A raw material processing device for aluminum alloy production
By designing a raw material handling device that includes a stirring mechanism and an automated feeding system in aluminum alloy production, the problems of raw material mixing and melting control were solved, resulting in stable product quality and improved smelting efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGYUAN MINGKUN NEW MATERIALS TECHNOLOGY CO LTD
- Filing Date
- 2025-05-08
- Publication Date
- 2026-06-12
AI Technical Summary
In the existing technology, the mixing and melting of raw materials cannot be controlled during the aluminum alloy production process, resulting in unstable product quality, low melting efficiency, uneven heat distribution, and a longer time required to reach a uniform melting state.
A raw material processing device including a smelting furnace, a stirring mechanism, and a feeding mechanism was designed. The device uses a drive motor to drive a rotating rod and stirring blades for stirring, and combines a heat preservation plate to maintain the temperature inside the furnace. The feeding amount is controlled by a pressure sensor, and the feeding is automated through a rotating mechanism.
It improves the quality stability and smelting efficiency of aluminum alloy products, ensures uniform mixing of raw materials and uniform heat distribution, reduces production time, and lowers energy consumption.
Smart Images
Figure CN224353543U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum alloy production technology, and specifically to a raw material processing device for aluminum alloy production. Background Technology
[0002] The purpose of raw material processing in aluminum alloy production is multifaceted. Through pretreatment and impurity removal during the smelting process, impurities in the raw materials are removed to ensure the purity and quality of the final product. Through smelting and stirring, alloying elements are fully mixed in the molten state to ensure a uniform distribution of alloy components and avoid component segregation. By precisely controlling the smelting process, smelting efficiency is improved, energy consumption is reduced, and production costs are lowered. Appropriate raw material processing is the foundation for ensuring the quality of the final product. By strictly controlling the raw materials and smelting process, aluminum alloy products are ensured to meet national standards and customer requirements.
[0003] Chinese Patent Publication No. CN221952306U, entitled "An Aluminum Alloy Raw Material Crushing Device," includes a bottom assembly, a rotating assembly, and a top assembly. The bottom assembly includes a collection box with a pull-out groove on one side. A rotating shaft is installed at the output end of a servo motor. A first gear is installed inside the crushing box, and a second gear is installed on the outer wall of the first gear. Two sets of fixing rods are installed at the bottom of the crushing box, and sleeve blocks are installed at the bottom of the two sets of fixing rods. A circular hole is opened at the bottom of the crushing box, and a connecting pipe is installed inside the circular hole. The pull-out groove is provided inside the collection box and is slidably connected to it. The pull-out groove can collect and process the crushed aluminum alloy raw material for convenient use. At the same time, a first bevel gear and a second bevel gear are installed inside the crushing cylinder and mesh to rotate, driving multiple crushing blades to stir and perform secondary crushing, further refining the aluminum alloy raw material.
[0004] The shortcomings of the above solution are as follows: Although the above solution can crush the raw materials, it cannot control the raw materials during use, and cannot control the mixing and melting process of the raw materials. The quality of the produced aluminum alloy products may be unstable. It also cannot stir the internal raw materials, which will lead to uneven heat distribution during the melting process, requiring a longer time to reach a uniform melting state, thus reducing the technical problem of melting efficiency. Utility Model Content
[0005] The purpose of this utility model is to provide a raw material processing device for aluminum alloy production, so as to solve the technical problems in the prior art that the raw materials cannot be controlled during use, the mixing and melting process of the raw materials cannot be controlled, the quality of the produced aluminum alloy products may be unstable, and the internal raw materials cannot be stirred, which will lead to uneven heat distribution during the melting process, requiring a longer time to reach a uniform melting state and reducing melting efficiency.
[0006] The technical problem to be solved by this utility model can be achieved through the following technical solution:
[0007] A raw material processing device for aluminum alloy production includes a smelting furnace;
[0008] The smelting furnace is topped with a cover, and a stirring mechanism is connected between the cover and the furnace. The stirring mechanism includes a rotating rod and stirring blades. A mounting plate is attached to the cover, and a drive motor is connected to the mounting plate. The rotating rod is connected to the drive end of the drive motor, and multiple stirring rods are connected to the rotating rod, each with multiple stirring blades. A feeding mechanism is also attached to the cover, including a feeding box mounted on the cover. A rotating plate is connected to the top of the feeding box, and a pressure sensor is mounted on the rotating plate. A protective plate is connected to the side of the rotating plate. A rotating mechanism is connected between the rotating plate and the feeding box, and a protective mechanism is connected to one side of the rotating plate.
[0009] As a further embodiment of this utility model: an insulation plate is connected to the outer periphery of the smelting furnace.
[0010] As a further aspect of this invention, the stirring blade is an irregular blade.
[0011] As a further embodiment of this utility model, the feeding box has an inverted triangular structure.
[0012] As a further embodiment of this utility model, the protective plate has a U-shaped structure.
[0013] As a further embodiment of this utility model: the rotating mechanism includes a gear ring and a gear, a rotating motor is connected to the feeding box, the gear is connected to the rotating end of the rotating motor, the gear ring is meshed with the outer circumference of the gear, a rotating frame is connected to the side of the gear ring away from the gear, and the end of the rotating frame away from the gear ring is connected to a rotating plate.
[0014] As a further embodiment of this utility model, the rotating frame has an L-shaped structure.
[0015] As a further embodiment of this utility model: the protective mechanism includes a side plate, a mounting frame is connected to the feeding box, a rotating shaft is connected between the mounting frame and the side plate, a winding wheel is connected to the mounting frame, and a connecting rope is connected between the winding wheel and the side plate.
[0016] As a further embodiment of this invention, the connecting rope is a nylon rope.
[0017] As a further embodiment of this utility model, a guide plate is connected to the bottom of the feeding box.
[0018] The beneficial effects of this utility model are:
[0019] 1. This utility model features a protective plate connected to the side of the rotating plate to prevent material spillage. The top of the feeding box is connected to the rotating plate, which is equipped with a pressure sensor to monitor the feeding pressure of the material. When a certain weight is reached, the rotating plate and the feeding box are connected by a rotating mechanism driven by a rotating motor. A gear ring meshes with the outer circumference of a gear and is connected to the rotating plate through a rotating frame. The gear ring drives the rotating frame to rotate, feeding the material on the rotating plate into the feeding box. The material is guided by a guide plate to achieve material input. The rotating motor drives the rotating plate to rotate, and the rotating mechanism transports the material from the rotating plate into the feeding box, thus automating the feeding process and improving production efficiency.
[0020] 2. This utility model's smelting furnace is used to melt aluminum alloy raw materials. Its outer periphery is connected with an insulation plate to maintain the furnace temperature, reduce heat loss, and improve energy efficiency. A stirring mechanism is connected between the top cover and the smelting furnace. The drive motor drives the rotating rod to rotate through the mounting plate, thereby driving multiple stirring rods. Each stirring rod is connected with multiple irregular blades. The irregular blades can induce complex flow patterns in the smelting furnace. This flow helps to transfer heat to the raw materials more evenly, and at the same time, it can make the raw material particles more widely distributed in the furnace. Attached Figure Description
[0021] The present invention will be further described below with reference to the accompanying drawings.
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the feeding box structure in this utility model;
[0024] Figure 3 yes Figure 2 Front view structural diagram;
[0025] Figure 4 This is a schematic diagram of the rotating plate structure in this utility model;
[0026] Figure 5 yes Figure 4 Enlarged structural diagram at point A in the middle;
[0027] Figure 6 This is a schematic diagram of the stirring mechanism in this utility model.
[0028] In the diagram: 1. Smelting furnace; 2. Insulation plate; 3. Top cover; 4. Mounting plate; 5. Drive motor; 6. Feeding box; 7. Rotating motor; 8. Protective plate; 9. Rotating plate; 10. Mounting frame; 11. Side plate; 12. Guide plate; 13. Winding wheel; 14. Connecting rope; 15. Gear ring; 16. Gear; 17. Rotating frame; 18. Rotating rod; 19. Stirring blade. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0030] like Figures 1-6 As shown, a raw material processing device for aluminum alloy production includes a smelting furnace 1, with an insulation plate 2 connected to the outer periphery of the smelting furnace 1. A top cover 3 is connected to the top of the smelting furnace 1, and a stirring mechanism is connected between the top cover 3 and the smelting furnace 1. The stirring mechanism includes a rotating rod 18 and stirring blades 19. An mounting plate 4 is connected to the top cover 3, and a drive motor 5 is connected to the mounting plate 4. The rotating rod 18 is connected to the drive end of the drive motor 5, and multiple stirring rods are connected to the rotating rod 18. Each stirring rod is connected to multiple stirring blades 19, and the stirring blades 19 are irregular blades. A feeding mechanism is connected to the top cover 3, and the feeding mechanism includes a feeding box 6, which is an inverted... The feeding box 6 is mounted on the top cover 3. A rotating plate 9 is connected to the top of the feeding box 6. A pressure sensor is installed on the rotating plate 9. A protective plate 8 with a U-shaped structure is connected to the side of the rotating plate 9. A rotating mechanism is connected between the rotating plate 9 and the feeding box 6. The rotating mechanism includes a gear ring 15 and a gear 16. A rotating motor 7 is connected to the feeding box 6. The gear 16 is connected to the rotating end of the rotating motor 7. The gear ring 15 is meshed with the outer circumference of the gear 16. A rotating frame 17 with an L-shaped structure is connected to the side of the gear ring 15 away from the gear 16. The end of the rotating frame 17 away from the gear ring 15 is connected to the rotating plate 9.
[0031] A protective mechanism is connected to one side of the rotating plate 9. The protective mechanism includes a side plate 11. A mounting bracket 10 is connected to the feeding box 6. A rotating shaft is connected between the mounting bracket 10 and the side plate 11. A winding wheel 13 is connected to the mounting bracket 10. A connecting rope 14, which is a nylon rope, is connected between the winding wheel 13 and the side plate 11. A guide plate 12 is connected to the bottom of the feeding box 6.
[0032] The working principle of this utility model is as follows: The smelting furnace 1 is used to melt aluminum alloy raw materials. Its outer periphery is connected with a heat insulation plate 2 to maintain the temperature inside the furnace, reduce heat loss, and improve energy efficiency. The top cover 3 is connected to the smelting furnace 1 with a stirring mechanism. The drive motor 5 drives the rotating rod 18 to rotate through the mounting plate 4, thereby driving multiple stirring rods. Each stirring rod is connected with multiple irregular blades 19. The irregular shape of the stirring blades 19 helps to generate stronger shear force and complex flow patterns in the smelting furnace 1, thereby improving the mixing uniformity of the raw materials.
[0033] A feeding mechanism is connected to the top cover 3. A protective plate 8 is connected to the side of the rotating plate 9 to prevent raw material spillage. The rotating plate 9 is connected to the top of the feeding box 6. A pressure sensor is installed on the plate to monitor the feeding pressure of the raw material. When a certain weight is reached, the rotating plate 9 and the feeding box 6 are connected by a rotating mechanism, which is driven to rotate by a rotating motor 7. The gear ring 15 meshes with the outer circumference of the gear 16 and is connected to the rotating plate 9 through a rotating frame 17. The gear ring 15 drives the rotating frame 17 to rotate, feeding the raw material on the rotating plate 9 into the feeding box 6. The raw material is guided by the guide plate 12 to achieve the feeding. A protective plate 8 is connected to one side of the rotating plate 9. The protective mechanism includes a side plate 11 for controlling the flow of raw materials and preventing accidental spillage. A mounting frame 10 is connected to the feeding box 6. When the rotating plate 9 rotates, the side plate 11 rotates via a reel 13. The reel 13 drives the connecting rope 14 to wind around it. The mounting frame 10 and the side plate 11 are connected by a pivot. When the rotating plate 9 rotates, the side plate 11 rotates towards the side closer to the mounting frame 10. A guide plate 12 is connected to the bottom of the feeding box 6 to guide the raw materials into the smelting furnace 1. The guide plate 12 and the protective mechanism ensure that the raw materials enter the smelting furnace 1 smoothly and safely, avoiding interference with the smelting process.
[0034] The above description details one embodiment of the present utility model, but it is merely a preferred embodiment and should not be construed as limiting the scope of the present utility model. All equivalent variations and improvements made within the scope of the present utility model application should still fall within the patent coverage of the present utility model.
Claims
1. A raw material processing device for aluminum alloy production, comprising a smelting furnace (1); characterized in that: The top of the smelting furnace (1) is connected to a top cover (3). A stirring mechanism is connected between the top cover (3) and the smelting furnace (1). The stirring mechanism includes a rotating rod (18) and stirring blades (19). An mounting plate (4) is connected to the top cover (3). A drive motor (5) is connected to the mounting plate (4). The rotating rod (18) is connected to the drive end of the drive motor (5). Multiple stirring rods are connected to the rotating rod (18). Multiple stirring blades (19) are connected to each stirring rod. A feeding mechanism is connected to the top cover (3). The feeding mechanism includes a feeding box (6). The feeding box (6) is set on the top cover (3). A rotating plate (9) is connected to the top of the feeding box (6). A pressure sensor is provided on the rotating plate (9). A protective plate (8) is connected to the side of the rotating plate (9). A rotating mechanism is connected between the rotating plate (9) and the feeding box (6). A protective mechanism is connected to one side of the rotating plate (9).
2. The raw material processing device for aluminum alloy production according to claim 1, characterized in that, The smelting furnace (1) is connected to an insulation plate (2) on its outer periphery.
3. The raw material processing device for aluminum alloy production according to claim 1, characterized in that, The stirring blade (19) is an irregular blade.
4. The raw material processing device for aluminum alloy production according to claim 1, characterized in that, The feeding box (6) has an inverted triangular structure.
5. The raw material processing device for aluminum alloy production according to claim 1, characterized in that, The protective plate (8) has a U-shaped structure.
6. The raw material processing device for aluminum alloy production according to claim 1, characterized in that, The rotating mechanism includes a gear ring (15) and a gear (16). A rotating motor (7) is connected to the feeding box (6). The gear (16) is connected to the rotating end of the rotating motor (7). The gear ring (15) is meshed with the outer circumference of the gear (16). A rotating frame (17) is connected to the side of the gear ring (15) away from the gear (16). The end of the rotating frame (17) away from the gear ring (15) is connected to the rotating plate (9).
7. The raw material processing device for aluminum alloy production according to claim 6, characterized in that, The rotating frame (17) has an L-shaped structure.
8. The raw material processing device for aluminum alloy production according to claim 1, characterized in that, The protective mechanism includes a side plate (11), a mounting bracket (10) is connected to the feeding box (6), a rotating shaft is connected between the mounting bracket (10) and the side plate (11), a roller (13) is connected to the mounting bracket (10), and a connecting rope (14) is connected between the roller (13) and the side plate (11).
9. A raw material processing device for aluminum alloy production according to claim 8, characterized in that, The connecting rope (14) is a nylon rope.
10. A raw material processing device for aluminum alloy production according to claim 8, characterized in that, The bottom of the feeding box (6) is connected to a guide plate (12).