the curling knife 23.

[0026] The side plate unit 24 includes a first servo motor 241, a cylinder 242, a gear set 243, a long side plate 244, and a copper side plate 245. The first servo motor 241 is fixedly mounted on the top of the winding box 2. The long side plate 244 is fixedly connected to the inner top of the winding box 2. A rearward connecting rod extends from the front top of the winding box 2. The connecting rod is bolted to the front of the long side plate 244. The long side plate 244 is located on one side of the winding blade 23, and the front end of the long side plate 244 is close to the winding blade. A receiving groove is provided on one side of the curved blade 23. Four rotating shafts are rotatably installed on the side of the long side plate 244 away from the curved blade 23 from front to back at equal intervals. The gear set 243 is sleeved on the four rotating shafts. The copper side plate 245 is rotatably installed in the receiving groove. The copper side plate 245 and the front end of the gear set 243 are connected by transmission. The first servo motor 241 and the rear end of the gear set 243 are connected by sprocket transmission. The cylinder 242 is located on the side of the gear set 243 away from the long side plate 244.

[0027] The gear set 243 includes a first gear 2431, a second gear 2432, a third gear 2433, and a fourth gear 2434. The first gear 2431, the second gear 2432, the third gear 2433, and the fourth gear 2434 are respectively mounted on the left end of the rotating shaft from front to back. The first gear 2431 and the second gear 2432 mesh, the second gear 2432 and the third gear 2433 mesh, and the third gear 2433 and the fourth gear 2434 mesh. The number of teeth of the first gear 2431, the second gear 2432, the third gear 2433, and the fourth gear 2434 decreases sequentially from front to back.

[0028] The end of the rotating shaft passing through the first gear 2431 near the long side plate is detachably connected to the copper side plate 245. The end of the rotating shaft passing through the first gear 2431 away from the long side plate is fixedly connected to the movable part of the cylinder 242. The end of the rotating shaft passing through the fourth gear 2434 away from the long side plate is connected to the output shaft of the first servo motor 241 via a sprocket drive.

[0029] It also includes a transmission device 3, which comprises a second servo motor 31, a transmission box 32, a first universal joint 33, and a second universal joint 34. The transmission box 32 includes a housing 321, a fifth gear, a sixth gear, a seventh gear, a first output shaft 325, a second output shaft 326, and a third input shaft 327. The left and right sides of the housing 321 are provided with a first circular hole, a second circular hole, and a third circular hole that pass through each other. The first circular holes are spaced apart at the top of the second circular holes, and the third circular holes are spaced apart at the rear ends of the first and second circular holes. Second bearings are fixedly installed in the first, second, and third circular holes. The two ends of the first output shaft 325 pass through and extend to the outside of the second bearings in the first circular holes. The two ends of the second output shaft 326 pass through and extend to the outside of the second bearings in the second circular holes. The two ends of the third input shaft 327 pass through and extend to the second bearings in the third circular holes. Externally, the fifth gear is sleeved in the middle section of the first output shaft 325, the sixth gear is sleeved in the middle section of the second output shaft 326, and the sixth gear is sleeved in the middle section of the third input shaft 327. The fifth, sixth, and seventh gears mesh with each other. The first universal joint 33 is spaced at the top of the second universal joint 34. The first universal joint 33 and the first winding roller 21 are coaxially aligned. The left end of the first universal joint 33 is fixedly connected to the right end of the first winding roller 21. The second universal joint 34 and the second winding roller 22 are coaxially aligned. The left end of the second universal joint 34 is fixedly connected to the right end of the second winding roller 22. The right end of the first universal joint 33 is fixedly connected to the left end of the first output shaft 325. The right end of the second universal joint 34 is fixedly connected to the left end of the output shaft 326. The right end of the third input shaft 327 is connected to the second servo motor 31 via a second coupling.

[0030] The curling blade 23 includes an upper curling blade 231 and a lower curling blade 232, which form a curling channel. The upper curling blade 231 is spaced apart at the top of the lower curling blade 232, and the upper curling blade 231 and the lower curling blade 232 have the same width.

[0031] Specific implementation process: The filament bundle first enters from the rear side of the crimping box 2, passing through the crimping channel formed by the upper crimping blade 231 and the lower crimping blade 232. The front end of the crimping blade is precisely aligned with the inter-roller channel between the first crimping roller 21 and the second crimping roller 22, ensuring that the filament bundle is stably guided to the clamping area of ​​the first crimping roller 21 and the second crimping roller 22. After entering the inter-roller channel, the filament bundle is strongly clamped and pulled by the high-speed rotating first crimping roller 21 and the second crimping roller 22. The surface structure of the first crimping roller 21 and the second crimping roller 22 applies compression, friction, and bending to the filament bundle, forcing the filament bundle to produce crimping deformation. During this process, the cylinder 242 pushes the copper side plate 245 to tightly fit against the end faces of the first crimping roller 21 and the second crimping roller 22, forming a sealed chamber to prevent the filament bundle from laterally scattering. While sealing and pressurizing, the first servo motor 241 drives the gear set 243 to rotate through the first sprocket. The gear set 243 adopts a four-stage reduction design, and the first gear to the second gear... The four gears mesh with decreasing teeth, ultimately transmitting power to the copper side plate 245, which is coaxially fixed with the first gear, causing it to rotate slowly. During the winding process, the filament continuously rubs against the inner edge of the copper side plate 245. The rotation of the copper side plate 245 constantly renews its friction surface, significantly extending the effective service life of the copper side plate 245 and reducing downtime for replacement and waste filament generation caused by wear of the copper side plate 245. The power for the first winding roller 21 and the second winding roller 22 is provided by the transmission box 32. The second servo motor 31 drives the third input shaft 327 to rotate through the second coupling. The seventh gear sleeved on the third input shaft 327 drives the fifth and sixth gears meshing with it to rotate synchronously. The first output shaft 325 drives the first winding roller 21 through the first universal joint, and the second output shaft 326 drives the second winding roller 22 through the second universal joint, ensuring that the speed of the first winding roller 21 and the second winding roller 22 are strictly synchronized and the steering is precisely matched, achieving efficient and stable winding traction.

[0032] In the embodiments disclosed in this utility model, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments disclosed in this utility model according to the specific circumstances.

[0033] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A high-efficiency curling machine, comprising a worktable (1), characterized in that, It also includes a curling box (2), which is fixedly installed on the top of the workbench (1). The curling box (2) includes a first curling roller (21), a second curling roller (22), a curling knife (23), and a side plate unit (24). The curling box (2) has a structure where the top and front ends are not completely open. The first curling roller (21) and the second curling roller (22) are rotatably installed inside the curling box (2). The right ends of the first curling roller (21) and the second curling roller (22) pass through and extend into the curling box. 2) On the right side outside, the first curling roller (21) is spaced at the top of the second curling roller (22), the curling knife (23) is fixedly installed on the rear inner wall of the curling box (2), the curling knife (23) is connected to the outside of the curling box (2), the front end of the curling knife (23) is aligned with the roller channel between the first curling roller (21) and the second curling roller (22), and two side plate units (24) are provided, the two side plate units (24) are symmetrically arranged on the left and right about the front end of the curling knife (23); The side plate unit (24) includes a first servo motor (241), a cylinder (242), a gear set (243), a long side plate (244), and a copper side plate (245). The long side plate (244) is disposed on one side of the curling cutter (23). A receiving groove is provided on the front end of the long side plate (244) near the curling cutter (23). Four rotating shafts are rotatably mounted from front to back on the side of the long side plate (244) away from the curling cutter (23). The gear set (243) is sleeved on the four rotating shafts. The copper side plate (245) is rotatably installed in the receiving groove. The front end of the copper side plate (245) and the gear set (243) are connected by transmission. The rear end of the first servo motor (241) and the gear set (243) are connected by transmission through a sprocket. The cylinder (242) is disposed on the side of the gear set (243) away from the long side plate (244).

2. The high-efficiency curling machine according to claim 1, characterized in that: The gear set (243) includes a first gear (2431), a second gear (2432), a third gear (2433), and a fourth gear (2434). The first gear (2431), the second gear (2432), the third gear (2433), and the fourth gear (2434) are respectively fitted onto the left end of the rotating shaft from front to back. The first gear (2431) meshes with the second gear (2432), the second gear (2432) meshes with the third gear (2433), and the third gear (2433) meshes with the fourth gear (2434). The number of teeth of the first gear (2431), the second gear (2432), the third gear (2433), and the fourth gear (2434) decreases from front to back.

3. The high-efficiency curling machine according to claim 2, characterized in that: The end of the shaft passing through the first gear (2431) near the long side plate is detachably connected to the copper side plate (245). The end of the shaft passing through the first gear (2431) away from the long side plate is fixedly connected to the movable part of the cylinder (242). The end of the shaft passing through the fourth gear (2434) away from the long side plate is connected to the output shaft of the first servo motor (241) via a sprocket drive.

4. The high-efficiency curling machine according to claim 1, characterized in that, Also includes: The transmission device (3) includes a second servo motor (31), a transmission box (32), a first universal joint (33), and a second universal joint (34). The transmission box (32) includes a housing (321), a fifth gear, a sixth gear, a seventh gear, a first output shaft (325), a second output shaft (326), and a third input shaft (327). The left and right sides of the housing (321) are provided with a first circular hole, a second circular hole, and a third circular hole that pass through each other. The first circular hole is spaced at the top of the second circular hole, and the third circular hole is spaced at the rear end of the first and second circular holes. A second bearing is fixedly installed in each of the first, second, and third circular holes. The two ends of the first output shaft (325) pass through and extend to the outside of the second bearing in the first circular hole. The two ends of the second output shaft (326) pass through and extend to the outside of the second bearing in the second circular hole. The two ends of the third input shaft (327) pass through and extend to the outside of the second bearing in the third circular hole. The fifth gear is fitted in the middle section of the first output shaft (325), the sixth gear is fitted in the middle section of the second output shaft (326), and the sixth gear is fitted in the middle section of the third input shaft (327). The fifth, sixth, and seventh gears mesh with each other. The first universal joint (33) is spaced at the top of the second universal joint (34). The first universal joint (33) and the first winding roller (21) are coaxially aligned. The left end of the first universal joint (33) and the first winding roller (21) are aligned. The right end of the first universal joint (33) is fixedly connected to the first output shaft (325), the second universal joint (34) and the second winding roller (22) are coaxially aligned, the left end of the second universal joint (34) and the right end of the second winding roller (22) are fixedly connected, the right end of the first universal joint (33) and the left end of the first output shaft (325) are fixedly connected, the right end of the second universal joint (34) and the left end of the output shaft (326) are fixedly connected, and the right end of the third input shaft (327) is driven by the second coupling and the second servo motor (31).

5. The high-efficiency curling machine according to claim 1, characterized in that: The curling blade (23) includes an upper curling blade (231) and a lower curling blade (232), which form a curling channel. The upper curling blade (231) is spaced apart at the top of the lower curling blade (232), and the upper curling blade (231) and the lower curling blade (232) have the same width.

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