An oil sludge reduction processor structure

Abstract

The utility model discloses an oil sludge reduction treatment ware structure, include: treatment box, reduction unit, the reduction unit sets up in the treatment box, and reduction unit is used for to oil sludge reduction, material pipe subassembly, material pipe subassembly sets up on the treatment box, and material pipe subassembly is used for to oil slurry in and out material, heating unit, injection medicine subassembly, heating unit and injection medicine subassembly all set up on the treatment box. The utility model discloses through reduction unit and realizes the preliminary reduction treatment to oil sludge through rotation, and cooperate heating unit and promote oil sludge processing temperature, reduce oil sludge's viscosity, enhance its flowability, and the efficient reduction of oil sludge is convenient, and injection medicine subassembly adds auxiliary reagent to accelerate the rapid separation of oil sludge, improve oil sludge processing efficiency, ensure the full mixing between oil sludge and reagent, again through material pipe subassembly and satisfy the in and out material of oil sludge, ensure that the treatment process is continuous and stable.

Description

Technical Field

[0001] This utility model relates to the technical field of oil sludge treatment, and in particular to an oil sludge reduction processor structure. Background Technology

[0002] Oil sludge is an oily solid waste generated during the extraction, refining, storage and transportation of petroleum. It is mainly composed of mineral oil, solid particles, water and a small amount of chemical additives. This type of substance has a complex composition, containing not only petroleum hydrocarbons that are difficult to degrade, but also potentially toxic and harmful substances such as heavy metals and benzene compounds.

[0003] If oily sludge is discharged directly without proper treatment, it will cause serious pollution to the soil, water and atmosphere. The petroleum substances in it can cause soil compaction and affect vegetation growth. Heavy metals seeping into the ground can pollute water sources and harm the ecosystem and human health. Moreover, the petroleum resources contained in oily sludge have recycling value. Reducing its volume can not only reduce the total amount of pollutants and reduce environmental harm, but also achieve resource reuse and reduce enterprise production costs by separating and recovering oil products.

[0004] In the existing technology, the solid-liquid separation process of oil sludge is difficult due to its complex composition and strong viscosity. Conventional physical methods such as static sedimentation or simple sieving are not easy to quickly reduce the volume of oil sludge. At the same time, when continuously reducing the volume, oil sludge is relatively viscous at low temperatures, making it difficult for auxiliary agents to fully penetrate and mix. As a result, oil and water cannot be effectively separated from solid particles, affecting the effect of reducing the volume of oil sludge. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] In view of the problems existing in the above-mentioned oil sludge reduction processor structure, this utility model is proposed.

[0007] Therefore, the purpose of this utility model is to provide a structure for an oil sludge reduction processor, which aims to solve the problem that "in the process of treating oil sludge, due to its complex composition and strong viscosity, solid-liquid separation is difficult. Conventional physical methods such as static sedimentation or simple sieving are not easy to quickly reduce the volume of oil sludge. At the same time, during continuous reduction, the oil sludge is relatively viscous at low temperatures, making it difficult for auxiliary agents to fully penetrate and mix, resulting in oil and water not being able to effectively separate from solid particles, thus affecting the effect of oil sludge reduction treatment."

[0008] To solve the above-mentioned technical problems, this utility model provides the following technical solution: including:

[0009] Processing box;

[0010] A reduction unit is installed inside the processing tank and is used to reduce the amount of oily sludge. A feed pipe assembly is installed on the processing tank and is used for feeding and discharging oily sludge.

[0011] The heating unit and the chemical injection assembly are both installed on the processing tank. The heating unit and the chemical injection assembly are used to heat the oily sludge and inject chemicals into the oily sludge, respectively.

[0012] As a preferred embodiment of the oil sludge reduction processor structure described in this utility model, the reduction unit includes a screen cylinder rotatably connected to the bottom inner wall of the processing box. A baffle is fixedly connected to the top inner wall of the processing box, and the inner wall of the baffle is movably fitted to the outer surface of the screen cylinder. A support rod is rotatably connected to the center of the top surface of the processing box, and the bottom end of the support rod movably passes through the baffle and is fixedly connected to the bottom inner wall of the screen cylinder. A servo motor is fixedly connected to the top surface of the processing box, and a rotating wheel is fixedly connected to both the output shaft of the servo motor and the upper arm of the support rod. The two rotating wheels are connected by a belt drive.

[0013] As a preferred embodiment of the oil sludge reduction processor structure of this utility model, the material pipe assembly includes an inlet pipe and an outlet pipe, both of which are fixedly connected to the processing box and are respectively arranged vertically. The inlet pipe is fixedly connected to the baffle, and a valve is provided on the outlet pipe.

[0014] As a preferred embodiment of the oil sludge reduction processor structure described in this utility model, the heating unit includes a heat pump, which is fixedly connected to the top surface of the processing box. The output end of the heat pump is fixedly connected to a conduit, and the other end of the conduit movably passes through the support rod and the processing box.

[0015] As a preferred embodiment of the oil sludge reduction processor structure of this utility model, the drug injection component includes a drug box, which is fixedly connected to one side surface of the treatment box. A pump body is fixedly connected to the drug box, and a drug tube is fixedly connected to the output end of the pump body. The other end of the drug tube is fixedly connected through the treatment box and the baffle.

[0016] In a preferred embodiment of the oil sludge reduction processor structure described in this utility model, the conduit is preferably a heat exchange pipe, and one side of the conduit is fixedly inserted through the treatment box.

[0017] In a preferred embodiment of the oil sludge reduction processor structure described in this utility model, a plurality of stirring racks are fixedly connected to the top inner wall of the baffle, and the plurality of stirring racks extend into the screen cylinder.

[0018] In a preferred embodiment of the oil sludge reduction processor structure described in this utility model, a temperature sensor is fixedly connected to the top surface of the processing box, and the temperature sensor is interconnected with the processing box.

[0019] The beneficial effects of this utility model are:

[0020] 1. The initial reduction of oil sludge is achieved through rotation of the reduction unit, and the heating unit is used to increase the treatment temperature of the oil sludge, reduce the viscosity of the oil sludge, and enhance its fluidity, which facilitates the efficient reduction of oil sludge. The dosing component adds auxiliary agents to accelerate the rapid separation of oil sludge, improve the treatment efficiency of oil sludge, and ensure the full mixing between oil sludge and agents. Finally, the feed pipe assembly meets the feeding and discharging of oil sludge, ensuring the continuous and stable treatment process. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0022] Figure 1 This is a frontal overall structural diagram of an oil sludge reduction processor structure proposed in this utility model.

[0023] Figure 2 This is a schematic diagram of the internal structure of the processing box proposed in this utility model;

[0024] Figure 3 This is a schematic cross-sectional view of the processing box proposed in this utility model.

[0025] In the picture:

[0026] 100. Processing box; 101. Temperature sensor;

[0027] 200. Reduction unit; 201. Sieve cylinder; 202. Baffle; 203. Support rod; 204. Servo motor; 205. Rotary wheel; 2021. Stirring rack;

[0028] 300. Material pipe assembly; 301. Feed pipe; 302. Discharge pipe;

[0029] 400. Heating unit; 401. Heat pump; 402. Conduit;

[0030] 500. Injection assembly; 501. Medicine box; 502. Pump body; 503. Medicine tubing. Detailed Implementation

[0031] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0032] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0033] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0034] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0035] Example 1

[0036] Reference Figures 1 to 3 This is the first embodiment of the present utility model, which provides the following achievable effects:

[0037] Processing box 100;

[0038] A reduction unit 200 is installed inside the processing tank 100 and is used to reduce the amount of oily sludge. A feed pipe assembly 300 is installed on the processing tank 100 and is used for feeding and discharging oily sludge.

[0039] Heating unit 400 and chemical injection assembly 500 are both installed on the processing tank 100. Heating unit 400 and chemical injection assembly 500 are used for heating oil sludge and injecting chemicals into oil sludge, respectively.

[0040] In use, the reduction unit 200 rotates to achieve initial reduction of oil sludge, and works with the heating unit 400 to increase the processing temperature of the oil sludge, reduce its viscosity, and enhance its fluidity, facilitating efficient reduction of the oil sludge. The chemical injection component 500 adds auxiliary agents to accelerate the rapid separation of the oil sludge, improve the processing efficiency, and ensure thorough mixing between the oil sludge and the agents. Finally, the feed pipe component 300 meets the feeding and discharging requirements of the oil sludge, ensuring a continuous and stable processing flow.

[0041] Example 2

[0042] Reference Figures 1 to 3 This is the second embodiment of the present invention, which differs from the previous embodiment in that...

[0043] The reduction unit 200 includes a screen cylinder 201, which is rotatably connected to the bottom inner wall of the processing box 100. A baffle 202 is fixedly connected to the top inner wall of the processing box 100. The inner wall of the baffle 202 is movably fitted to the outer surface of the screen cylinder 201. A support rod 203 is rotatably connected to the center of the top surface of the processing box 100. The bottom end of the support rod 203 movably passes through the baffle 202 and is fixedly connected to the bottom inner wall of the screen cylinder 201. A servo motor 204 is fixedly connected to the top surface of the processing box 100. The output shaft of the servo motor 204 and the upper arm of the support rod 203 are both fixedly connected to a rotating wheel 205. The two rotating wheels 205 are connected by a belt drive.

[0044] By rotating the screen cylinder 201 inside the treatment box 100, centrifugal force is used to quickly achieve solid-liquid separation of oil sludge. The baffle 202 is located at the upper end of the screen cylinder 201 to prevent the oil sludge from flying out from the top during rotation and to prevent the feeding of oil sludge and the addition of chemicals from affecting its rotation, thereby achieving mutual cooperation between the two.

[0045] Specifically, the material pipe assembly 300 includes an inlet pipe 301 and an outlet pipe 302. The inlet pipe 301 and the outlet pipe 302 are both fixedly connected to the processing box 100 and are respectively arranged vertically. The inlet pipe 301 is fixedly connected to the baffle 202, and a valve is provided on the outlet pipe 302.

[0046] The feed pipe 301 is directly connected to the baffle 202, which allows the oil sludge to be accurately transported to the area that needs to be treated, avoiding spillage. The discharge pipe 302 is equipped with a valve, which can flexibly control the discharge of the oil sludge after the amount of treatment is reduced, realize continuous operation, and ensure the smooth process of oil sludge treatment.

[0047] Specifically, the heating unit 400 includes a heat pump 401, which is fixedly connected to the top surface of the processing box 100. The output end of the heat pump 401 is fixedly connected to a conduit 402, and the other end of the conduit 402 movably passes through the support rod 203 and the processing box 100 respectively.

[0048] The heat pump 401 can accurately deliver heat to the oil sludge treatment area, thereby effectively improving heat transfer efficiency, reducing energy consumption, accelerating the heating and viscosity reduction of oil sludge, promoting the separation of oil, water and sludge, and significantly improving the treatment effect of oil sludge.

[0049] Specifically, the drug injection assembly 500 includes a drug box 501, which is fixedly connected to one side surface of the treatment box 100. A pump body 502 is fixedly connected to the drug box 501, and a drug tube 503 is fixedly connected to the output end of the pump body 502. The other end of the drug tube 503 is fixedly connected through the treatment box 100 and the baffle 202 respectively.

[0050] During use, the agent is drawn from the medicine box 501 by the pump body 502 and injected directly into the treatment area through the medicine tube 503. It is fully mixed with the oil sludge, which avoids the internal oil sludge not being able to come into uniform contact with the external agent, thereby accelerating the oil-sludge separation rate and improving the processing efficiency of the equipment.

[0051] Example 3

[0052] Reference Figures 1 to 3 This is the third embodiment of the present invention, which differs from the previous embodiment in that...

[0053] The conduit 402 is preferably a heat exchange conduit, and one side of the conduit 402 is fixedly inserted through the treatment box 100.

[0054] The conduit 402 is preferably a heat exchange pipe, which enables the conduit 402 to transfer heat more efficiently, accelerate the heating of oily sludge, and optimize the treatment effect.

[0055] Specifically, multiple stirring racks 2021 are fixedly connected to the top inner wall of the baffle 202, and all the stirring racks 2021 extend into the sieve cylinder 201.

[0056] The stirring rack 2021 extends into the screen cylinder 201. When the screen cylinder 201 rotates, it will form relative motion, effectively breaking up the oil sludge. At the same time, in conjunction with the injection component 500, when the corresponding treatment agent is injected, it will make the mixture more uniform and enhance the solid-liquid separation effect.

[0057] Specifically, a temperature sensor 101 is fixedly connected to the top surface of the processing box 100, and the temperature sensor 101 is interconnected with the processing box 100.

[0058] During use, the temperature sensor 101 can monitor the temperature inside the treatment tank 100 in real time to ensure that the oil sludge treatment temperature inside the treatment tank 100 is optimized. The temperature sensor 101 works based on the physical properties of the thermosensitive material. When it comes into contact with the medium being measured, the resistance, voltage or current of the thermosensitive material changes with the temperature. The sensor converts this physical quantity into an electrical signal, which is amplified and linearized by the signal conditioning circuit, and then outputs a standard signal to the control system to realize real-time temperature monitoring and feedback control. This is existing technology and will not be described in detail in this article.

[0059] During operation, the oily sludge is fed into the treatment tank 100 through the feed pipe 301, which is connected to the baffle 202, allowing the oily sludge to fall directly into the screen cylinder 201. At this time, the valve on the discharge pipe 302 is closed, and the servo motor 204 is started, driving the support rod 203 to rotate via the wheel 205 and belt, thereby driving the screen cylinder 201 to rotate within the treatment tank 100. When the screen cylinder 201 rotates, the oily sludge undergoes preliminary separation under centrifugal force. Liquid and fine particles are discharged through the screen holes, while larger particles remain inside the screen cylinder 201. Simultaneously, the heat pump 401 is started, and the heat medium is transported to the treatment tank 100 through the conduit 402. 2. The heat exchange pipeline design efficiently transfers heat to the oily sludge, reducing its viscosity, improving its fluidity, and promoting the separation of oily sludge. The temperature sensor 101 monitors the temperature inside the treatment tank 100 in real time to ensure that the heating process is carried out within a suitable range. The pump body 502 draws the agent from the medicine box 501 and injects it into the baffle 202 through the medicine pipe 503. The agent then enters the screen cylinder 201 and mixes thoroughly with the oily sludge. During the rotation of the screen cylinder 201, multiple stirring racks 2021 on the inner wall of the top of the baffle 202 stir the oily sludge, so that the agent and the oily sludge come into full contact, accelerating the separation of oil, water, and mud. The treated oily sludge is discharged through the discharge pipe 302.

[0060] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An oil sludge minimization processor structure, characterized by: Include: Processing box (100); The reduction unit (200) is arranged in the processing box (100), and the reduction unit (200) is used for reducing oil sludge, and the pipe assembly (300) is arranged on the processing box (100), and the pipe assembly (300) is used for oil sludge feeding and discharging; Heating unit (400), injection assembly (500), the heating unit (400) and injection assembly (500) are arranged on the processing box (100), and the heating unit (400) and injection assembly (500) are used for heating and oil sludge injection, respectively.

2. An oil sludge minimization processor structure as claimed in claim 1, wherein: The reduction unit (200) includes a screen cylinder (201) rotatably connected to the inner wall of the bottom of the processing box (100), the top inner wall of the processing box (100) is fixedly connected with a baffle cover (202), the inner wall of the baffle cover (202) is movably attached to the outer surface of the screen cylinder (201), the top surface of the processing box (100) is rotatably connected with a support rod (203), the bottom end of the support rod (203) movably penetrates the baffle cover (202) and is fixedly connected to the inner wall of the bottom of the screen cylinder (201), the top surface of the processing box (100) is fixedly connected with a servo motor (204), the output shaft of the servo motor (204) and the upper arm of the support rod (203) are fixedly connected with a rotating wheel (205), and the two rotating wheels (205) are connected by a belt drive.

3. An oil sludge minimization processor structure as claimed in claim 2, wherein: The pipe assembly (300) includes an inlet pipe (301) and an outlet pipe (302), the inlet pipe (301) and the outlet pipe (302) are fixedly connected to the processing box (100) and are arranged in an upper and lower manner, respectively, the inlet pipe (301) is fixedly connected with the baffle cover (202), and the outlet pipe (302) is provided with a valve.

4. An oil sludge minimization processor structure as claimed in claim 3, wherein: The heating unit (400) includes a heat pump (401) fixedly connected to the top surface of the processing box (100), and the output end of the heat pump (401) is fixedly connected with a conduit (402), and the other end of the conduit (402) movably penetrates the support rod (203) and the processing box (100), respectively.

5. An oil sludge minimization processor structure as claimed in claim 4, wherein: The injection assembly (500) includes a medicine box (501) fixedly connected to one side surface of the processing box (100), the medicine box (501) is fixedly connected with a pump body (502), the output end of the pump body (502) is fixedly connected with a medicine pipe (503), and the other end of the medicine pipe (503) is fixedly penetrated through the processing box (100) and the baffle cover (202), respectively.

6. An oil sludge minimization processor structure as claimed in claim 5, wherein: The conduit (402) is a heat exchange pipe, and one side of the conduit (402) is fixedly penetrated through the processing box (100).

7. An oil sludge minimization processor structure as claimed in claim 6, wherein: The top inner wall of the baffle cover (202) is fixedly connected with a plurality of stirring frames (2021), and the plurality of stirring frames (2021) extend into the screen cylinder (201).

8. An oil sludge minimization processor structure as claimed in claim 7, wherein: The top surface of the processing box (100) is fixedly connected with a temperature sensor (101), and the temperature sensor (101) and the processing box (100) are in communication.

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