Dust removal device before copper material pretreatment

Abstract

The utility model relates to copper material processing technical field, and disclose copper material pretreatment front dust removal device, including bottom plate, the both sides of bottom plate's top surface all are fixedly installed with support plate, the top of two support plates all is set up with mounting groove. Through servo motor drive, can make the copper material in the cleaning process in the basket of constant tumbling, cooperate the basket and the multiple sets of bristles of upper cover inner wall, can all -round to copper material surface carry out brush sweep, effectively remove dust, avoid cleaning dead angle, through the setting of arc plate and electric sliding table, arc plate inside sets up cavity and is connected with high pressure jet head, and through electric sliding seat is installed on electric sliding table, make arc plate can remove in horizontal direction, when cleaning copper material, electric sliding table drives arc plate reciprocating movement, high pressure jet head can from different positions to copper material blow and clean, further expand the cleaning range, strengthen the cleaning effect.

Description

Technical Field

[0001] This utility model relates to the field of copper material processing technology, specifically to a dust removal device before copper material pretreatment. Background Technology

[0002] In the field of copper processing, the pretreatment process is crucial, and removing dust from the surface of copper is one of the key steps. Traditional methods of removing copper dust often have many limitations. For example, some simple cleaning methods, such as washing with water to remove dust, still require drying the damp copper, which increases the number of steps. Other traditional cleaning methods are less efficient and require a lot of manpower and time, making it difficult to meet the dual requirements of efficiency and quality for large-scale industrial production. To address these issues, we propose a dust removal device before copper pretreatment. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a dust removal device before copper material pretreatment, thereby solving the problems mentioned in the background art.

[0004] This utility model provides the following technical solution: a dust removal device for copper material pretreatment, including a base plate, on both sides of the top surface of the base plate, support plates are fixedly installed, the top of the two support plates are provided with mounting grooves, and hydraulic rods are installed in the mounting grooves. A top plate is installed at the output end of the hydraulic rods, and an arc plate is provided at the bottom of the top plate. Multiple high-pressure jet nozzles are evenly installed at the bottom of the arc plate. A storage basket is rotatably connected to the side of the two support plates that are close to each other through a rotating shaft. A top cover is hinged to the top of the storage basket. Both the storage basket and the top cover are provided with through holes, and multiple sets of brush bristles are installed on the inner walls of the storage basket and the top cover.

[0005] As a preferred embodiment of this utility model, a support base is fixedly installed on the left side wall of the support plate on the left side, and a servo motor is fixedly installed on the top surface of the support base. The output end of the servo motor is connected to one end of the rotating shaft installed on the storage basket.

[0006] As a preferred embodiment of this utility model, an electric slide is fixedly installed on the bottom surface of the top plate, and a matching electric slide base is provided on the electric slide. The middle part of the outer wall of the arc-shaped plate is fixedly installed on the electric slide base.

[0007] As a preferred embodiment of this utility model, the arc-shaped plate has a cavity inside, and the cavity inside the arc-shaped plate is connected to the high-pressure jet head installed on the arc-shaped plate.

[0008] As a preferred technical solution of this utility model, a connecting pipe is installed on one side wall of the electric slide, and one end of the connecting pipe passes through and extends into the cavity opened in the arc plate.

[0009] As a preferred embodiment of this utility model, the top of the two support plates and both sides of the hydraulic rod are provided with mounting cavities, and guide rods are installed in the mounting cavities. The top end of the guide rod is fixedly connected to the bottom surface of the top plate, and the cross-section of the guide rod is circular.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] 1. The dust removal device before copper material pretreatment is driven by a servo motor, which makes the copper material in the basket continuously tumble during the cleaning process. With the help of multiple sets of brushes on the inner wall of the basket and the top cover, the surface of the copper material can be brushed in all directions to effectively remove dust and avoid cleaning dead corners. In addition, the through holes opened on the basket and the top cover not only facilitate the entry of the gas sprayed from the high-pressure jet head into the basket, but also ensure that the dust is discharged smoothly during the cleaning process, thus improving the cleaning efficiency.

[0012] 2. This dust removal device before copper material pretreatment, through the setting of an arc-shaped plate and an electric slide table, has a cavity inside the arc-shaped plate that is connected to a high-pressure jet head, and is mounted on an electric slide table via an electric slide block, allowing the arc-shaped plate to move horizontally. When cleaning copper material, the electric slide table drives the arc-shaped plate to move back and forth, and the high-pressure jet head can blow air to clean the copper material from different positions, further expanding the cleaning range and enhancing the cleaning effect. Through the synergistic effect of multiple components, it achieves efficient, comprehensive, and stable dust removal function before copper material pretreatment. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a schematic diagram of the opening structure of the top cover of this utility model;

[0015] Figure 3 This is a schematic diagram of the rear structure of the present invention;

[0016] Figure 4 This is a schematic diagram of the installation structure of the high-pressure jet head of this utility model.

[0017] In the diagram: 1. Base plate; 2. Top cover; 3. Storage basket; 4. Curved plate; 5. Support base; 6. Servo motor; 7. Electric slide; 8. Connecting pipe; 9. Top plate; 10. Hydraulic rod; 11. Guide rod; 12. Support plate; 13. Brush bristles; 14. High-pressure jet nozzle. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example 1: Please refer to Figures 1-4 The dust removal device before copper material pretreatment includes components such as a base plate 1, support plates 12, hydraulic rods 10, a top plate 9, an arc-shaped plate 4, a storage basket 3, and a top cover 2. Support plates 12 are fixedly installed on both sides of the top surface of the base plate 1. Mounting grooves are formed on the top of the two support plates 12, and the hydraulic rods 10 are installed in the mounting grooves. The output end of the hydraulic rods 10 is connected to the top plate 9. An arc-shaped plate 4 is set at the bottom of the top plate 9, and a cavity is formed inside the arc-shaped plate 4. Multiple high-pressure jet nozzles 14, which communicate with the cavity, are evenly installed at the bottom. The side of the two support plates 12 that is close to each other is connected to... The storage basket 3 is rotatably connected via a pivot. The top cover 2 is hinged to the top of the storage basket 3. Through holes are opened on the storage basket 3 and the top cover 2. Multiple sets of bristles 13 are installed on the inner wall. The support base 5 is fixedly installed on the left side wall of the left support plate 12. The servo motor 6 is fixedly installed on the top surface of the support base 5. The output end of the servo motor 6 is connected to one end of the pivot on the storage basket 3. The top of the two support plates 12 and on both sides of the hydraulic rod 10 are opened with mounting cavities. The guide rod 11 is installed in the mounting cavity. The top end of the guide rod 11 is fixedly connected to the bottom surface of the top plate 9. The cross-section of the guide rod 11 is circular.

[0020] In use, copper material is placed in the storage basket 3, and the top cover 2 is placed on top. The storage basket 3 and the top cover 2 can be fixed together by buckles. Then, the hydraulic rod 10 is activated to lower the top plate 9, which moves the arc plate 4 closer to the storage basket 3. High-pressure gas is introduced into the cavity of the arc plate 4 through the connecting pipe 8. The high-pressure gas is sprayed out from the high-pressure jet nozzle 14 to blow and clean the copper material in the storage basket 3. At the same time, the servo motor 6 is activated to drive the storage basket 3 to rotate, causing the copper material to tumble in the storage basket 3. The brush bristles 13 brush the surface of the copper material. In conjunction with the high-pressure jet, the dust on the surface of the copper material is removed more effectively. The guide rod 11 plays a guiding role to ensure the stability of the top plate 9 during the lifting process.

[0021] Example 2: Please refer to Figures 1-4Based on Embodiment 1, the dust removal device for copper material pretreatment in this embodiment optimizes the connection structure between the top plate 9 and the arc plate 4. An electric slide is fixedly installed on the bottom surface of the top plate 9, and an electric slide 7 that matches it is set on the electric slide. The middle part of the outer wall of the arc plate 4 is fixedly installed on the electric slide 7. A connecting pipe 8 is installed on one side wall of the electric slide 7, and one end of the connecting pipe 8 passes through and extends into the cavity opened in the arc plate 4.

[0022] In addition to following the steps in Example 1, when cleaning copper materials, the electric slide can be activated to move the electric slide 7 back and forth in the horizontal direction. In this way, the high-pressure jet head 14 on the arc plate 4 can blow air to clean the copper materials in the basket 3 at different positions, further expanding the cleaning range and improving the cleaning effect. At the same time, the basket 3 rotates under the drive of the servo motor 6, the copper materials tumble continuously, and the brush bristles 13 continuously brush and sweep. In conjunction with the high-pressure jet, the dust on the surface of the copper materials can be removed more comprehensively and thoroughly.

[0023] Example 3: Please refer to Figures 1-4 The dust removal device before copper material pretreatment in this embodiment combines the features of Embodiment 1 and Embodiment 2, and adds intelligent applications. It can intelligently control the servo motor 6, hydraulic rod 10, electric slide table and electric slide block 7 through PLC controller, and can set the corresponding working time. The support plate 12, hydraulic rod 10, top plate 9 and other components are installed on the base plate 1. The bottom of the top plate 9 is equipped with an electric slide table with electric slide block 7. The arc plate 4 is installed on the electric slide block 7. The bottom of the arc plate 4 is equipped with a high-pressure jet head 14. The internal cavity is connected to the connecting pipe 8. The storage basket 3 is rotatably connected to the support plate 12. The top is hinged to the top cover 2. Through holes are opened on the storage basket 3 and the top cover 2 and brush bristles 13 are installed. The servo motor 6 drives the storage basket 3 to rotate. The guide rod 11 ensures the stability of the lifting and lowering of the top plate 9.

[0024] In practical use, after placing the copper material into the storage basket 3 and covering it with the top cover 2, the PLC controller activates the hydraulic rod 10 to lower the top plate 9, bringing the arc-shaped plate 4 closer to the storage basket 3. High-pressure gas is then introduced into the arc-shaped plate 4 through the connecting pipe 8, and the high-pressure jet nozzle 14 begins to spray air. Simultaneously, the servo motor 6 is activated to rotate the storage basket 3, causing the copper material to tumble, and the brush bristles 13 to brush the surface of the copper material. In addition, the electric slide table is activated, causing the electric slide block 7 to move the arc-shaped plate 4 back and forth in the horizontal direction, allowing the high-pressure jet nozzle 14 to blow air and clean the copper material from different angles and positions. Through the synergistic effect of multiple cleaning methods, the dust before the copper material is pre-treated can be removed efficiently and comprehensively, meeting the cleaning needs of copper materials of different specifications and shapes.

[0025] Implementation effect: By setting up a support plate 12 with a hydraulic rod 10 and a top plate 9 connected to the output end of the hydraulic rod 10, the height of the top plate 9 can be flexibly adjusted, thereby controlling the distance between the arc plate 4 and the storage basket 3. This can adapt to the cleaning needs of copper materials of different specifications and sizes, ensuring that the high-pressure jet head 14 maintains a suitable distance from the copper material during the cleaning process, thus improving the cleaning effect. At the same time, the storage basket 3 is rotatably connected to the support plate 12 and is driven by a servo motor 6, which allows the copper material in the storage basket 3 to continuously tumble during the cleaning process. Combined with the multiple sets of brush bristles 13 on the inner wall of the storage basket 3 and the top cover 2, the surface of the copper material can be brushed from all directions, effectively removing dust and avoiding cleaning dead corners. In addition, the through holes opened on the storage basket 3 and the top cover 2 not only facilitate the entry of the gas sprayed by the high-pressure jet head 14 into the storage basket 3, but also ensure that the dust is discharged smoothly during the cleaning process, improving the cleaning efficiency.

[0026] The curved plate 4 and the electric slide are designed with an internal cavity that is connected to the high-pressure jet head 14. The curved plate 4 is mounted on the electric slide via the electric slide seat 7, allowing it to move horizontally. When cleaning copper, the electric slide drives the curved plate 4 to move back and forth, and the high-pressure jet head 14 can blow air to clean the copper from different positions, further expanding the cleaning range and enhancing the cleaning effect. Through the synergistic effect of multiple components, a highly efficient, comprehensive, and stable dust removal function before copper pretreatment is achieved.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust removal device for copper material pretreatment, comprising a base plate (1), characterized in that: Support plates (12) are fixedly installed on both sides of the top surface of the base plate (1). The top of the two support plates (12) is provided with mounting grooves, and hydraulic rods (10) are installed in the mounting grooves. A top plate (9) is installed at the output end of the hydraulic rods (10). An arc plate (4) is provided at the bottom of the top plate (9), and multiple high-pressure jet heads (14) are evenly installed at the bottom of the arc plate (4). A storage basket (3) is rotatably connected to the side of the two support plates (12) that are close to each other through a rotating shaft. A top cover (2) is hinged to the top of the storage basket (3). Both the storage basket (3) and the top cover (2) are provided with through holes, and multiple sets of brush bristles (13) are installed on the inner walls of the storage basket (3) and the top cover (2).

2. The dust removal device before copper material pretreatment according to claim 1, characterized in that: A support base (5) is fixedly installed on the left side wall of the support plate (12) on the left side. A servo motor (6) is fixedly installed on the top surface of the support base (5). The output end of the servo motor (6) is connected to one end of the rotating shaft installed on the storage basket (3).

3. The dust removal device before copper material pretreatment according to claim 1, characterized in that: An electric slide is fixedly installed on the bottom surface of the top plate (9), and an electric slide seat (7) is provided on the electric slide. The outer wall of the arc plate (4) is fixedly installed on the electric slide seat (7).

4. The dust removal device before copper material pretreatment according to claim 1, characterized in that: The arc plate (4) has a cavity inside, and the cavity inside the arc plate (4) is connected to the high-pressure jet head (14) installed on the arc plate (4).

5. The dust removal device before copper material pretreatment according to claim 3, characterized in that: A connecting pipe (8) is installed on one side wall of the electric slide (7), and one end of the connecting pipe (8) passes through and extends into the cavity opened in the arc plate (4).

6. The dust removal device before copper material pretreatment according to claim 1, characterized in that: The top of each of the two support plates (12) and on both sides of the hydraulic rod (10) are provided with mounting cavities, and guide rods (11) are installed in the mounting cavities. The top end of the guide rods (11) is fixedly connected to the bottom surface of the top plate (9), and the cross-section of the guide rods (11) is circular.

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