A bottle unscrambling device

Abstract

The application relates to a bottle unloading device which comprises a base, a carrying platform is arranged on the base in a lifting mode, a plurality of baffles are arranged on one side of the carrying platform, the baffles surround a clamping space matched with a packaging carton, a clamping mechanism is arranged on the baffles in a horizontal sliding mode, a placing platform for placing bottles of a packaging production line is further arranged on the base, the placing platform is located below the clamping space, and the size of the clamping space is matched with the placing platform. The application can avoid manual carrying of bottles, reduce labor intensity, improve work efficiency, meet large-scale production requirements, and through the arrangement of the clamping space matched with the packaging carton and the horizontally-slidable clamping mechanism, different specifications of the packaging carton can be adapted, and operation flexibility is enhanced.

Description

Technical Field

[0001] This application relates to the field of loading, unloading and conveying of goods, and in particular to a bottle unloading device. Background Technology

[0002] In the past, the unloading of bottles filled with products from packaging production lines (such as carton packaging lines and pallet packaging lines) in industries such as beverages, pharmaceuticals, and chemicals was usually done manually. Operators would manually remove the bottles from the packaging boxes and place them in designated locations.

[0003] However, manual handling is not only labor-intensive but also inefficient, making it difficult to meet the demands of large-scale production. While using simple mechanical auxiliary equipment can improve efficiency to some extent, it has poor adaptability to different sizes of packaging boxes and bottles, and lacks operational flexibility. Utility Model Content

[0004] To address the problem of bottled products being unloaded from the packaging production line in the prior art, this application provides a bottle unloading device.

[0005] This application provides a bottle unloading device, which adopts the following technical solution:

[0006] A bottle unloading device includes a base, on which a carrying platform is lifted and lowered. Multiple baffles are provided on one side of the carrying platform, and the multiple baffles surround a clamping space that matches the packaging carton. A clamping mechanism is horizontally slidably provided on the baffles. The base is also provided with a placement platform for placing bottles from the packaging production line. The placement platform is located below the clamping space, and the size of the clamping space matches the placement platform.

[0007] By adopting the above technical solutions, manual handling of bottles can be avoided, reducing labor intensity, improving work efficiency, and meeting the needs of large-scale production. At the same time, by setting up a clamping space that matches the packaging carton and a horizontally sliding clamping mechanism, it can adapt to packaging cartons of different specifications and enhance operational flexibility.

[0008] Preferably, the clamping mechanism includes a clamping platform disposed above the baffle, the clamping platform being horizontally slidably disposed above the baffle, and clamping plates being disposed on opposite sides of the clamping platform, the clamping space being located between the two clamping plates.

[0009] By adopting the above technical solution, the clamping platform set above the baffle and sliding horizontally, and the clamping plates set on both sides, can be used to clamp the packaging carton. Compared with manual handling, it reduces labor intensity and improves work efficiency. Compared with simple mechanical auxiliary equipment, it enhances the adaptability and operational flexibility of packaging cartons of different specifications.

[0010] Preferably, a pusher plate is also provided on the side of the clamping platform away from the bearing platform, and the pusher plate is perpendicular to both clamping plates.

[0011] By adopting the above technical solution, a horizontally sliding clamping mechanism is set in the bottle unloading device. Clamping plates are set on both sides of the clamping platform to clamp the packaging carton containing the bottle. A pusher plate is set perpendicular to the two clamping plates and located on the side of the clamping platform away from the bearing platform. After the bottle is clamped and positioned, it can push the bottle out of the packaging carton accurately and efficiently to the placement platform, improving the automation level of the bottle unloading operation and avoiding the problems of high labor intensity and low efficiency of manual handling. At the same time, it also has good adaptability and operational flexibility to packaging cartons and bottles of different specifications.

[0012] Preferably, the base is also provided with two vertically arranged first slide rails, which are located on both sides of the clamping platform and on the same side as the two clamping plates. The two sides of the bearing platform are respectively slidably engaged with the two first slide rails. The base is also provided with a lifting cylinder for driving the bearing platform to rise and fall.

[0013] By adopting the above technical solution, setting the first slide rail to slide with the carrier platform, and using the lifting cylinder to drive the carrier platform to lift, the lifting action of the carrier platform can be precisely controlled, enabling loading and unloading operations of packaging cartons of different heights, adapting to packaging cartons of different specifications, improving the flexibility and versatility of the bottle unloading device, avoiding the problems of high labor intensity and low efficiency of manual handling, and meeting the needs of large-scale production.

[0014] Preferably, the bearing platform and the baffle are both horizontally provided with continuous second slide rails, and the two sides of the clamping table are respectively slidably engaged with the two second slide rails. The base is also provided with a first driving cylinder for driving the clamping table to slide.

[0015] By adopting the above technical solution, a second slide rail is set up so that the clamping table can slide horizontally along the slide rail. The first drive cylinder provides power for the sliding of the clamping table, which can realize flexible clamping and releasing of packaging cartons, and solve the problems of high labor intensity and low efficiency of manual handling, as well as poor adaptability and insufficient operational flexibility of simple mechanical auxiliary equipment.

[0016] Preferably, a second driving cylinder and a third driving cylinder are horizontally arranged on the clamping platform. The extension and retraction directions of the piston rods of the second driving cylinder and the third driving cylinder are perpendicular to the sliding direction of the clamping platform. The piston rods of the second driving cylinder and the third driving cylinder are respectively fixedly connected to the two clamping plates.

[0017] By adopting the above technical solution, a carrying platform is raised and lowered on the base of the bottle unloading device. Multiple baffles are set on one side of the carrying platform, each surrounding a clamping space matching the size of the packaging carton. A clamping mechanism is horizontally slidable on the baffles. A placement platform is set on the base, located below the clamping space, the size of which matches the placement platform. The clamping mechanism includes a clamping platform horizontally slidable above the baffles, with clamping plates on opposite sides of the platform. Based on this, the piston rods of the second and third drive cylinders extend and retract, driving the two clamping plates to move, thus achieving effective clamping of bottles of different sizes. This improves the device's adaptability and operational flexibility for bottles of different sizes, avoids the problems of high labor intensity and low efficiency in manual handling, and solves the problems of poor adaptability and insufficient flexibility of simple mechanical auxiliary equipment.

[0018] Preferably, the clamping platform is further provided with a fourth driving cylinder, the piston rod of the fourth driving cylinder is vertically extended and retracted, and the piston rod of the fourth driving cylinder is fixedly connected to the pusher plate.

[0019] By adopting the above technical solution, the bottle unloading device is equipped with a base and a carrying platform, which can be raised and lowered for height adjustment. Multiple baffles surround the clamping space to accommodate packaging cartons. The clamping mechanism on the baffles can slide horizontally, and the placement platform facilitates the placement of bottles. The clamping platform of the clamping mechanism is horizontally slidable, and the clamping plates on both sides can be closed to form a clamping space for better bottle handling. The pusher plate facilitates pushing the bottles. The movement of the pusher plate is controlled by a fourth drive cylinder, which can push the bottles from the packaging cartons to the placement platform more flexibly and efficiently. This improves the working efficiency and operational flexibility of the bottle unloading device, reduces manual intervention, lowers labor intensity, and solves the problems of high labor intensity and low efficiency in manual handling, as well as the poor adaptability and insufficient flexibility of simple mechanical auxiliary equipment.

[0020] Preferably, the clamping platform is provided with a guide hole, and the pusher plate is vertically fixed with a guide rod, the guide rod and the guide hole forming a sliding fit.

[0021] By adopting the above technical solution, the base, bearing platform, baffle, clamping mechanism and placement platform are used to achieve stable clamping of packaging cartons and placement of bottles. The clamping table and clamping plate can clamp and fix the packaging cartons in the horizontal direction, and the pusher plate can push the bottles out. By setting guide holes and guide rods, the pusher plate moves more stably and accurately under the action of the fourth drive cylinder, avoiding deviation and ensuring smooth bottle unloading operation. At the same time, the device can be applied to packaging cartons and bottles of different specifications, reducing labor intensity and improving work efficiency.

[0022] In summary, this application includes at least one of the following beneficial technical effects:

[0023] 1. By using a lifting and lowering support platform and a horizontally sliding clamping mechanism, the unloading of bottles is automated, reducing labor intensity;

[0024] 2. The enclosed clamping space and adjustable clamping mechanism can adapt to packaging cartons and bottles of different sizes, enhancing operational flexibility;

[0025] 3. Replace manual handling with bottle unloading devices to improve unloading efficiency and meet the needs of large-scale production. Attached Figure Description

[0026] Figure 1 This is an isometric schematic diagram of the main overall structure in the embodiments of this application;

[0027] Figure 2 This is a schematic diagram of the overall structure in an embodiment of this application.

[0028] Reference numerals in the attached drawings: 1. Base; 2. First slide rail; 3. Supporting platform; 4. Baffle; 5. Clamping space; 6. Clamping mechanism; 61. Clamping table; 62. Clamping plate; 7. Second slide rail; 8. Placement platform; 9. Lifting cylinder; 10. First drive cylinder; 11. Second drive cylinder; 12. Third drive cylinder; 13. Push plate; 14. Fourth drive cylinder; 15. Guide hole; 16. Guide rod. Detailed Implementation

[0029] The following is in conjunction with the appendix Figure 1 -Appendix Figure 2 This application will be described in further detail.

[0030] This application discloses a bottle unloading device.

[0031] Reference Figure 1 and Figure 2 A bottle unloading device includes a base 1, on which two opposing first slide rails 2 are vertically arranged. A carrying platform 3 is slidably arranged on the two first slide rails 2. A conveyor belt for transferring packaging bottles is arranged on one side of the carrying platform 3. Multiple baffles 4 are fixedly arranged at the end of the carrying platform 3 away from the conveyor belt. The multiple baffles 4 surround a clamping space 5. A clamping mechanism 6 is slidably arranged on the baffles 4. The clamping mechanism 6 includes a clamping platform 61 arranged above the baffles 4. Continuous second slide rails 7 are arranged horizontally on the same two sides of the carrying platform 3 and the baffles 4. The two sides of the clamping platform 61 are respectively slidably engaged with the two second slide rails 7.

[0032] Reference Figure 1 and Figure 2A placement platform 8 is provided on the base 1 and below the clamping space 5. The size of the clamping space 5 is matched with the placement platform 8, which achieves the effect of efficiently and flexibly unloading the bottles from the packaging carton and placing them in the designated position. This is because the lifting support platform 3 can adapt to different height requirements, and the sliding clamping mechanism 6 can flexibly adjust its position to adapt to different sizes of packaging cartons and bottles.

[0033] Reference Figure 1 and Figure 2 The clamping platform 61 is horizontally slidably disposed above the baffle 4. Below the clamping platform 61, on opposite sides within the clamping space 5, clamping plates 62 are respectively located on both sides of the clamping space 5 near the two second slide rails 7.

[0034] Reference Figure 1 and Figure 2 The placement platform 8 is used to place packaging boxes containing bottles coming off the packaging production line. Its surface should be flat and have a certain degree of anti-slip performance. The placement platform 8 can be made of materials such as wood or plastic to reduce costs. The size of the placement platform 8 is matched with the clamping space 5 to ensure that the bottles can be accurately placed on the placement platform 8.

[0035] Reference Figure 1 and Figure 2 The base 1 is also equipped with a lifting cylinder 9 for driving the lifting of the support platform 3. The piston rod of the lifting cylinder 9 is connected to the support platform 3, and the lifting movement of the support platform 3 is achieved by controlling the extension and retraction of the cylinder.

[0036] Reference Figure 1 and Figure 2 The base 1 is also equipped with a first drive cylinder 10 for driving the clamping table 61 to slide. The piston rod of the first drive cylinder 10 is connected to the clamping table 61, and the horizontal sliding of the clamping table 61 is achieved by controlling the extension and retraction of the cylinder.

[0037] Reference Figure 1 and Figure 2 A second drive cylinder 11 and a third drive cylinder 12 are horizontally mounted on the clamping platform 61. The extension and retraction directions of the piston rods of the second drive cylinder 11 and the third drive cylinder 12 are perpendicular to the sliding direction of the clamping platform 61, but opposite to each other. The piston rods of the second drive cylinder 11 and the third drive cylinder 12 are fixedly connected to two clamping plates 62, respectively. By controlling the extension and retraction of the second drive cylinder 11 and the third drive cylinder 12, the opening and closing actions of the two clamping plates 62 can be realized, thereby clamping and releasing the bottle.

[0038] Reference Figure 1 and Figure 2A pusher plate 13 is also provided on the side of the clamping platform 61 away from the carrying platform 3. The pusher plate 13 is perpendicular to both clamping plates 62. The pusher plate 13 can be made of plastic or rubber to avoid damaging the bottle during the pushing process. A fourth drive cylinder 14 is also provided on the clamping platform 61. The piston rod of the fourth drive cylinder 14 is set vertically in the extension and retraction direction, and the piston rod of the fourth drive cylinder 14 is fixedly connected to the pusher plate 13. By controlling the extension and retraction of the fourth drive cylinder 14, the pusher plate 13 can be moved up and down, thereby pushing the controllable packaging box from the clamping space 5 onto the carrying platform 3.

[0039] Reference Figure 1 and Figure 2 The clamping table 61 is provided with a guide hole 15, and a guide rod 16 is vertically fixed on the pusher plate 13. The guide rod 16 and the guide hole 15 form a sliding fit. The fit between the guide rod 16 and the guide hole 15 can ensure the stability and accuracy of the pusher plate 13 during the movement process.

[0040] The implementation principle of this application embodiment is as follows: This bottle unloading device, through the lifting support platform 3 and the sliding clamping mechanism 6, can adapt to packaging cartons and bottles of different specifications, improving operational flexibility and adaptability. During operation, the packaging cartons are first placed on the placement platform 8. Then, the height of the support platform 3 is adjusted by the lifting cylinder 9 so that the packaging cartons enter the clamping space 5. Next, the clamping plate 62 is controlled by the second drive cylinder 11 and the third drive cylinder 12 to clamp the bottles. The pusher plate 13 is controlled by the fourth drive cylinder 14 to reach the required push height. The clamping table 61 is moved to a suitable position by the first drive cylinder 10, allowing the packaging cartons to enter the support platform 3. Then, the lifting cylinder 9 is activated to raise the support platform 3 to the same height as the conveyor belt. The first drive cylinder 10 is activated again to push the packaging cartons from the lifting platform onto the conveyor belt. After the support platform rises and resets, the bottle unloading operation is completed.

[0041] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A bottle unloading device, characterized in that: Includes a base (1), on which a carrying platform (3) is raised and lowered. Multiple baffles (4) are provided on one side of the carrying platform (3). The multiple baffles (4) surround a clamping space (5) that matches the packaging carton. A clamping mechanism (6) is horizontally slidably provided on the baffles (4). The base (1) is also provided with a placement platform (8) for placing bottles of the packaging production line. The placement platform (8) is located below the clamping space (5), and the size of the clamping space (5) matches the placement platform (8).

2. The bottle unloading device according to claim 1, characterized in that: The clamping mechanism (6) includes a clamping platform (61) disposed above the baffle (4). The clamping platform (61) is horizontally slidably disposed above the baffle (4). Clamping plates (62) are disposed on opposite sides of the clamping platform (61). The clamping space (5) is located between the two clamping plates (62).

3. The bottle unloading device according to claim 2, characterized in that: A pusher plate (13) is also provided on the side of the clamping platform (61) away from the bearing platform (3), and the pusher plate (13) is perpendicular to both clamping plates (62).

4. A bottle unloading device according to claim 2, characterized in that: The base (1) is also provided with two vertically arranged first slide rails (2), the two first slide rails (2) are located on both sides of the clamping platform (61) and on the same side as the two clamping plates (62). The two sides of the bearing platform (3) are respectively slidably engaged with the two first slide rails (2). The base (1) is also provided with a lifting cylinder (9) for driving the bearing platform (3) to rise and fall.

5. A bottle unloading device according to claim 2, characterized in that: The bearing platform (3) and the baffle (4) are both horizontally provided with continuous second slide rails (7). The two sides of the clamping table (61) are respectively slidably engaged with the two second slide rails (7). The base (1) is also provided with a first driving cylinder (10) for driving the clamping table (61) to slide.

6. A bottle unloading device according to claim 2, characterized in that: A second driving cylinder (11) and a third driving cylinder (12) are horizontally arranged on the clamping platform (61). The extension and retraction directions of the piston rods of the second driving cylinder (11) and the third driving cylinder (12) are perpendicular to the sliding direction of the clamping platform (61). The piston rods of the second driving cylinder (11) and the third driving cylinder (12) are respectively fixedly connected to the two clamping plates (62).

7. A bottle unloading device according to claim 3, characterized in that: The clamping platform (61) is also provided with a fourth driving cylinder (14), the piston rod of the fourth driving cylinder (14) extends vertically, and the piston rod of the fourth driving cylinder (14) is fixedly connected to the pusher plate (13).

8. A bottle unloading device according to claim 7, characterized in that: The clamping platform (61) is provided with a guide hole (15), and a guide rod (16) is vertically fixed on the pusher plate (13). The guide rod (16) and the guide hole (15) form a sliding fit.

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