Wire stripping and tinning apparatus
By combining a tin bath and a power unit in the wire stripping and tinning equipment, the wire can be immersed in tin in one go, which solves the problem of long time and low efficiency caused by step-by-step operation and improves production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGMEN YUEPU WIRE & CABLE CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-06-19
AI Technical Summary
The step-by-step operation of existing tin-stripping and soldering equipment results in long soldering times and low efficiency.
The system combines a solder pot and a power unit. The stripped wire is moved to the top of the solder pot by the material transfer component. The power unit drives the solder pot to rise, bringing the opening of the solder pot close to the wire. The pressing component then presses the end of the wire into the molten solder in the solder pot, achieving one-time soldering and avoiding the flipping step of the robot arm.
It significantly shortens the soldering time, improves processing efficiency, avoids the traditional step-by-step robotic arm flipping steps, and increases production efficiency.
Smart Images

Figure CN224373000U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wire processing equipment, and in particular to a wire stripping and tinning equipment. Background Technology
[0002] Currently, most wire stripping and soldering equipment on the market adopts a modular design, consisting of a stripping mechanism and a soldering mechanism in sequence. The stripping mechanism removes the insulation layer at both ends of the wire using a cutting blade assembly, and then a robotic arm transfers the wire to the soldering station. The soldering mechanism needs to perform step-by-step soldering operations on both ends of the wire. Specifically, the soldering mechanism first dips one end of the wire in solder, and then the robotic arm flips the wire to dip the other end in solder.
[0003] However, the step-by-step soldering operation of existing soldering mechanisms results in long soldering processing time and low soldering efficiency. Utility Model Content
[0004] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a wire stripping and soldering device that can save time on wire soldering and improve production efficiency.
[0005] A wire stripping and soldering device according to an embodiment of the present invention includes: a stripping mechanism for stripping the insulation from both ends of a wire of a certain length; a soldering mechanism including a transfer component, a soldering component, and a pressing component, wherein the transfer component moves the stripped wire between the soldering component and the pressing component, the soldering component is located below the pressing component, and the pressing component presses both ends of the wire toward the soldering component; the soldering component includes a solder pot and a first power component for lifting and lowering the solder pot, the interior of the solder pot being used to heat molten solder; the pressing component includes two pressing members and a second power component for lowering the two pressing members, the two pressing members respectively pressing both ends of the wire into the molten solder inside the solder pot.
[0006] A wire stripping and soldering device according to an embodiment of the present invention has at least the following beneficial effects:
[0007] 1. This utility model, by setting up a solder furnace and a first power component, uses a material transfer component to move the stripped wire to the top of the solder furnace. The inside of the solder furnace can heat the molten solder. The first power component drives the solder furnace to rise, so that the opening at the top of the solder furnace is close to the wire, which facilitates the subsequent pressing component to quickly press the end of the wire into the solder furnace. After the wire is tinned, the first power component drives the solder furnace to fall, so that the solder furnace is away from the material transfer component, avoiding interference between the material transfer component and the solder furnace when the tinned wire is moved to the next process.
[0008] 2. This utility model, by setting up two pressing parts and a second power part, allows the second power part to drive the pressing parts to descend when the wire is in the soldering station. The two pressing parts press the two ends of the wire into the molten solder inside the solder pot. At the same time, the solder pot moves upward, thereby allowing the wire to be quickly inserted into the molten solder in the solder pot. This allows both ends of the wire to be immersed in the molten solder at one time, avoiding the traditional step-by-step flipping steps of the robotic arm, significantly shortening the soldering time and improving the overall processing efficiency.
[0009] According to an embodiment of the present invention, a wire stripping and soldering device includes a pressing component comprising a crossbar, a pressing component having a sleeve fitted onto the crossbar, and a locking bolt having an end abutting against the crossbar.
[0010] According to an embodiment of the present invention, a wire stripping and soldering device is provided at the bottom end of the pressing member, the inclined surface being used to abut against the end of the wire.
[0011] According to an embodiment of the present invention, a wire stripping and soldering device is provided at the bottom of the pressing member, the two limiting edges are arranged opposite to each other, and the ends of the wire are horizontally restricted between the two limiting edges.
[0012] A wire stripping and soldering device according to an embodiment of the present invention further includes an air gun located on one side of the soldering furnace, the air gun being used to blow air onto the end of the wire.
[0013] According to an embodiment of the present invention, a wire stripping and soldering device is provided, wherein the material transfer component includes a clamp, a first linear motion module connected to the clamp, and a second linear motion module connected to the first linear motion module. The clamp is used to clamp the wire, and the first linear motion module and the second linear motion module are arranged vertically in a horizontal plane.
[0014] According to an embodiment of the present invention, a wire stripping and soldering device is provided, wherein the clamps include two clamping plates, which clamp the wire relative to each other. The clamping plates are strip-shaped and are arranged along the length direction of the wire.
[0015] According to an embodiment of the present invention, a wire stripping and soldering device is provided with a suspension rod on the slide of the first linear moving module, and the gripper is installed at the end of the suspension rod.
[0016] According to an embodiment of the present invention, a wire stripping and soldering device is provided. The stripping mechanism includes a cutting seat, a cutting blade located above the cutting seat, and a power source for driving the cutting blade to rise and fall. An arc-shaped blade is provided between the cutting blade and the cutting seat. The arc-shaped blade is used to peel off the outer sheath of the wire and cut the wire.
[0017] A wire stripping and tinning device according to an embodiment of the present invention further includes a conveying mechanism, the conveying mechanism including a pair of conveying rollers and a motor that drives the conveying rollers to convey the wire, the pair of conveying rollers being used to convey the wire to the stripping mechanism.
[0018] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of a wire stripping and soldering device according to an embodiment of the present invention;
[0021] Figure 2 for Figure 1 The image shown is a top view of a wire stripping and soldering device.
[0022] Figure 3 for Figure 1 The diagram shows a structural schematic of the stripping mechanism of a wire stripping and soldering device;
[0023] Figure 4 for Figure 1 The diagram shows a schematic of the downward pressing structure of a wire stripping and soldering device.
[0024] Reference numerals: 100-Transfer assembly, 110-Tin application assembly, 120-Pressing assembly, 130-Tin furnace, 140-First power component, 150-Pressing component, 160-Second power component, 170-Crossbar, 180-Sleeve, 190-Locking bolt, 200-Inclined surface, 210-Limit edge, 220-Air gun, 230-Gripper, 240-First linear motion module, 250-Second linear motion module, 260-Clamping plate, 270-Suspension rod, 280-Cut seat, 290-Cut blade, 300-Arc-shaped blade, 310-Conveyor roller pair, 320-Motor, 330-Power source. Detailed Implementation
[0025] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0026] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0027] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" and "second" are mentioned, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of the indicated technical features.
[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation, connection, and linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] The following description, in conjunction with the accompanying drawings, describes a wire stripping and tinning device according to an embodiment of the present invention.
[0030] Reference Figure 1 The present invention aims to provide an embodiment of a wire stripping and tinning device.
[0031] This utility model provides a wire stripping and solder bonding device, referring to... Figure 1 and Figure 2 The device includes a stripping mechanism and a soldering mechanism. The stripping mechanism is used to strip the wire from both ends of a certain length. The soldering mechanism includes a transfer component 100, a soldering component 110, and a pressing component 120. The transfer component 100 is used to move the stripped wire between the soldering component 110 and the pressing component 120. The soldering component 110 is located below the pressing component 120. The pressing component 120 is used to press both ends of the wire onto the soldering component 110.
[0032] The tinning assembly 110 includes a tin furnace 130 and a first power component 140 that drives the tin furnace 130 to rise and fall. The tin furnace 130 is used to heat the molten tin.
[0033] It is understood that this utility model, by setting up a solder furnace 130 and a first power component 140, uses a material transfer component to move the stripped wire above the solder furnace 130. The inside of the solder furnace 130 can heat the molten solder. The first power component 140 drives the solder furnace 130 to rise, so that the opening at the top of the solder furnace 130 is close to the wire, which facilitates the subsequent pressing component 120 to quickly press the end of the wire towards the solder furnace 130. After the wire is tinned, the first power component 140 drives the solder furnace 130 to fall, so that the solder furnace 130 is away from the material transfer component 100, avoiding interference between the material transfer component 100 and the solder furnace 130 when the tinned wire is moved to the next process.
[0034] The pressing assembly 120 includes two pressing members 150 and a second power member 160 that drives the two pressing members 150 to descend. The two pressing members 150 press the two ends of the wire into the molten solder inside the solder pot 130.
[0035] Understandably, by setting up two pressing parts 150 and a second power part 160, when the wire is in the soldering station, the second power part 160 can drive the pressing parts 150 to descend. The two pressing parts 150 respectively press the two ends of the wire into the molten solder inside the solder pot 130. At the same time, the solder pot 130 also moves upward, so that the wire is quickly inserted into the molten solder in the solder pot 130, so that both ends of the wire can be immersed in the molten solder at one time. This avoids the traditional step-by-step operation of the robotic arm flipping step, significantly shortens the soldering time, and improves the overall processing efficiency.
[0036] It should be noted that both the first power component 140 and the second power component 160 can be a cylinder or a linear motor 320.
[0037] In some embodiments of this utility model, a conveying mechanism is also included, which includes a pair of conveying rollers 310 and a motor 320 that drives the pair of conveying rollers 310 to convey wire. The pair of conveying rollers 310 is used to convey wire to the stripping mechanism.
[0038] Understandably, the motor 320 drives the conveyor roller pair 310 to rotate, and the conveyor roller pair 310 clamps and conveys the wire, so that the wire passes through the stripping mechanism. First, the stripping mechanism strips the wire at one end. Then, the conveyor roller pair 310 continues to convey the wire forward. At this time, the gripper 230 of the transfer component 100 clamps the wire, and the stripping mechanism strips the wire at the other end and cuts the wire to a certain length, so that the transfer component 100 can smoothly clamp the stripped wire.
[0039] In some embodiments of this utility model, reference is made to Figure 3 The stripping mechanism includes a cutting seat 280, a cutting blade 290 located above the cutting seat 280, and a power source 330 that drives the cutting blade 290 to rise and fall. An arc-shaped blade 300 is provided between the cutting blade 290 and the cutting seat 280. The arc-shaped blade 300 is used to peel off the outer sheath of the wire and cut the wire.
[0040] Understandably, by setting up a cutting seat 280, a cutting blade 290, and a power source 330, the power source 330 drives the cutting blade 290 to descend. The cutting blade 290 approaches the cutting seat 280, and the cutting blade 290 and the cutting seat 280 strip the end of the wire through the arc-shaped blade 300, ensuring that the outer sheath of the wire is separated from the core. It should be noted that the power source 330 can be a cylinder or a linear motor 320.
[0041] In addition, after stripping the wire at both ends, the cutting seat 280 and the cutting blade 290 work together to cut the wire into a certain length.
[0042] In some embodiments of this utility model, reference is made to Figure 2 The material transfer assembly 100 includes a gripper 230, a first linear motion module 240 connected to the gripper 230, and a second linear motion module 250 connected to the first linear motion module 240. The gripper 230 is used to clamp the wire, and the first linear motion module 240 and the second linear motion module 250 are arranged vertically in the horizontal plane.
[0043] It is understandable that by setting up the gripper 230, the first linear movement module 240 and the second linear movement module 250, and the first linear movement module 240 and the second linear movement module 250 are orthogonally arranged, the gripper 230 is driven to move in the X / Y direction in the horizontal plane by the first linear movement module 240 and the second linear movement module 250, so that the gripper 230 moves to a precise position, ensuring that the wire can be accurately moved to the soldering position.
[0044] In some embodiments of this utility model, reference is made to Figure 1 The clamp 230 includes two clamping plates 260, which clamp the wire relative to each other. The clamping plates 260 are strip-shaped and are arranged along the length of the wire.
[0045] Understandably, the strip clamp 260 clamps the wire along its length, increasing the clamping contact area and providing uniform clamping force to prevent the wire from slipping or deflecting during movement, thus ensuring the stability of the transfer process.
[0046] In some embodiments of this utility model, the slide of the first linear motion module 240 is provided with a suspension rod 270, and the gripper 230 is installed at the end of the suspension rod 270.
[0047] Understandably, the suspension bar 270 keeps the gripper 230 away from the first linear motion module 240, avoiding interference between the first linear motion module 240 and the pressing component 120, thus optimizing the spatial layout of the equipment.
[0048] In some embodiments of this utility model, reference is made to Figure 4 The pressing assembly 120 includes a crossbar 170, and the pressing member 150 is provided with a sleeve 180. The sleeve 180 is fitted onto the crossbar 170, and the sleeve 180 is provided with a locking bolt 190. The end of the locking bolt 190 abuts against the crossbar 170.
[0049] Understandably, the sliding fit design of the sleeve 180 and the crossbar 170 allows for flexible adjustment of the distance between the two pressing parts 150, which can accommodate wires of different lengths and enhance the equipment's compatibility with wires of different specifications. In addition, the abutment structure between the locking bolt 190 and the crossbar 170 simplifies the fixing operation after adjustment and improves adjustment efficiency and stability.
[0050] In some embodiments of this utility model, the bottom end of the pressing member 150 is provided with a slope 200, which is used to abut against the end of the wire.
[0051] Understandably, the bevel 200 can guide the wire end to accurately enter the molten solder during the wire pressing process, avoiding wire deviation or jamming and reducing poor soldering problems.
[0052] In some embodiments of this utility model, the bottom of the pressing member 150 is provided with two limiting edges 210, which are arranged opposite to each other, and the ends of the wires are horizontally limited between the two limiting edges 210.
[0053] Understandably, the horizontal limiting space formed by the two limiting edges 210 can effectively constrain the horizontal movement of the wire end during the tinning process, prevent the wire from shifting due to external force or vibration, and ensure the accuracy and consistency of the tinning position.
[0054] In some embodiments of this utility model, a jet gun 220 is also included, which is located on one side of the tin furnace 130 and is used to blow air onto the end of the wire.
[0055] Understandably, the jet gun 220 can blow air onto the ends of the wire after tinning, accelerating the cooling and solidification of the molten tin, and improving the surface finish and tinning reliability.
[0056] In the description of this specification, references to terms such as "an embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0057] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A wire stripping and soldering device, characterized in that, include: A stripping mechanism is used to strip the insulation from both ends of a wire of a certain length. The soldering mechanism includes a transfer component (100), a soldering component (110), and a pressing component (120). The transfer component (100) is used to move the stripped wire between the soldering component (110) and the pressing component (120). The soldering component (110) is located below the pressing component (120), and the pressing component (120) is used to press both ends of the wire toward the soldering component (110). The tinning assembly (110) includes a tin furnace (130) and a first power component (140) for lifting the tin furnace (130) up and down. The interior of the tin furnace (130) is used to heat the molten tin. The pressing assembly (120) includes two pressing members (150) and a second power member (160) that drives the two pressing members (150) to descend. The two pressing members (150) press the two ends of the wire into the molten tin inside the tin furnace (130).
2. The wire stripping and tinning equipment according to claim 1, characterized in that, The pressing assembly (120) includes a crossbar (170), and the pressing member (150) is provided with a sleeve (180). The sleeve (180) is fitted onto the crossbar (170), and the sleeve (180) is provided with a locking bolt (190). The end of the locking bolt (190) abuts against the crossbar (170).
3. The wire stripping and soldering equipment according to claim 1, characterized in that, The bottom end of the pressing member (150) is provided with a slope (200), which is used to abut against the end of the wire.
4. The wire stripping and soldering equipment according to claim 1, characterized in that, The bottom of the pressing member (150) is provided with two limiting edges (210), the two limiting edges (210) are arranged opposite to each other, and the ends of the wires are horizontally limited between the two limiting edges (210).
5. The wire stripping and soldering equipment according to claim 1, characterized in that, It also includes a jet gun (220) located on one side of the tin furnace (130) for blowing air onto the ends of the wire.
6. The wire stripping and soldering equipment according to claim 1, characterized in that, The material transfer assembly (100) includes a gripper (230), a first linear motion module (240) connected to the gripper (230), and a second linear motion module (250) connected to the first linear motion module (240). The gripper (230) is used to clamp the wire. The first linear motion module (240) and the second linear motion module (250) are vertically arranged in the horizontal plane.
7. The wire stripping and soldering equipment according to claim 6, characterized in that, The clamp (230) includes two clamping plates (260), which clamp the wire relative to each other. The clamping plates (260) are strip-shaped structures and are arranged along the length direction of the wire.
8. The wire stripping and tinning equipment according to claim 7, characterized in that, The slide of the first linear motion module (240) is provided with a suspension rod (270), and the gripper (230) is installed at the end of the suspension rod (270).
9. The wire stripping and soldering equipment according to claim 1, characterized in that, The stripping mechanism includes a cutting seat (280), a cutting blade (290) located above the cutting seat (280), and a power source (330) for driving the cutting blade (290) to rise and fall. An arc-shaped blade (300) is provided between the cutting blade (290) and the cutting seat (280). The arc-shaped blade (300) is used to peel off the outer sheath of the wire and cut the wire.
10. A wire stripping and tinning device according to claim 1, characterized in that, It also includes a conveying mechanism, which includes a pair of conveying rollers (310) and a motor (320) that drives the pair of conveying rollers (310) to convey wire. The pair of conveying rollers (310) is used to convey wire to the stripping mechanism.