A polishing device for micro cylindrical lenses
By designing a polishing device for miniature cylindrical mirrors, simultaneous polishing and dust collection at both ends of the cylindrical mirrors were achieved, solving the problems of low polishing efficiency and dust pollution in existing technologies, improving work efficiency and protecting the environment and operator health.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JURONG BROTHERS OPTOELECTRONICS CO LTD
- Filing Date
- 2025-07-28
- Publication Date
- 2026-06-23
AI Technical Summary
Existing cylindrical mirror substrate polishing equipment can only polish one end of the cylindrical mirror, resulting in low polishing efficiency and generating a large amount of dust during the polishing process, which pollutes the environment and endangers the health of operators.
A polishing device for miniature cylindrical mirrors was designed, comprising a base, a polishing assembly, a clamping assembly, and a dust collection box. It can polish both ends of the cylindrical mirror simultaneously and collect dust through a dust collection system, including a suction port, a dust filter, and a suction pump, to prevent dust from spreading.
It improves the polishing efficiency of cylindrical mirrors and effectively prevents dust pollution and harm to operator health, achieving efficient dust collection and environmental protection.
Smart Images

Figure CN224390718U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cylindrical mirror polishing technology, specifically to a polishing device for a miniature cylindrical mirror. Background Technology
[0002] Cylindrical lenses are aspherical lenses that can effectively reduce spherical aberration and chromatic aberration. They are classified into plano-convex cylindrical lenses, plano-concave cylindrical lenses, biconvex cylindrical lenses, biconcave cylindrical lenses, meniscus cylindrical lenses, intergrowth cylindrical lenses, and irregular cylindrical lenses. They have one-dimensional magnification capabilities. During the processing of cylindrical lens substrates, polishing equipment is required. A search revealed existing technology (publication number: CN212399078U), which describes "a polishing device for cylindrical mirror substrates, comprising a bottom support, a lifting push rod, and a pressure transmitter. Guide columns are interference-fitted to both sides of the top of the bottom support. A lifting support plate is provided in the middle of the guide column. A guide sleeve is interference-fitted to the joint between the lifting support plate and the guide column. The guide sleeve is slidably connected to the guide column. The beneficial effects are: by setting a pressure transmitter, this utility model can detect the pressure of the polishing wheel on the cylindrical mirror substrate in real time, and then display it on a screen in real time. This provides accurate data reference for controlling the polishing pressure, ensuring the quality of polishing. Simultaneously, during the polishing process, the compression spring provides floating support for the movement of the polishing support and the polishing wheel, ensuring that the polishing wheel smoothly transitions along the surface of the cylindrical mirror substrate during polishing, thus smoothly polishing the cylindrical mirror substrate."
[0003] Although the cylindrical mirror substrate polishing device mentioned in the above patent documents has achieved the polishing effect of the cylindrical mirror substrate polishing device, it still has some shortcomings: the existing cylindrical mirror substrate polishing device can only polish one end of the cylindrical mirror when in use, resulting in low polishing efficiency, and a large amount of dust is generated during the polishing process, causing pollution to the surrounding environment, and may be inhaled by the operator, causing respiratory diseases. Utility Model Content
[0004] To overcome the shortcomings of the existing technology, a polishing device for miniature cylindrical mirrors is provided to solve the problems mentioned in the background.
[0005] To achieve the above objectives, a polishing device for miniature cylindrical mirrors is provided, comprising: a base, two sets of polishing components on the upper side of the base, each polishing component including a fixed plate and a sliding plate slidably connected thereto, a hydraulic cylinder mounted on the outer side of the fixed plate, a lifting frame slidably connected to the inner side of the sliding plate, a polishing wheel mounted on the inner end of the lifting frame, an electric push rod mounted on the upper end of the lifting frame, a dust collection box on the upper side of the base, a partition inside the dust collection box, suction ports on both sides of the partition, a connection hole on the lower side of the suction port and on the wall of the dust collection box, and a suction pump connected to the outer end of the connection hole via a suction pipe, a clamping assembly fixed on the upper end of the partition, the clamping assembly including a positioning plate, a clamping groove on the upper end of the positioning plate, a clamping plate on the upper side of the clamping groove, and a flipping plate welded to the upper end of the clamping plate.
[0006] Furthermore, the inner end of the lifting frame is provided with an N-shaped groove, and the polishing wheel is rotatably installed in the N-shaped groove. One end of the polishing wheel is connected to a motor, which is fixed to the outer end of the lifting frame.
[0007] Furthermore, a horizontal guide rod is connected to the outer side of the skateboard, and the guide rod slides through the fixed plate.
[0008] Furthermore, the electric actuator is vertically installed on the inner side wall of the slide plate, and the lower end of the piston rod of the electric actuator is fixedly connected to the lifting frame by bolts and nuts.
[0009] Furthermore, the thickness of the positioning plate is less than the axial length of the cylindrical mirror substrate, and the clamping groove is designed as a U-shaped groove structure.
[0010] Furthermore, the end of the flip plate away from the hinge is provided with a locking bolt, and the locking bolt is matched and connected with the threaded hole opened at the upper end of the positioning plate.
[0011] Furthermore, the dust suction port is designed as a funnel-shaped structure, and the upper edge of the funnel-shaped structure is welded and fixed to the upper end of the dust collection box and the partition.
[0012] Furthermore, the inner wall of the connecting hole is provided with a dust filter, and a pull-out groove communicating with the outside is opened on the lower side of the dust filter and at the bottom of the dust collection box. At the same time, a pull-out box is provided inside the pull-out groove.
[0013] Furthermore, the upper left and right edges of the dust collection box are hinged with baffles, and the outer side of the baffles is slidably connected with an arc-shaped rod. The lower end of the arc-shaped rod is hinged to the outer wall of the dust collection box, and an elastic element is connected between the inner arc surface of the arc-shaped rod and the outer wall of the dust collection box.
[0014] The beneficial effects of this utility model are as follows:
[0015] 1. When using, first open the flip plate included in the clamping assembly, then place the cylindrical mirror horizontally in the clamping groove, then reset the flip plate so that the clamping plate presses down onto the cylindrical mirror, then align the locking bolt with the threaded hole and rotate it downward so that the clamping plate locks the cylindrical mirror. Then, through the slide plate, hydraulic cylinder, electric push rod, lifting frame and polishing wheel included in the grinding assembly, both ends of the cylindrical mirror can be ground at the same time, and the position of the polishing wheel can be easily adjusted, thereby improving the grinding efficiency of the cylindrical mirror.
[0016] 2. The dust collection box is equipped with a suction port, a dust filter, and suction holes. Under the action of the suction pump, a negative pressure suction effect is achieved inside the dust collection box. The dust falling on the upper side is then sucked out through the suction port and collected through a pull-out box. At the same time, baffles, curved rods, and elastic components are used to block dust from the outside of the dust collection box, thereby avoiding dust pollution of the surrounding environment and harm to the operator. Attached Figure Description
[0017] Figure 1 This is a front view structural diagram of an embodiment of the present utility model.
[0018] Figure 2 This is a side sectional view of the dust collection box and clamping assembly according to an embodiment of the present utility model.
[0019] Figure 3 This is a top view of the dust collection box according to an embodiment of the present invention.
[0020] Figure 4 This is an embodiment of the present utility model. Figure 1 Schematic diagram of the structure at point A in the middle.
[0021] In the diagram: 1. Base; 11. Fixing plate; 12. Slide plate; 13. Guide rod; 14. Hydraulic cylinder; 15. Lifting frame; 16. Polishing wheel; 17. Electric push rod; 2. Clamping assembly; 21. Positioning plate; 22. Clamping slot; 23. Flipping plate; 24. Clamping plate; 25. Locking bolt; 3. Dust collection box; 31. Suction port; 32. Dust filter; 33. Connecting hole; 34. Pull-out slot; 35. Pull-out box; 36. Partition; 37. Elastic element; 38. Arc rod; 39. Baffle; 4. Suction pump; 41. Suction pipe. Detailed Implementation
[0022] Reference Figures 1 to 4As shown, this utility model provides a polishing device for miniature cylindrical mirrors, including: a base 1, two sets of polishing components on the upper side of the base 1, each polishing component including a fixing plate 11 and a sliding plate 12 slidably connected thereto, a hydraulic cylinder 14 mounted on the outer side of the fixing plate 11, a lifting frame 15 slidably connected to the inner side of the sliding plate 12, a polishing wheel 16 mounted on the inner end of the lifting frame 15, an electric push rod 17 mounted on the upper end of the lifting frame 15, and a dust collection box 3 on the upper side of the base 1. The dust collection box 3 has a partition 36 inside, and dust suction ports 31 are provided on both sides of the partition 36. A connection hole 33 is provided on the lower side of the dust suction port 31 and on the wall of the dust collection box 3. At the same time, the outer end of the connection hole 33 is connected to a suction pump 4 through a dust suction pipe 41. A clamping assembly 2 is fixed on the upper end of the partition 36. The clamping assembly 2 includes a positioning plate 21. A clamping groove 22 is provided on the upper end of the positioning plate 21. A clamping plate 24 is provided on the upper side of the clamping groove 22. A flipping plate 23 is welded to the upper end of the clamping plate 24.
[0023] In this embodiment, the base 1, the polishing assembly, the clamping assembly 2, and the dust collection box 3 constitute the main structure of the polishing device for the micro cylindrical mirror involved in this application.
[0024] The base 1 has two parallel guide grooves on its upper surface, and the bottom of the slide plate 12 is welded with a guide slider, which is slidably connected in the guide groove.
[0025] The inner wall of the slide plate 12 is provided with a vertical limiting groove (T-shaped groove structure), and the outer end of the lifting frame 15 is provided with a limiting slider (T-shaped block structure), which is slidably connected in the limiting groove.
[0026] Specifically, the width of the clamping plate 24 is smaller than that of the clamping groove 22, and the lower end of the clamping plate 24 is provided with an anti-slip rubber buffer block, and the lower surface of the buffer block is provided with an arc-shaped groove.
[0027] Specifically, the longitudinal length of the polishing wheel 16 in the top view direction is less than the front and rear width of the dust collection box 3, and the polishing wheel 16 is located on the upper side of the dust suction port 31.
[0028] It should be noted that the hydraulic cylinder 14, the electric actuator 17, and the motor mentioned below are all electrically connected to the controller (microcontroller, etc.) inside the externally installed control box, and the start and stop operations of each device are realized through operation buttons.
[0029] like Figure 1 and Figure 2In the middle, the inner end of the lifting frame 15 is provided with an N-shaped groove, and the polishing wheel 16 is rotatably installed in the N-shaped groove. One end of the polishing wheel 16 is connected to a motor, which is fixed to the outer end of the lifting frame 15. The outer side of the slide plate 12 is connected to a horizontal guide rod 13, and the guide rod 13 slides through the fixed plate 11. The electric push rod 17 is vertically installed on the inner side wall of the slide plate 12, and the lower end of the piston rod of the electric push rod 17 is fixedly connected to the lifting frame 15 by bolts and nuts. The thickness of the positioning plate 21 is less than the axial length of the cylindrical mirror substrate, and the clamping groove 22 is designed as a U-shaped groove structure. The end of the flip plate 23 away from the hinge is provided with a locking bolt 25, and the locking bolt 25 is matched and connected to the threaded hole opened at the upper end of the positioning plate 21.
[0030] Specifically, the polishing wheel 16 is equipped with a spindle, and one end of the spindle rotates through the wall of the N-shaped groove and connects to the output shaft of the motor, so as to achieve the effect of the motor driving the polishing wheel 16 to rotate.
[0031] As another preferred embodiment, the clamping groove 22 can be provided with buffer pads of different thicknesses of the same shape, so that when clamping, the buffer pads of appropriate thickness can be selected according to the outer diameter of the cylindrical mirror, and a stable clamping effect can be achieved in conjunction with the clamping plate 24.
[0032] like Figure 1 and Figure 4 In the middle, the dust suction port 31 is designed as a bucket-shaped structure, and the upper edge of the bucket-shaped structure is welded and fixed to the upper end of the dust collection box 3 and the partition plate 36. The inner side wall of the connecting hole 33 is provided with a dust filter 32, and the lower side of the dust filter 32 and the bottom of the dust collection box 3 are provided with a pull-out groove 34 that communicates with the outside. At the same time, a pull-out box 35 is provided inside the pull-out groove 34. The upper left and right edges of the dust collection box 3 are hinged with baffles 39, and the outer side of the baffles 39 is slidably connected with an arc rod 38. The lower end of the arc rod 38 is hinged to the outer wall of the dust collection box 3, and an elastic element 37 is connected between the inner arc surface of the arc rod 38 and the outer wall of the dust collection box 3.
[0033] It should be noted that the polishing wheel 16 on the left rotates clockwise and the polishing wheel 16 on the right rotates counterclockwise, so that during polishing, dust and debris are centrifugally thrown downwards and outwards along the tangent of the rotation of the polishing wheel 16.
[0034] Specifically, the baffle 39 is kept tilted outward under the action of the elastic element 37 (which can be a spring). Then, when the lifting frame 15 descends, it contacts the baffle 39 and squeezes it downward, thereby blocking the dust thrown outward.
[0035] In use, first open the flip plate included in the clamping assembly, then place the cylindrical mirror horizontally in the clamping slot, and then reset the flip plate so that the clamping plate presses down onto the cylindrical mirror. Next, align the locking bolt with the threaded hole and rotate it downwards to lock the cylindrical mirror in place. Then, using the sliding plate, hydraulic cylinder, electric actuator, lifting frame, and polishing wheel included in the grinding assembly, both ends of the cylindrical mirror can be ground simultaneously. The position of the polishing wheel is easily adjustable, thus improving the grinding efficiency of the cylindrical mirror. The dust collection box is equipped with a suction port, dust filter, and suction holes. Under the action of the suction pump, a negative pressure suction effect is achieved inside the dust collection box. Dust falling on the upper side is then sucked in through the suction port and collected through a pull-out box. Simultaneously, baffles, arc rods, and elastic elements are used to block dust from the outside of the dust collection box, thus preventing dust pollution of the surrounding environment and harm to the operator.
[0036] The polishing device for miniature cylindrical mirrors of this invention can effectively solve the problems mentioned in the background technology. Based on the existing polishing device technology for miniature cylindrical mirrors, it can simultaneously polish both ends of the cylindrical mirror to improve work efficiency, and also has the effect of dust collection.
Claims
1. A polishing apparatus for micro-cylindrical lenses, comprising: The base (1) is characterized in that: two grinding components are provided on the upper side of the base (1), and the grinding components include a fixed plate (11) and a sliding plate (12) slidably connected thereto. A hydraulic cylinder (14) is installed on the outer side of the fixed plate (11), and a lifting frame (15) is slidably connected to the inner side of the sliding plate (12). A polishing wheel (16) is installed on the inner end of the lifting frame (15), and an electric push rod (17) is installed on the upper end of the lifting frame (15). A dust collection box (3) is provided on the upper side of the base (1), and a partition (36) is provided inside the dust collection box (3). The partition (36) has dust suction ports (31) on both sides. The dust suction ports (31) are connected to the bottom side of the dust collection box (3) and the box wall is provided with a connection hole (33). The outer end of the connection hole (33) is connected to a suction pump (4) through a dust suction pipe (41). The upper end of the partition (36) is fixed with a clamping assembly (2). The clamping assembly (2) includes a positioning plate (21). The upper end of the positioning plate (21) is provided with a clamping groove (22). The upper side of the clamping groove (22) is provided with a clamping plate (24). The upper end of the clamping plate (24) is welded with a flip plate (23).
2. The polishing apparatus for a micro cylindrical lens according to claim 1, wherein The inner end of the lifting frame (15) is provided with an N-shaped groove, and the polishing wheel (16) is rotatably installed in the N-shaped groove. One end of the polishing wheel (16) is connected to a motor, which is fixed to the outer end of the lifting frame (15).
3. The polishing apparatus for a micro cylindrical lens according to claim 1, wherein A horizontal guide rod (13) is connected to the outside of the slide plate (12), and the guide rod (13) slides through the fixed plate (11).
4. The apparatus according to claim 1, wherein The electric push rod (17) is vertically installed on the inner side wall of the slide plate (12), and the lower end of the piston rod of the electric push rod (17) is fixedly connected to the lifting frame (15) by bolts and nuts.
5. The apparatus of claim 1, wherein the polishing tool is a micro-cylindrical lens. The thickness of the positioning plate (21) is less than the axial length of the cylindrical mirror substrate, and the clamping groove (22) is designed as a U-shaped groove structure.
6. The apparatus of claim 1, wherein The flip plate (23) is provided with a locking bolt (25) at the end away from the hinge, and the locking bolt (25) is matched and connected with the threaded hole opened at the upper end of the positioning plate (21).
7. The apparatus of claim 1, wherein the apparatus is characterized by: The suction port (31) is designed as a bucket-shaped structure, and the upper edge of the bucket-shaped structure is welded and fixed to the upper end of the dust collection box (3) and the partition (36).
8. The apparatus of claim 1, wherein the apparatus is characterized by: The inner wall of the connecting hole (33) is provided with a dust filter (32), and a pull-out groove (34) communicating with the outside is opened on the lower side of the dust filter (32) and at the bottom of the dust collection box (3). At the same time, a pull-out box (35) is provided inside the pull-out groove (34).
9. The apparatus of claim 1, wherein the apparatus is characterized by: The upper left and right edges of the dust collection box (3) are hinged with baffles (39), and the outer side of the baffles (39) is slidably connected with an arc rod (38). The lower end of the arc rod (38) is hinged to the outer wall of the dust collection box (3), and an elastic element (37) is connected between the inner arc surface of the arc rod (38) and the outer wall of the dust collection box (3).