Linear module guiding mechanism device

Abstract

This utility model provides a linear module guiding mechanism, relating to the field of module guiding technology. It includes a linear module body, a top plate fixedly connected to the outer surface of the linear module body, an adjusting rod fixedly connected to the outer surface of the top plate, a rod cylinder slidably connected to the outer surface of the adjusting rod, and a base plate fixedly connected to the outer surface of the rod cylinder. Compared to the traditional manual adjustment process that requires several hours to complete the calibration of a single module, this device, through a cylinder-driven height adjustment mechanism, can complete the leveling and height calibration of the linear module in a short time, improving adjustment efficiency and significantly reducing manual operation intensity. Even on inclined mounting surfaces, it can maintain the linear module's horizontal operation through height compensation at both ends, allowing for stable installation in various application scenarios and solving the problem of stringent requirements for installation foundations in traditional devices.

Description

Technical Field

[0001] This utility model relates to the field of module guiding technology, and in particular to a linear module guiding mechanism device. Background Technology

[0002] In the field of automated equipment, linear modules, as core components for achieving precise linear motion, are widely used in high-end industries such as electronics manufacturing and medical devices. Their operational accuracy directly determines the quality and production efficiency of end products, while installation levelness and height adaptability are key prerequisites affecting the performance of linear modules.

[0003] Currently, the industry mainly uses two methods for leveling linear modules: shim leveling and manual screw adjustment. Shim leveling requires repeatedly adding and removing metal shims of different thicknesses between the module base and the mounting surface, and multiple checks and adjustments using a level. This is not only cumbersome, but the stacking of shims can also lead to uneven stress on the mounting surface. Over time, vibration can cause the shims to shift, resulting in deviations in the module's levelness. While manual screw adjustment can achieve fine-tuning of height by rotating the adjusting screw, its efficiency is extremely low due to factors such as uneven manual force and visual errors. Utility Model Content

[0004] The purpose of this invention is to solve the problems of cumbersome adjustment and demanding installation foundation requirements when adjusting the horizontal position of a linear module in the prior art, and to provide a guiding mechanism device for a linear module.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a linear module guiding mechanism device, comprising a linear module body, a top plate fixedly connected to the outer surface of the linear module body, an adjusting rod fixedly connected to the outer surface of the top plate, a rod cylinder slidably connected to the outer surface of the adjusting rod, a bottom plate fixedly connected to the outer surface of the rod cylinder, a bracket fixedly connected to the outer surface of the bottom plate, a cylinder fixedly connected to the inner wall of the bracket, a pneumatic rod fixedly connected to the outer surface of the cylinder, an adjusting plate fixedly connected to the outer surface of the top plate, a sliding groove formed on the inner wall of the adjusting plate, a sliding rod slidably connected to the inner wall of the sliding groove, a connecting member rotatably connected to the outer surface of the sliding rod, a support rod fixedly connected to the outer surface of the connecting member, and a support plate fixedly connected to the outer surface of the bottom plate.

[0006] In a preferred embodiment, a vertical dial indicator is fixedly connected to the outer surface of the linear module body, a pointer is rotatably connected to the inner wall of the vertical dial indicator, and the inner wall of the vertical dial indicator is provided with a scale.

[0007] In a preferred embodiment, the outer surface of the pointer is rotatably connected to the outer surface of the linear module body.

[0008] In a preferred embodiment, the outer surface of the top plate is slidably connected to the inner wall of the rod cylinder.

[0009] In a preferred embodiment, the outer surface of the support rod is slidably connected to the inner wall of the support plate.

[0010] In a preferred embodiment, the inner wall of the connector is rotatably connected to the outer surface of the slide rod, and the outer surface of the gas rod is slidably connected to the inner wall of the adjusting plate.

[0011] In a preferred embodiment, the outer surface of the top plate is slidably connected to the outer surface of the bottom plate.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] Compared to the traditional manual adjustment process that requires several hours to complete the calibration of a module, this device, through a cylinder-driven height adjustment mechanism, can complete the level and height calibration of the linear module in a short time, improving adjustment efficiency. The device supports independent control at both ends, and operators only need to use pneumatic control to achieve fine-tuning of the height on one side. With real-time feedback from the pointer, there is no need to repeatedly disassemble or add or remove shims, which greatly reduces the intensity of manual operation. Moreover, the level adjustment is not limited by the flatness of the ground. Even on an inclined installation surface, the linear module can still be kept level by height compensation at both ends. It can be stably installed in a variety of usage scenarios, solving the problem of the stringent requirements for the installation foundation of traditional devices. Attached Figure Description

[0014] Figure 1 This is a structural schematic diagram of a linear module guiding mechanism device provided by the present invention.

[0015] Figure 2 A schematic diagram of the vertical structure of a linear module guide mechanism device provided by this utility model.

[0016] Figure 3 A schematic diagram of the lifting structure of a linear module guide mechanism device provided by this utility model.

[0017] Figure 4 A cross-sectional view of the lifting structure of a linear module guide mechanism device provided by this utility model.

[0018] Figure 5 This is a cross-sectional view of the support plate structure of a linear module guide mechanism device provided by this utility model.

[0019] Legend:

[0020] 1. Linear module body; 2. Base plate; 3. Vertical indicator; 4. Bracket; 5. Cylinder; 6. Pointer; 7. Scale; 8. Rod cylinder; 9. Adjusting rod; 10. Top plate; 11. Adjusting plate; 12. Pneumatic rod; 13. Connector; 14. Slide rod; 15. Slide groove; 16. Support rod; 17. Support plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] like Figures 1-5 As shown, this utility model provides a technical solution: a linear module guiding mechanism device, including a linear module body 1, a top plate 10 fixedly connected to the outer surface of the linear module body 1, an adjusting rod 9 fixedly connected to the outer surface of the top plate 10, a rod cylinder 8 slidably connected to the outer surface of the adjusting rod 9, a bottom plate 2 fixedly connected to the outer surface of the rod cylinder 8, a bracket 4 fixedly connected to the outer surface of the bottom plate 2, a cylinder 5 fixedly connected to the inner wall of the bracket 4, a pneumatic rod 12 fixedly connected to the outer surface of the cylinder 5, and an adjusting plate 11 fixedly connected to the outer surface of the top plate 10. The inner wall of the rod cylinder 8 is movably connected to the top plate 10, which is slidably connected to the outer surface of the bottom plate 2. The inner wall of the adjusting plate 11 is provided with a sliding groove 15, and the inner wall of the sliding groove 15 is slidably connected to a sliding rod 14. The outer surface of the sliding rod 14 is rotatably connected to a connecting piece 13, and the outer surface of the connecting piece 13 is fixedly connected to a support rod 16. The inner wall of the connecting piece 13 is rotatably connected to the outer surface of the sliding rod 14. The outer surface of the air rod 12 is slidably connected to the inner wall of the adjusting plate 11, and the outer surface of the support rod 16 is slidably connected to the inner wall of the support plate 17. The outer surface of the bottom plate 2 is fixedly connected to the support plate 17.

[0024] In this embodiment, a top plate 10 is designed and fixedly connected to the linear module body 1. The linear module body 1 is leveled by adjusting the height of the top plates 10 at both ends. Four adjusting rods 9 are fixedly connected to the bottom of the top plate 10 to support it. A rod cylinder 8 is slidably connected to the outer surface of the adjusting rods 9. The inner diameter of the rod cylinder 8 is the same as the diameter of the adjusting rods 9, making it easy for the rod cylinder 8 to slide on the inner wall of the rod cylinder 9. A base plate 2 is fixedly connected to the bottom of the rod cylinder 8 to provide support for the lifting device. A cylinder 5 is fixedly connected to one side of the base plate 2 to provide power to the lifting device. The power of the cylinder 5 is transmitted to the connector 13 through the air rod 12. The slide rod 14 is rotatably connected to the inner wall of the connector 13, which facilitates pushing the slide rod 14. The outer surface of the slide rod 14 is slidably connected to the inner wall of the slide groove 15. The slide groove 15 has a certain upward tilt angle, which facilitates pushing the adjustment plate 11 to adjust the height of the top plate 10. Under the action of the adjustment rod 9, the top plate 10 moves only along the direction of the adjustment rod 9, thereby adjusting the radial height of the top plate 10. The top plates 10 distributed at both ends adjust the height of the linear module body 1, so that the linear module body 1 is adjusted to a horizontal position to adapt to a wider range of working scenarios.

[0025] Example 2

[0026] like Figures 1-5 As shown, a vertical gauge 3 is fixedly connected to the outer surface of the linear module body 1, and a pointer 6 is rotatably connected to the inner wall of the vertical gauge 3. The outer surface of the pointer 6 is rotatably connected to the outer surface of the linear module body 1, and a scale 7 is opened on the inner wall of the vertical gauge 3.

[0027] In this embodiment, a vertical gauge 3 is fixedly connected to the outer surface of the linear module body 1. A pointer 6, which is rotatably connected to the inner wall of the vertical gauge 3, is always vertically pointing to the ground due to gravity. The scale 7 on the inner wall of the vertical gauge 3, together with the pointer 6, more clearly reflects the tilt of the linear module body 1, which is more conducive to the adjustment mechanism to quickly adjust to the horizontal. If the pointer 6 indicates that the linear module body 1 is tilted, for example, the left end is higher than the right end, the lifting drive component on the right side can be activated. Moreover, the lifting mechanisms on both sides further expand the adjustment stroke and can be applied to more application scenarios.

[0028] Working principle:

[0029] like Figures 1-5As shown, when pointer 6 accurately reflects that the linear module body 1 is tilted, for example, the left end is higher than the right end, the right-side lifting drive assembly is activated, which pushes the right-side top plate 10 upward through cylinder 5, or the left-side lifting drive assembly is activated, which moves the left-side top plate 10 downward, until the level indicator shows that the linear module body 1 is in a horizontal state. When adjusting the height of the linear module body 1, cylinder 5 is activated first, pushing the air rod 12 outward. The air rod 12 drives the slide rod 14 to move through the connector 13. Since the slide rod 14 is slidably connected in the inclined slide groove 15, the slide rod 14 will generate an upward component force as it slides along the slide groove 15. This component force pushes the adjusting plate 11 upward. The adjusting plate 11 is fixedly connected to the top plate 10. Therefore, the top plate 10 will move upward synchronously. Under the guidance of the four adjusting rods 9, the top plate 10 can only move in a straight line along the axis of the adjusting rods 9 to avoid lateral deviation. When it is necessary to lower the height of the top plate 10, the cylinder 5 is vented in the reverse direction, the air rod 12 is retracted, and the sliding rod 14 is pulled along the sliding groove 15 in the reverse direction through the connecting piece 13. Under the action of gravity, the adjusting plate 11 drives the top plate 10 to slowly descend until the target height is reached. The entire lifting process can be made uniform by adjusting the pressure of the cylinder 5 to meet the speed requirements under different working scenarios. The horizontal adjustment of the linear module body 1 is achieved by controlling the height of the top plates 10 at both ends respectively. After the device is installed, the pointer 6 is observed again to ensure that the linear module body 1 is horizontal.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A linear module guiding mechanism device, comprising a linear module body (1), characterized in that: The outer surface of the linear module body (1) is fixedly connected to a top plate (10), the outer surface of the top plate (10) is fixedly connected to an adjusting rod (9), the outer surface of the adjusting rod (9) is slidably connected to a rod cylinder (8), the outer surface of the rod cylinder (8) is fixedly connected to a bottom plate (2), the outer surface of the bottom plate (2) is fixedly connected to a bracket (4), the inner wall of the bracket (4) is fixedly connected to a cylinder (5), the outer surface of the cylinder (5) is fixedly connected to a pneumatic rod (12), the outer surface of the top plate (10) is fixedly connected to an adjusting plate (11), the inner wall of the adjusting plate (11) is provided with a sliding groove (15), the inner wall of the sliding groove (15) is slidably connected to a sliding rod (14), the outer surface of the sliding rod (14) is rotatably connected to a connecting piece (13), the outer surface of the connecting piece (13) is fixedly connected to a support rod (16), and the outer surface of the bottom plate (2) is fixedly connected to a support plate (17).

2. The linear module guiding mechanism device according to claim 1, characterized in that: A vertical dial indicator (3) is fixedly connected to the outer surface of the linear module body (1), and a pointer (6) is rotatably connected to the inner wall of the vertical dial indicator (3). A scale (7) is opened on the inner wall of the vertical dial indicator (3).

3. The linear module guiding mechanism device according to claim 2, characterized in that: The outer surface of the pointer (6) is rotatably connected to the outer surface of the linear module body (1).

4. The linear module guiding mechanism device according to claim 1, characterized in that: The outer surface of the top plate (10) is slidably connected to the inner wall of the rod cylinder (8).

5. The linear module guiding mechanism device according to claim 1, characterized in that: The outer surface of the support rod (16) is slidably connected to the inner wall of the support plate (17).

6. The linear module guiding mechanism device according to claim 1, characterized in that: The inner wall of the connector (13) is rotatably connected to the outer surface of the slide rod (14), and the outer surface of the air rod (12) is slidably connected to the inner wall of the adjusting plate (11).

7. The linear module guiding mechanism device according to claim 1, characterized in that: The outer surface of the top plate (10) is slidably connected to the outer surface of the bottom plate (2).

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