A kind of foamed silica gel special fluoroplastic film preparation coating device
By designing a coating device that includes a machine tool and a motor drive, the problem of uneven coating of fluoroplastic film was solved, achieving uniform coating and improving coating effect and service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUIZHOU XINYA KAILI TECH CO LTD
- Filing Date
- 2025-06-14
- Publication Date
- 2026-06-23
AI Technical Summary
Existing coating equipment cannot coat fluoroplastic films evenly, resulting in insufficient coating in some areas, which affects the performance and accelerates aging.
A coating device was designed, comprising a machine tool, a support plate, a motor, a threaded sleeve, a threaded rod, a slide rail, a connecting rod, and a nozzle. The motor drives the threaded rod to rotate, which in turn causes the connecting rod to slide. Combined with the structure of a U-shaped plate and brush bristles, uniform coating of paint is achieved.
It achieves uniform coating of fluoroplastic film, prevents excessive or insufficient coating in certain areas, and improves coating effect and service life.
Smart Images

Figure CN224389116U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fluoroplastic film preparation technology, and in particular to a coating device for preparing a fluoroplastic film for foamed silicone. Background Technology
[0002] Foamed silicone is a new type of polymer material made through a special foaming process. It has a soft and comfortable feel, as well as good elasticity and resilience, allowing it to quickly return to its original shape after being compressed. Its lightweight texture and significantly lower density than ordinary silicone give it a clear advantage in applications where weight is a concern. Furthermore, foamed silicone possesses excellent resistance to high and low temperatures, resisting deformation, hardening, and embrittlement. It also exhibits good chemical stability, resisting most chemicals and being less susceptible to corrosion and aging. Foamed silicone has wide applications in numerous fields. In the medical field, due to its non-toxic, odorless, and biocompatible properties, it is often used to make medical mattresses and pillows, providing comfortable support for patients. In the electronics field, it can serve as a cushioning pad and sealant for electronic devices, effectively reducing shock, noise, and dust, protecting electronic components from external environmental influences. In the automotive industry, silicone foam is used to manufacture car seats, headrests, and interior seals to improve ride comfort and vehicle sealing. It can also be found in everyday products, such as high-end yoga mats and sports protective gear, where its softness and elasticity provide users with a good experience and protection.
[0003] Fluoroplastic films for foamed silicone use polytetrafluoroethylene (PTFE) as the main raw material. Its unique molecular structure endows the fluoroplastic film with excellent chemical stability, low surface energy, and resistance to high and low temperatures. During preparation, PTFE resin undergoes molding and extrusion pre-forming treatment, followed by a biaxial stretching process to arrange the molecular chains in both longitudinal and transverse directions, forming a film material with a unique microporous structure. This microporous structure effectively prevents the foamed silicone from sticking together during vulcanization, while ensuring smooth heat and gas transfer, guaranteeing the uniformity and stability of silicone foaming. However, without coating during preparation, the film is more prone to aging and oxidation, thus affecting its performance. With technological advancements, coating equipment mainly consists of a feeding system and a coating... The coating system consists of a coating mechanism, a transmission system, and a control system. The feeding system includes a tank for storing the fluoroplastic material solution and a precision metering pump, which can accurately control the amount of material supplied to ensure uniform coating. The coating mechanism typically employs a doctor blade type, a roller coating type, or a spray coating type. The doctor blade type coating device precisely controls the coating thickness by adjusting the gap between the doctor blade and the fluoroplastic film substrate. The roller coating type uses the rotation of the roller to evenly coat the material onto the substrate surface. The spray coating type can atomize the material to allow it to adhere quickly and evenly. The transmission system is responsible for driving the fluoroplastic film substrate to move smoothly and ensure the continuity of the coating process. However, this type of coating mechanism cannot coat evenly, resulting in insufficient coating in some areas, which in turn leads to aging during use and affects the performance. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a coating device for preparing a special fluoroplastic film for foamed silicone, aiming to improve the problem in the prior art where the coating mechanism cannot coat evenly, resulting in insufficient coating in some areas, which in turn leads to aging during use and affects the performance.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a coating device for preparing a special fluoroplastic film for foamed silicone, comprising a machine tool, a support plate fixedly connected to the top right side of the machine tool, a motor fixedly connected to the top front side of the support plate, a threaded sleeve fixedly connected to the output end of the motor, a threaded rod fixedly connected to the rear side of the threaded sleeve, a slide rail fixedly connected to the right side of the support plate, a connecting rod slidably connected to the top of the slide rail, a groove formed at the bottom of the connecting rod, a threaded hole formed on the left side of the connecting rod, the inner wall of the threaded hole being threadedly connected to the outer wall of the threaded rod, a water tank fixedly connected to the top of the connecting rod, a connecting pipe connected to the left side of the water tank, a nozzle connected to the bottom of the connecting pipe, and a coating mechanism provided on the top of the machine tool, the coating mechanism being used for uniformly coating the paint.
[0006] As a further description of the above technical solution:
[0007] The coating mechanism includes multiple U-shaped plates. The bottom of the multiple U-shaped plates is fixedly connected to the front and rear sides of the top of the machine tool. A fixing rod is fixedly connected to the bottom of the U-shaped plate. A spring is slidably connected to the outer wall of the fixing rod. A connecting rod is slidably connected to the outer wall of the fixing rod. A circular hole is opened at the top of the connecting rod. A connecting plate is fixedly connected between adjacent connecting rods.
[0008] As a further description of the above technical solution:
[0009] A support rod is fixedly connected to the left side of the second connecting rod, and the left side of the support rod is fixedly connected to the outer wall of the connecting pipe.
[0010] As a further description of the above technical solution:
[0011] A fixing sleeve is fixedly connected to the top rear side of the support plate, and the front side of the fixing sleeve is slidably connected to the rear side of the threaded rod.
[0012] As a further description of the above technical solution:
[0013] A square protective shell is fixedly connected to the top left side of the machine tool, and multiple fans are fixedly connected inside the square protective shell.
[0014] As a further description of the above technical solution:
[0015] A heat dissipation hole is fixedly connected to the right side of the square protective shell, and the bottom of the heat dissipation hole is fixedly connected to the top left side of the machine tool near the middle.
[0016] As a further description of the above technical solution:
[0017] A second motor is fixedly connected to the top front side of the machine tool, and a fluoroplastic film tube is fixedly connected to the output end of the second motor.
[0018] As a further description of the above technical solution:
[0019] A handle is fixedly connected to the top of the connecting plate, and multiple brush bristles are fixedly connected to the bottom of the connecting plate.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, the fluoroplastic film is first placed on the machine tool, and then the other end is wound around the fluoroplastic film tube. At this time, the nozzle is started, and the coating liquid inside the water tank will enter the interior of the connecting pipe. It is then transmitted to the nozzle through the connecting pipe and sprayed out through the nozzle. When left or right movement is required, motor one is started. Motor one will drive the threaded sleeve and threaded rod to rotate. Then the threaded rod will drive the connecting rod two to slide on the surface of the threaded rod. At the same time, the sliding groove on the connecting rod two will slide along the surface of the slide rail. Then the connecting rod two will drive the water tank and the nozzle to move left and right along the connecting rod two. This realizes the ability to adjust the position of the nozzle according to different sizes of fluoroplastic film, making it easier to apply the coating.
[0022] 2. In this utility model, firstly, the handle is lifted, which causes the connecting plate to move upward. Then, the connecting plate causes the circular hole to move upward. At this time, the circular hole will move upward along the fixing rod. Then, the connecting rod will compress the spring to deform it. Then, the fluoroplastic film is placed through the brush bristles. At this time, the handle is released, and the connecting plate will cause the brush bristles to fall down, which realizes the function of spreading the paint evenly and preventing too much or too little paint in some areas. Attached Figure Description
[0023] Figure 1 This is a front perspective view of a coating device for preparing a foamed silicone fluoroplastic film according to the present invention.
[0024] Figure 2 This is a top view of a coating device for preparing a foamed silicone fluoroplastic film according to the present invention.
[0025] Figure 3 A partial structural exploded view of the U-shaped plate of the coating device for preparing a foamed silicone fluoroplastic film according to this utility model;
[0026] Figure 4 A partial structural exploded view of the connecting rod 2 of the coating device for preparing a foamed silicone fluoroplastic film proposed in this utility model;
[0027] Figure 5 This is a partial structural diagram of the water tank of the coating device for preparing a foamed silicone fluoroplastic film according to the present invention.
[0028] Figure 6 This is a partial structural exploded view of the square protective shell of the coating device for preparing a foamed silicone fluoroplastic film proposed in this utility model.
[0029] Legend:
[0030] 1. Machine tool; 2. Coating mechanism; 201. U-shaped plate; 202. Fixing rod; 203. Spring; 204. Connecting rod one; 205. Circular hole; 206. Connecting plate; 3. Support plate; 4. Motor one; 5. Threaded sleeve; 6. Threaded rod; 7. Slide rail; 8. Threaded hole; 9. Slide groove; 10. Connecting rod two; 11. Water tank; 12. Connecting pipe; 13. Nozzle; 14. Support rod; 15. Fixing sleeve; 16. Square protective shell; 17. Fan; 18. Heat dissipation hole; 19. Motor two; 20. Fluoroplastic film tube; 21. Handle; 22. Brush bristles. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Please see the appendix Figure 1 Appendix Figure 4 and attached Figure 5 This utility model provides an embodiment of a coating device for preparing a special fluoroplastic film for foamed silicone, including a machine tool 1. A support plate 3 is fixedly connected to the top right side of the machine tool 1. A motor 4 is fixedly connected to the top front side of the support plate 3, providing elastic support for the whole. A threaded sleeve 5 is fixedly connected to the output end of the motor 4. A threaded rod 6 is fixedly connected to the rear side of the threaded sleeve 5. A slide rail 7 is fixedly connected to the right side of the support plate 3 for easy sliding. A connecting rod 10 is slidably connected to the top of the slide rail 7. A groove 9 is opened at the bottom of the connecting rod 10. A threaded hole 8 is opened on the left side of the connecting rod 10 to make the overall connection more stable. The inner wall of the threaded hole 8 is threadedly connected to the outer wall of the threaded rod 6. A water tank 11 is fixedly connected to the top of the connecting rod 10 for easy storage of the coating. A connecting pipe 12 is connected to the left side of the water tank 11. A nozzle 13 is connected to the bottom of the connecting pipe 12 for spraying. A coating mechanism 2 is provided on the top of the machine tool 1. The coating mechanism 2 is used to evenly coat the coating.
[0033] Specifically, the system includes a machine tool 1. A support plate 3 is fixedly installed on the top right side of the machine tool 1. A motor 4 is fixedly connected to the top front area of the support plate 3. A threaded sleeve 5 is fixedly connected to the output end of the motor 4. A threaded rod 6 is fixedly connected to the rear side of the threaded sleeve 5. In addition, a slide rail 7 is fixedly connected to the right edge of the support plate 3. A connecting rod 10 is slidably connected to the top surface of the slide rail 7. A groove 9 is opened at the bottom area of the connecting rod 10, and a threaded hole 8 is opened at its left side. The inner wall of the threaded hole 8 is tightly connected to the outer wall of the threaded rod 6 by a threaded connection. A water tank 11 is fixedly connected to the top of the connecting rod 10.
[0034] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The coating mechanism 2 includes multiple U-shaped plates 201. The bottom of the multiple U-shaped plates 201 is fixedly connected to the front and rear sides of the top of the machine tool 1. The bottom of the U-shaped plates 201 is fixedly connected to a fixing rod 202, which plays a fixing role. The outer wall of the fixing rod 202 is slidably connected to a spring 203, which provides elastic support for the whole. The outer wall of the fixing rod 202 is slidably connected to a connecting rod 204. The top of the connecting rod 204 is provided with a circular hole 205. The adjacent connecting rods 204 are fixedly connected to each other, which plays a fixed connection role.
[0035] Specifically, the coating mechanism 2 is mainly composed of multiple U-shaped plates 201. The bottom parts of these U-shaped plates 201 are fixedly connected to the front and rear sides of the top of the machine tool 1. At the bottom of each U-shaped plate 201, a fixed rod 202 is fixedly connected. The outer wall of the fixed rod 202 is connected to the spring 203 by sliding, which ensures the flexibility and buffering effect of the mechanism. A connecting rod 204 is slidably connected to the outer wall of the fixed rod 202. A circular hole 205 is specially opened at the top of the connecting rod 204 to facilitate the connection and adjustment with other components. In order to enhance the stability and continuity of the overall structure, connecting plates 206 are fixedly connected between adjacent connecting rods 204, thus forming a stable and coordinated coating mechanism 2 as a whole.
[0036] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 6A support rod 14 is fixedly connected to the left side of the connecting rod 10, which serves as a support. The left side of the support rod 14 is fixedly connected to the outer wall of the connecting pipe 12. A fixing sleeve 15 is fixedly connected to the top rear side of the support plate 3. The front side of the fixing sleeve 15 is slidably connected to the rear side of the threaded rod 6, making the overall fixation more stable. A square protective shell 16 is fixedly connected to the top left side of the machine tool 1. Multiple fans 17 are fixedly connected inside the square protective shell 16, which can blow air.
[0037] Specifically, a support rod 14 is fixedly connected to the left side of the connecting rod 10. The left end of the support rod 14 is tightly fixed to the outer wall of the connecting pipe 12, ensuring the stability and integrity of the structure. A fixed sleeve 15 is fixedly connected to the rear side of the top of the support plate 3. The front part of the fixed sleeve 15 is slidably connected to the rear part of the threaded rod 6, allowing the threaded rod 6 to slide smoothly within the fixed sleeve 15, thereby achieving the corresponding function. A square protective shell 16 is fixedly connected to the left side of the top of the machine tool 1. Multiple fans 17 are evenly fixedly connected inside the square protective shell 16. These fans 17 ensure the uniformity and efficiency of heat dissipation inside the machine tool 1, effectively guaranteeing the operational stability and service life of the machine tool 1.
[0038] Please see the appendix Figure 2 Appendix Figure 3 and attached Figure 4 A heat dissipation hole 18 is fixedly connected to the right side of the square protective shell 16 to facilitate heat dissipation. The bottom of the heat dissipation hole 18 is fixedly connected to the top left side of the machine tool 1 near the middle. A second motor 19 is fixedly connected to the top front side of the machine tool 1 to provide a power source for the whole. A fluoroplastic film cylinder 20 is fixedly connected to the output end of the second motor 19. A handle 21 is fixedly connected to the top of the connecting plate 206. Multiple bristles 22 are fixedly connected to the bottom of the connecting plate 206 to facilitate uniform brushing.
[0039] Specifically, the right side of the square protective shell 16 is fixedly connected to a heat dissipation hole 18 for heat dissipation. The bottom of the heat dissipation hole 18 is firmly connected to the middle part of the top left area of the machine tool 1 through a high-strength fixing structure to ensure the best heat dissipation effect. The top front part of the machine tool 1 is fixedly connected to a motor 29. The output end of the motor 29 is fixedly connected to a fluoroplastic film cylinder 20 to ensure transmission efficiency and stability. The top of the connecting plate 206 is fixedly connected to an easy-to-operate handle 21 for easy movement and adjustment by the user. At the same time, the bottom of the connecting plate 206 is fixedly connected to multiple brush bristles 22 for cleaning and processing to ensure that various tasks can be completed efficiently during operation.
[0040] Working principle: First, the fluoroplastic film is placed on machine tool 1, and then the other end is wrapped around the fluoroplastic film tube 20. At this time, the nozzle 13 is started, and the coating liquid inside the water tank 11 will enter the interior of the connecting pipe 12. Then, it is transmitted to the nozzle 13 through the connecting pipe 12 and sprayed out through the nozzle 13. When left and right movement is required, motor 4 is started. At this time, motor 4 will drive the threaded sleeve 5 and the threaded rod 6 to rotate. Then, the threaded rod 6 will drive the connecting rod 10 to slide on the surface of the threaded rod 6. At the same time, the sliding groove 9 on the connecting rod 10 will slide along the surface of the slide rail 7. Then, the connecting rod 10 will drive the water tank 11 and the nozzle 13 to move left and right along the connecting rod 10. When the appropriate position is reached, the nozzle 13 is started, and the nozzle 13 will apply coating to the fluoroplastic film. At this time, motor 19 is started, and the fluoroplastic film is wrapped around the fluoroplastic film tube 20. This realizes that the position of the nozzle 13 can be adjusted according to the different sizes of the fluoroplastic film, making it easier to apply the coating.
[0041] First, lift handle 21. Handle 21 will move connecting plate 206 upward. Then, connecting plate 206 will move circular hole 205 upward. Circular hole 205 will move upward along fixing rod 202. Then, connecting rod 204 will compress spring 203 to deform it. Then, the fluoroplastic film will be placed through brush bristles 22. At this time, release handle 21. Connecting plate 206 will move brush bristles 22 down. At this time, motor 19 will be started to wind the film. Then, the fluoroplastic film will pass through brush bristles 22, and the coating will be spread evenly. This achieves the effect of spreading the coating evenly and preventing too much or too little coating in some areas.
[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A foamed silica gel special fluoroplastic film preparation coating device, comprising a machine tool (1), characterized in that: A support plate (3) is fixedly connected to the top right side of the machine tool (1). A motor (4) is fixedly connected to the top front side of the support plate (3). A threaded sleeve (5) is fixedly connected to the output end of the motor (4). A threaded rod (6) is fixedly connected to the rear side of the threaded sleeve (5). A slide rail (7) is fixedly connected to the right side of the support plate (3). A connecting rod (10) is slidably connected to the top of the slide rail (7). A groove (9) is opened at the bottom of the connecting rod (10). A threaded hole (8) is opened on the left side of the connecting rod (10). The inner wall of the threaded hole (8) is threadedly connected to the outer wall of the threaded rod (6). A water tank (11) is fixedly connected to the top of the connecting rod (10). A connecting pipe (12) is connected to the left side of the water tank (11). A nozzle (13) is connected to the bottom of the connecting pipe (12). A coating mechanism (2) is provided on the top of the machine tool (1). The coating mechanism (2) is used to uniformly coat the coating.
2. The coating device for the preparation of fluoroplastic film for foamed silica gel according to claim 1, characterized in that: The coating mechanism (2) includes multiple U-shaped plates (201). The bottom of the multiple U-shaped plates (201) is fixedly connected to the front and rear sides of the top of the machine tool (1). A fixing rod (202) is fixedly connected to the bottom of the U-shaped plate (201). A spring (203) is slidably connected to the outer wall of the fixing rod (202). A connecting rod (204) is slidably connected to the outer wall of the fixing rod (202). A circular hole (205) is opened at the top of the connecting rod (204). A connecting plate (206) is fixedly connected between adjacent connecting rods (204).
3. The coating device for the preparation of fluoroplastic film for foamed silica gel according to claim 1, characterized in that: A support rod (14) is fixedly connected to the left side of the second connecting rod (10), and the left side of the support rod (14) is fixedly connected to the outer wall of the connecting pipe (12).
4. The coating device for the preparation of fluoroplastic film for foamed silica gel according to claim 1, characterized in that: A fixing sleeve (15) is fixedly connected to the top rear side of the support plate (3), and the front side of the fixing sleeve (15) is slidably connected to the rear side of the threaded rod (6).
5. The coating device for the preparation of fluoroplastic film for foamed silica gel according to claim 1, characterized in that: A square protective shell (16) is fixedly connected to the top left side of the machine tool (1), and multiple fans (17) are fixedly connected inside the square protective shell (16).
6. The coating device for the preparation of fluoroplastic film for foamed silica gel according to claim 5, characterized in that: The right side of the square protective shell (16) is fixedly connected to a heat dissipation hole (18), and the bottom of the heat dissipation hole (18) is fixedly connected to the top left side of the machine tool (1) near the middle.
7. The coating device for the preparation of fluoroplastic film for foamed silica gel according to claim 1, characterized in that: The top front side of the machine tool (1) is fixedly connected to a motor two (19), and the output end of the motor two (19) is fixedly connected to a fluoroplastic film tube (20).
8. The coating device for the preparation of fluoroplastic film for foamed silica gel according to claim 2, characterized in that: A handle (21) is fixedly connected to the top of the connecting plate (206), and multiple bristles (22) are fixedly connected to the bottom of the connecting plate (206).