An electric horn plug-in insulator seat diode cutting and shearing assembly equipment
By designing auxiliary extension components and a stabilizing structure, the problem that traditional equipment cannot adapt to transfer frames of different heights was solved, enabling stable feeding and conveying of diodes with electric horn insert insulating bases, and avoiding diode damage and accumulation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WENZHOU ZHONGYE COMM ELECTRIC APP CO LTD
- Filing Date
- 2025-06-25
- Publication Date
- 2026-06-23
AI Technical Summary
Traditional diode cutting and assembly equipment with insulated connectors for horn plugs cannot extend its unloading frame independently, making it unable to adapt to transfer frames of different heights. This can easily cause diodes to fall from heights and become damaged, and the unloading process is unstable.
A cutting and assembly device including an auxiliary extension component was designed. The extension frame is driven to move by a first motor, teeth and gears. Combined with limit strips, channels, trays, blocking plates and other structures, a stable conveying structure is formed to adapt to transfer frames of different heights and prevent diode accumulation.
The feeding frame can be extended and adapted autonomously to avoid damage from falling diodes, ensure feeding stability and normal operation of the conveyor belt, and improve the feeding stability and conveying efficiency of diodes.
Smart Images

Figure CN224390073U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric horn processing, and in particular to an electric horn insert insulating base diode cutting and assembly equipment. Background Technology
[0002] In simple terms, an electric horn is an electrically driven sound signal device. In automobiles or other types of vehicles, electric horns are often used as an important tool to warn or alert other pedestrians and vehicles. Diodes with insulated sockets for electric horns are commonly used in the insulated sockets of electric horns to protect circuits and equipment. Processing these diodes requires cutting and assembly equipment. After cutting and assembly, the diodes need to be assisted in unloading using a cutting frame. However, the cutting frames of traditional diode cutting and assembly equipment are mostly of fixed size and cannot extend their length according to unloading needs. This results in an inability to adapt to transfer frames of different heights, making it easy for diodes to fall directly from a height into a shorter transfer frame, potentially damaging the diodes. Furthermore, the inability to provide auxiliary unloading for the diodes can lead to their accumulation during unloading.
[0003] To address the aforementioned problems, this utility model provides improvements. Summary of the Invention
[0004] This invention proposes a diode cutting and assembly device for electric horn insert insulating base, which solves the above-mentioned problems existing in the use of the prior art.
[0005] The technical solution of this utility model is implemented as follows: A cutting and assembly device for diodes with insulating bases for electric horn plugs includes a cutting and assembly device body for cutting and assembling diodes with insulating bases for electric horn plugs. A feeding frame for assisting in feeding the diodes is provided on one side of the cutting and assembly device body. A placement plate for placing a transfer frame is provided on one side of the cutting and assembly device body and below the feeding frame. An auxiliary extension component is provided on the feeding frame. The auxiliary extension component includes an extension frame slidably disposed on the feeding frame. Multiple sets of teeth are sequentially fixed on the back of the extension frame in the left-right direction. A first motor is fixed on the right side of the back of the feeding frame via a first bracket. A gear that meshes with the teeth is fixed at the end of the output shaft of the first motor. A drive roller is symmetrically mounted and rotates left and right inside the extension frame. A second motor is fixed on the left side of the front of the extension frame via a second bracket. A conveyor belt is driven and connected to the drive roller. Multiple sets of idler rollers that cooperate with the conveyor belt are sequentially mounted and rotate left and right inside the extension frame and inside the drive roller in the left-right direction.
[0006] The present invention provides a diode cutting and assembly device for an electric horn insert insulating base as described above. Further, the bottom of the front and back sides of the feeding frame is fixed with limit strips, and the extension frame is provided with a limit channel for inserting the limit strips.
[0007] The present invention provides a diode cutting and assembly device for an electric horn insert insulating base as described above. Further, a protruding plate is fixed on the left side of the top back of the extension frame, and the protruding plate is located on the left side of the first bracket.
[0008] The present invention provides a diode cutting and assembly device for an electric horn insert insulating base as described above. Further, multiple sets of trays are fixed sequentially along the left and right directions inside the extension frame, and the trays and rollers are arranged alternately.
[0009] The present invention provides a diode cutting and assembly device for an electric horn insert insulator as described above, further comprising: a baffle plate fixed on the right side of the bottom of the feeding frame, and a gap between the baffle plate and the conveyor belt.
[0010] The present invention provides a diode cutting and assembly device for an electric horn insert insulating base as described above. Further, a baffle is fixed on the right side of the bottom of the extension frame cavity, and there is a gap between the baffle and the conveyor belt.
[0011] In summary, the beneficial effects of this utility model are as follows:
[0012] 1. This utility model, by setting an auxiliary extension component, allows the material feeding frame to extend its length autonomously according to the material feeding needs, thereby adapting to transfer frames of different heights. This prevents diodes from falling directly from a high place into a lower transfer frame, and an auxiliary conveying structure can be formed at the extension end to assist in the material feeding of diodes. It also prevents diodes from piling up during material feeding after the overall length of the material feeding frame is extended, thus improving the stability of diode feeding.
[0013] 2. By setting limit strips and limit channels, this utility model can slide and limit the movement direction of the extension frame, thereby improving the stability of the extension frame during movement.
[0014] 3. By setting a convex plate and cooperating with the first bracket, this utility model can effectively prevent the extension frame from separating from the unloading frame, and further improve the stability of the extension frame when it moves.
[0015] 4. By setting up a support plate, this utility model can reinforce the extension frame and improve the overall stability of the extension frame.
[0016] 5. By setting up a baffle plate, this utility model can block the diodes, preventing them from directly blocking the material feeding frame and the conveyor belt, thus affecting the normal operation of the conveyor belt. In addition, the spacing design can effectively prevent the baffle plate from contacting and rubbing against the conveyor belt, which would affect the conveying stability of the conveyor belt.
[0017] 6. This utility model can clean impurities or diodes attached to the conveyor belt by setting baffles, so as to ensure the stable operation of the conveyor belt. The spacing design avoids the baffles from directly contacting the conveyor belt and interfering with the normal transmission of the conveyor belt. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a partial perspective view of the structure of this utility model;
[0021] Figure 3 This is a partial rear view of the structure of this utility model;
[0022] Figure 4 This is a partially exploded cross-sectional view of the structure of this utility model.
[0023] In the diagram: 1. Cutting and assembly equipment body; 2. Feeding frame; 3. Placement plate; 4. Extension frame; 5. Limiting strip; 6. Limiting track; 7. First motor; 8. Gear; 9. Tooth; 10. Protruding plate; 11. Second motor; 12. Drive roller; 13. Idler roller; 14. Conveyor belt; 15. Baffle plate; 16. Stop bar; 17. Pallet. Detailed Implementation
[0024] The following will refer to the appendix in the embodiments of this utility model. Figure 1-4 The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example
[0025] A diode cutting and assembly device for horn-shaped insert insulated bases includes a cutting and assembly device body 1 for cutting and assembling diodes with horn-shaped insert insulated bases. A controller is provided on the top of the front side of the cutting and assembly device body 1. A feeding frame 2 for assisting in feeding the diodes is provided on one side of the cutting and assembly device body 1. A placement plate 3 for placing a transfer frame is provided on one side of the cutting and assembly device body 1 and below the feeding frame 2. An auxiliary extension assembly is provided on the feeding frame 2. The auxiliary extension assembly includes an extension frame 4 slidably disposed on the feeding frame 2. The back of the extension frame 4 extends along the left and right sides. Multiple sets of teeth 9 are fixed in sequence in the direction. A first motor 7 is fixed on the right side of the back of the feeding frame 2 via a first bracket. A gear 8 that meshes with the teeth 9 is fixed at the end of the output shaft of the first motor 7. A drive roller 12 is symmetrically mounted inside the extension frame 4. A second motor 11 whose output shaft end is fixed on one of the drive rollers 12 is fixed on the left side of the front of the extension frame 4 via a second bracket. A conveyor belt 14 is connected to the drive roller 12. Multiple sets of idler rollers 13 that cooperate with the conveyor belt 14 are mounted inside the extension frame 4 and located inside the drive roller 12, rotating in the left and right direction.
[0026] Specifically, this utility model, by setting an auxiliary extension component, utilizes the first motor 7, teeth 9, and gear 8 to autonomously change the position of the extension frame 4, so as to autonomously extend the feeding length of the feeding frame 2 according to the feeding needs, thereby adapting to transfer frames of different heights, avoiding the diodes from falling directly from a high place into a lower transfer frame, which could easily damage the diodes. Furthermore, with the assistance of the second motor 11, drive roller 12, and conveyor belt 14, an auxiliary conveying structure can be formed at the extension end to assist in the feeding of the diodes, and to prevent the diodes from piling up during feeding after the feeding frame 2 is extended in overall length, thus improving the feeding stability of the diodes.
[0027] Limiting strips 5 are fixed to the bottom of both the front and back sides of the feeding frame 2, and a limiting channel 6 is provided inside the extension frame 4 for inserting the limiting strips 5.
[0028] Specifically, by using the locking strip 5 and the locking channel 6, the extension frame 4 can be slidably limited and its direction of movement can be limited, thereby improving the stability of the extension frame 4 when it moves.
[0029] A protruding plate 10 is fixed on the left side of the top back of the extension frame 4, and the protruding plate 10 is located on the left side of the first bracket.
[0030] Specifically, the design of the protruding plate 10, together with the fixed first bracket, can limit the position of the extension frame 4, prevent the extension frame 4 from separating from the unloading frame 2, and improve the stability of the extension frame 4 when it moves.
[0031] Multiple sets of support plates 17 are fixed sequentially along the left and right directions inside the extension frame 4, and the support plates 17 and rollers 13 are arranged alternately.
[0032] Specifically, the design of multiple sets of trays 17 can reinforce the extension frame 4 and improve the overall stability of the extension frame 4.
[0033] A baffle plate 15 is fixed to the right side of the bottom of the feeding frame 2, and there is a gap between the baffle plate 15 and the conveyor belt 14.
[0034] Specifically, the design of the baffle plate 15 prevents the diode from directly blocking the space between the feeding frame 2 and the conveyor belt 14 when it comes into contact with the conveyor belt 14, thus affecting the normal operation of the conveyor belt 14. The spacing design also prevents the baffle plate 15 from contacting and rubbing against the conveyor belt 14, thus affecting the conveying stability of the conveyor belt 14.
[0035] A baffle 16 is fixed to the right side of the bottom of the inner cavity of the extension frame 4, and there is a gap between the baffle 16 and the conveyor belt 14.
[0036] Specifically, the baffle 16 is designed to clean impurities or diodes attached to the conveyor belt 14, so as to ensure the stable operation of the conveyor belt 14. At the same time, the spacing is designed to prevent the baffle 16 from directly contacting the conveyor belt 14 and interfering with the normal transmission of the conveyor belt 14.
[0037] The specific usage process is as follows: When the feeding length of the feeding frame 2 needs to be extended, the user starts the first motor 7 through the controller. At this time, the first motor 7 can drive the gear 8 to rotate, and by utilizing the meshing of the gear 8 and the teeth 9, the extension frame 4 can be driven to move to the right on the feeding frame 2 until the extension frame 4 is moved to a suitable position according to the feeding needs. At this time, the user starts the second motor 11 through the controller. With the assistance of the drive roller 12, the second motor 11 can drive the conveyor belt 14 for transmission. At this time, the idler roller 13 provides auxiliary transmission for the conveyor belt 14. Subsequently, the cutting and assembly equipment body 1 feeds the processed diodes through the feeding frame 2, and at this time, the conveyor belt 14 stably transports the diodes falling through the feeding frame 2 to the rotating... Inside the transport frame, the unloading frame 2, whose length can be autonomously adjusted via the extension frame 4, can adapt to transport frames of different heights. This prevents diodes from falling directly from a height into a lower transport frame, which could easily damage them. Furthermore, the conveyor belt 14 forms an auxiliary conveying structure at the extended end to assist in the unloading of diodes, preventing diodes from piling up during unloading as the unloading frame 2 extends in length, thus improving the stability of diode unloading. This invention, by setting an auxiliary extension component, utilizes the first motor 7, teeth 9, and gears 8 to autonomously change the position of the extension frame 4, allowing the unloading length of the unloading frame 2 to be extended according to unloading needs, thereby adapting to transport frames of different heights and preventing secondary damage. The diodes are easily damaged when dropped directly from a height into a lower transfer frame. With the assistance of the second motor 11, drive roller 12, and conveyor belt 14, an auxiliary transfer structure can be formed at the extension end to assist in the diode feeding process. This prevents diodes from piling up during feeding as the feeding frame 2 extends in length, improving feeding stability. The locking mechanism of the limiting strip 5 and limiting channel 6 allows for sliding and limiting of the extension frame 4, improving its stability during movement. The design of the protruding plate 10, combined with the fixed first bracket, limits the position of the extension frame 4, preventing separation from the feeding frame 2 and improving the overall feeding stability. The stability of the extension frame 4 during movement; the design of multiple sets of support plates 17 can reinforce the extension frame 4 and improve its overall robustness; the design of the baffle plate 15 prevents diodes from directly blocking the material feeding frame 2 and the conveyor belt 14 when they come into contact with the conveyor belt 14, thus affecting the normal operation of the conveyor belt 14. The spacing design also prevents the baffle plate 15 from contacting and rubbing against the conveyor belt 14, thus affecting the conveying stability of the conveyor belt 14; the design of the baffle strip 16 is to clean impurities or diodes attached to the conveyor belt 14 to ensure the stable operation of the conveyor belt 14. At the same time, the spacing design prevents the baffle strip 16 from directly contacting the conveyor belt 14 and interfering with the normal transmission of the conveyor belt 14.
[0038] It should be noted that the functions to be achieved by each hardware component in this utility model are supported by a large number of mature technologies and belong to the prior art. The essence of this utility model is to optimize and combine existing hardware and its connection methods for specific application scenarios in order to meet the adaptation requirements of specific application scenarios and solve the problems raised in the background technology (without involving improvements to the internal software of the hardware).
[0039] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A cutting and assembly device for diodes with insulating sockets for electric horn connectors, comprising a cutting and assembly device body (1) for cutting and assembling diodes with insulating sockets for electric horn connectors, characterized in that: A feeding frame (2) for assisting in feeding diodes is provided on one side of the cutting and assembly equipment body (1). A placement plate (3) for placing transfer frames is provided on one side of the cutting and assembly equipment body (1) and below the feeding frame (2). An auxiliary extension component is provided on the feeding frame (2). The auxiliary extension component includes an extension frame (4) that is slidably disposed on the feeding frame (2). Multiple sets of teeth (9) are fixed sequentially on the back of the extension frame (4) in the left-right direction. A first motor (7) is fixed on the right side of the back of the feeding frame (2) through a first bracket. The output shaft of the first motor (7) is fixed with a gear (8) that meshes with teeth (9). The extension frame (4) is equipped with a drive roller (12) that rotates symmetrically from left to right. The left side of the front of the extension frame (4) is fixed with a second motor (11) whose output shaft is fixed on one of the drive rollers (12) via a second bracket. The drive roller (12) is connected to a conveyor belt (14). The extension frame (4) is equipped with multiple sets of idlers (13) that work with the conveyor belt (14) and are located inside the drive roller (12) and rotate in the left and right directions.
2. The diode cutting and assembly equipment for electric horn insert insulators according to claim 1, characterized in that: The bottom of the front and back sides of the feeding frame (2) is fixed with limit strips (5), and the extension frame (4) is provided with a limit channel (6) for the insertion of the limit strips (5).
3. The diode cutting and assembly equipment for electric horn insert insulators according to claim 1, characterized in that: A protruding plate (10) is fixed on the left side of the top back of the extension frame (4), and the protruding plate (10) is located on the left side of the first bracket.
4. The diode cutting and assembly equipment for electric horn insert insulators according to claim 1, characterized in that: Multiple sets of pallets (17) are fixed sequentially along the left and right directions inside the extension frame (4), and the pallets (17) and rollers (13) are arranged alternately.
5. The diode cutting and assembly equipment for electric horn insert insulators according to claim 1, characterized in that: A baffle plate (15) is fixed on the right side of the bottom of the feeding frame (2), and there is a gap between the baffle plate (15) and the conveyor belt (14).
6. The diode cutting and assembly equipment for electric horn insert insulators according to claim 1, characterized in that: A baffle (16) is fixed on the right side of the bottom of the inner cavity of the extension frame (4), and there is a gap between the baffle (16) and the conveyor belt (14).