A ladle based flat push alloy addition device
By designing a symmetrical, push-type alloy addition device, a combination of supports and bolts was used to achieve low-cost, efficient, and safe alloy addition. This solved the problems of complex structure and high cost of existing devices, and is suitable for simple operation and efficient addition of alloys in steel ladles.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BAOTOU IRON & STEEL (GROUP) CO LTD
- Filing Date
- 2025-07-28
- Publication Date
- 2026-06-26
Smart Images

Figure CN224406393U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of ladle feeding equipment, specifically relating to a flat-push alloy feeding device based on a ladle. Background Technology
[0002] The ladle is an important piece of equipment in the steelmaking process. It holds molten steel, and sometimes a certain amount of alloys such as ferrosilicon, ferromanganese, ferrochrome, ferromolybdenum, ferrotitanium, or ferroaluminum need to be added to adjust the steel composition, regulate the temperature, improve the purity of the steel, and optimize the solidification structure. Currently, most steel companies use a combination of manual direct feeding and automatic silo feeding. When the amount of alloy added is relatively small, manual direct feeding is usually used. This method is relatively simple to operate, but the work efficiency is relatively low, the feeding effect is not ideal, and there are certain safety hazards. When the amount of alloy added is relatively large, automatic silo feeding is used. This method is relatively efficient and the feeding effect is more ideal, but the silo structure design is relatively complex, the operation process is relatively cumbersome, and the investment scale and land area are relatively large. Therefore, it is necessary to develop an alloy adding device based on the ladle.
[0003] After searching, three patent documents were found to be most relevant to this utility model technology. The specific contents are described below:
[0004] Patent document CN 200620090793.1 discloses a rotary feeding device for a ladle turning machine. The device includes a hopper, a gate, a feeding pipe, a rotating device, a support, a working platform, a base, a fixed shaft, a cylinder, a piston rod, a slewing bearing seat, and a feeding device. The device is ingeniously designed and can easily and quickly switch the feeding pipe between the standby position and the working position by manual or pneumatic means. When the feeding pipe rotates from the standby position to the working position, it completes the feeding of guiding sand. When it rotates from the working position to the standby position, it makes room for other operations. It has the characteristics of high working efficiency and small footprint. However, the structural design of the device is relatively complex, so the production cost of the device is relatively high.
[0005] Patent document CN 202120052589.5 discloses a ladle tilting scrap steel feeding device. The device includes an electro-hydraulic actuator, a hopper, an intermediate connecting pipe, a chute, a support, a platform, and control lines. The device is ingeniously designed. When the electro-hydraulic actuator moves upward, it causes the hopper to tilt forward on the support. The scrap steel in the hopper falls from the discharge port into the intermediate connecting pipe, and then into the ladle through the chute. This device can achieve the purpose of adding a sufficient amount of scrap steel into the ladle. It has the characteristics of low production cost, fast feeding speed, and energy saving. However, it occupies a relatively large area. Since the device is designed based on the addition of scrap steel, it is only suitable for adding scrap steel into the ladle and not for adding alloys into the ladle.
[0006] Patent document CN 202223285088.5 discloses a ladle feeding device, which includes a platform beam, a hopper, a vibrating feeder, a weighing hopper, an electro-hydraulic slide valve, a feeding chute device, an electro-hydraulic three-way valve, an alloy baking device, a manual feeding device, and a rotating alloy chute device. The device is ingeniously designed. The use of multiple hoppers can achieve the simultaneous feeding of multiple alloys. When a hopper fails, the device can ensure continuous operation. The use of the alloy baking device can bake the alloy, which helps to increase the tapping temperature and avoid the occurrence of intermittent casting. It has the characteristics of high working efficiency and good stability. However, the structural design of the device is relatively complex, so the production cost of the device is relatively high. Utility Model Content
[0007] To overcome one or more problems existing in the prior art, this utility model provides a ladle-based flat-push alloy adding device. This utility model is designed based on a symmetrical structure. The combined use of the first bracket and bolt enables the relative arrangement of two linear bearings, which in turn enable the lifting and lowering movement of the connecting rod. The connecting rod enables the relative arrangement of two sixth brackets, and the seventh bracket enables the positioning connection between the connecting rod and the sixth bracket. The combined use of the sixth bracket and positioning bolt enables the positioning of the seventh bracket. The combined use of the third bracket and bolt enables the relative arrangement of the lower-positioned sixth bracket and the second bracket. The second bracket enables the directional movement of the fourth bracket carriage, and the combined use of the lower-positioned sixth bracket and bolt enables the positioning of the fifth bracket. The combined use of the wheels and axles enables both the forward and backward movement of the first bracket carriage in the horizontal direction and the left and right movement of the fourth bracket carriage in the horizontal direction. The combined use of the second, fourth, and fifth brackets enables the addition of the alloy. Therefore, the device of this utility model has relatively good performance.
[0008] The technical solution adopted by this utility model to solve its technical problem is as follows.
[0009] The ladle-based flat-push alloy adding device provided by this utility model includes two first supports, one second support, four third supports, two fourth supports, one fifth support, two sixth supports, four seventh supports, two linear bearings, eight positioning bolts, four connecting rods, forty-four bolts, twelve wheels, and twelve axles.
[0010] The first bracket is composed of two first bodies, two first protrusions, four second protrusions, one third protrusion, and four fourth protrusions connected together. The first bodies, first protrusions, third protrusions, and fourth protrusions are all symmetrical cuboid structures. The two first bodies are arranged opposite each other, and the two first protrusions are arranged opposite each other and located on the upper end faces of the two first bodies. The four second protrusions are divided into two groups and located on the lower end faces of the two first bodies. The third protrusion is located between the two first protrusions. The four fourth protrusions are arranged in pairs opposite each other and located on the upper and lower end faces of the third protrusion. The vertical cross-section of the second protrusion is a symmetrical isosceles trapezoid shape. A first through slot in the shape of an isosceles trapezoid can be formed between the two second protrusions in each group, and the wheel passes through the first through slot. A cylindrical first through hole is opened on the left end face of the second protrusion, and the axle passes through the first through hole. A first screw hole is opened in the middle of the upper or lower end face of the fourth protrusion, and a bolt is screwed into the first screw hole.
[0011] The second bracket is composed of a second body, eight fifth protrusions, and four sixth protrusions connected together. The second body, the fifth protrusions, and the sixth protrusions are all symmetrical cuboid structures. The eight fifth protrusions are divided into four groups and are located simultaneously on the upper surface of the second body. The four sixth protrusions are arranged in pairs opposite each other and are also located simultaneously on the upper surface of the second body. A cuboid second through slot can be formed between the two fifth protrusions in each group. The second through slot is used to guide the wheel. The four sixth protrusions are directly opposite the four second through slots and are used to stop the wheel left and right. A cuboid second through hole is opened in the middle of the upper surface of the second body. The second through hole is used for dispensing the alloy. The upper surface of the second body has four groups of sixteen cylindrical third through holes symmetrically opened. The bolts are inserted into the third through holes.
[0012] The third bracket is composed of two third bodies and a seventh protrusion connected together. The third bodies and the seventh protrusion are both rectangular symmetrical structures. The two third bodies are arranged opposite each other, and the seventh protrusion is located between the two third bodies. A second screw hole is opened at each of the four corners of the upper surface of the third body, and the bolt is screwed into the second screw hole.
[0013] The fourth bracket is composed of a fourth body, two eighth protrusions, and eight ninth protrusions connected together. The fourth body and the eighth protrusions are both symmetrical rectangular parallelepiped structures. The two eighth protrusions are arranged opposite each other and are located on the upper end face of the fourth body. The eight ninth protrusions are divided into four groups and are located on the lower end face of the fourth body. A rectangular parallelepiped third through groove can be formed between the two eighth protrusions, and the third through groove is used to stack alloy. The vertical cross-section of the ninth protrusion is a symmetrical structure in the shape of an isosceles trapezoid. A fourth through groove in the shape of an isosceles trapezoid can be formed between the two ninth protrusions in each group, and the wheel passes through the fourth through groove. A cylindrical fourth through hole is opened on the rear end face of the ninth protrusion, and the axle passes through the fourth through hole.
[0014] The fifth support consists of a fifth body, three tenth protrusions, an eleventh protrusion, and two twelfth protrusions connected together. The fifth body, the tenth protrusions, and the eleventh protrusion are all symmetrical cuboid structures. The three tenth protrusions are arranged opposite each other and simultaneously located on the lower end face of the fifth body. The eleventh protrusion is located on the lower end face of the middle tenth protrusion, and the two twelfth protrusions are arranged opposite each other and respectively located on the lower end faces of the two tenth protrusions on the left and right sides. The four corners of the lower end face of the fifth body are respectively provided with… A third screw hole, into which the bolt is screwed; the vertical cross-section of the twelfth boss is a symmetrical structure in the shape of an isosceles trapezoid; the front-to-back lengths of the twelfth boss and the eleventh boss should be equal and exactly equal to the front-to-back length of the third through slot of the fourth bracket, so that the twelfth boss and the eleventh boss can be just inserted into the two third through slots; the front-to-back length of the tenth boss should be greater than the front-to-back length of the third through slot, so that the tenth boss can scrape off the alloy residue on the upper surface of the eighth boss of the fourth bracket;
[0015] The sixth bracket consists of a sixth body and four thirteenth protrusions connected together. Both the sixth body and the thirteenth protrusions are symmetrical rectangular parallelepiped structures. The four thirteenth protrusions are arranged opposite each other in pairs and are located on the upper end face of the sixth body. The upper end face of the sixth body has four sets of sixteen cylindrical fifth through holes symmetrically opened, and the bolts are inserted into the fifth through holes. The upper end face of the sixth body also has four cylindrical sixth through holes symmetrically opened, and the bolts are inserted into the sixth through holes. The upper end face of the sixth body also has four fourth screw holes symmetrically opened, and the positioning bolts are screwed into the fourth screw holes. A cylindrical groove is opened in the middle of the upper end face of the thirteenth protrusion, and the end of the connecting rod is inserted into the groove. The left end face of the thirteenth protrusion has two cylindrical seventh through holes symmetrically opened, and the fifteenth protrusion of the seventh bracket is inserted into the seventh through holes.
[0016] The seventh bracket is composed of an eighth body and four fifteenth protrusions connected together. The eighth body is a symmetrical rectangular parallelepiped structure. The four fifteenth protrusions are arranged opposite each other in pairs and are located on the right end face of the eighth body. The fifteenth protrusion is a symmetrical cylindrical structure used to pass through the seventh through hole of the sixth bracket and the fifth through slot of the connecting rod.
[0017] In some embodiments, the linear bearing consists of a seventh body and four fourteenth bosses connected together. The seventh body has a symmetrical rectangular parallelepiped structure, and the four fourteenth bosses are arranged opposite each other in pairs and are located on the upper end face of the seventh body. A cylindrical eighth through hole is opened at each of the four corners of the upper end face of the seventh body, and the bolt passes through the eighth through hole. The fourteenth boss has a symmetrical cylindrical structure, and a cylindrical ninth through hole is opened at the axial part of the fourteenth boss. The middle part of the connecting rod passes through the ninth through hole, and the ninth through hole also passes through the seventh body. A cage, balls and retaining rings are also provided inside the fourteenth boss.
[0018] In some embodiments, the positioning bolt is composed of a coaxial ninth body and a sixteenth boss connected together. Both the ninth body and the sixteenth boss are cylindrical symmetrical structures. The sixteenth boss is located on the lower end face of the ninth body. The side of the sixteenth boss is threaded for screwing into the fourth screw hole of the sixth bracket. The diameter of the ninth body should be larger than the diameter of the sixteenth boss.
[0019] In some embodiments, the connecting rod is a cylindrical symmetrical structure, with the middle part of the connecting rod passing through the ninth through hole of the linear bearing, and the two ends of the connecting rod passing through the groove of the sixth bracket; the two ends of the connecting rod are respectively provided with two opposing semi-cylindrical fifth through slots, and the fifteenth protrusion of the seventh bracket passes through the fifth through slots.
[0020] The beneficial effects of this utility model are as follows:
[0021] 1) The ladle-based flat-push alloy adding device provided by this utility model includes two first supports, one second support, four third supports, two fourth supports, one fifth support, two sixth supports, four seventh supports, two linear bearings, eight positioning bolts, four connecting rods, forty-four bolts, twelve wheels and twelve axles. Since the materials are relatively common and easy to process and form, the manufacturing cost of this utility model device is relatively low.
[0022] 2) When using this utility model, initially the two fourth support carriages are positioned far apart. The two fourth support carriages are brought close together along the second through slot of the second support so that the eleventh protrusion can be simultaneously placed on the two fourth bodies of the two fourth supports. Four connecting rods are moved downwards at a constant speed along the ninth through hole of the linear bearing, smoothly stacking the alloy within the two third through slots. Four connecting rods are then moved upwards at a constant speed along the ninth through hole of the linear bearing. The first support carriage is moved horizontally at a constant speed so that the second support is aligned with the ladle. Four connecting rods are moved downwards at a constant speed along the ninth through hole of the linear bearing to select a suitable alloy placement height. The two fourth support carriages are moved far apart along the second through slot of the second support. During this period, the alloy stacked within the two third through slots will be blocked by the two twelfth protrusions and will successively pass through the second through hole of the second support and the slag layer of the ladle, entering the molten steel. Therefore, the operation of this utility model device is relatively simple.
[0023] 3) This utility model is designed based on a symmetrical structure. The combined use of the first bracket and bolt enables the relative arrangement of two linear bearings, and the use of linear bearings enables the lifting and lowering movement of the connecting rod. The use of the connecting rod enables the relative arrangement of two sixth brackets, and the use of the seventh bracket enables the positioning connection between the connecting rod and the sixth bracket. The combined use of the sixth bracket and the positioning bolt enables the positioning of the seventh bracket. The combined use of the third bracket and the bolt enables the relative arrangement of the lower-positioned sixth bracket and the second bracket. The use of the second bracket enables the directional movement of the fourth bracket carriage, and the combined use of the lower-positioned sixth bracket and the bolt enables the positioning of the fifth bracket. The combined use of the wheels and axles enables both the forward and backward movement of the first bracket carriage in the horizontal direction and the left and right movement of the fourth bracket carriage in the horizontal direction. The combined use of the second bracket, the fourth bracket carriage, and the fifth bracket enables the addition of an alloy. Therefore, the device of this utility model has a relatively good performance.
[0024] The ladle-based flat-push alloy adding device provided by this utility model can smoothly add alloys into the ladle. This utility model device has the characteristics of low manufacturing cost, simple operation and good use effect. Attached Figure Description
[0025] Figure 1 This is a front view schematic diagram of the flat-push alloy adding device based on a steel ladle of this utility model when the two fourth support vehicles are close together.
[0026] Figure 2 This is a left-side structural schematic diagram of the ladle-based flat-push alloy adding device of this utility model when the two fourth support vehicles are close together.
[0027] Figure 3 This is a top view of the flat-push alloy adding device based on a steel ladle of this utility model when the two fourth support vehicles are close together.
[0028] Figure 4 This is a front view schematic diagram of the flat-push alloy adding device based on a steel ladle of this utility model when the two fourth support vehicles are sufficiently far apart.
[0029] Figure 5 This is a front view schematic diagram of the first bracket and a wheel of this utility model after assembly;
[0030] Figure 6 This is a schematic diagram of the left-side structure of the first support of this utility model;
[0031] Figure 7 This is a top view of the first support structure of this utility model;
[0032] Figure 8This is a schematic diagram of the front view of the second support structure of this utility model;
[0033] Figure 9 This is a top view of the second support structure of this utility model;
[0034] Figure 10 This is a front view schematic diagram of the third support structure of this utility model;
[0035] Figure 11 This is a top view of the third support structure of this utility model;
[0036] Figure 12 This is a schematic diagram of the main structure of the fourth bracket and two wheels after assembly of this utility model;
[0037] Figure 13 This is a schematic diagram of the left-side structure of the fourth bracket and two wheels after assembly of this utility model;
[0038] Figure 14 This is a schematic diagram of the main structure of the fifth bracket of this utility model;
[0039] Figure 15 This is a bottom view of the fifth support structure of this utility model;
[0040] Figure 16 This is a schematic diagram of the main structure of the sixth bracket of this utility model;
[0041] Figure 17 This is a schematic diagram of the left-side structure of the sixth bracket of this utility model;
[0042] Figure 18 This is a top view of the sixth support structure of this utility model;
[0043] Figure 19 This is a schematic diagram of the main structure of the linear bearing of this utility model;
[0044] Figure 20 This is a top view of the linear bearing of this utility model.
[0045] Figure 21 This is a top view of the seventh support structure of this utility model;
[0046] Figure 22 This is a schematic diagram of the main structure of the positioning bolt of this utility model;
[0047] Figure 23 This is a schematic diagram of the left side of the connecting rod of this utility model.
[0048] Explanation of reference numerals in the attached drawings: 1-First bracket; 101-First body; 102-First boss; 103-Second boss; 104-Third boss; 105-Fourth boss; 106-First through slot; 107-First through hole; 108-First screw hole; 2-Second bracket; 201-Second body; 202-Fifth boss; 203-Sixth boss; 204-Second through slot; 205-Second through hole; 206-Third through hole; 3-Third bracket; 301-Third body; 302-Seventh boss; 303-Second screw hole; 4-Fourth bracket; 401-Fourth body; 402-Eighth boss; 403-Ninth boss; 404-Third through slot; 405-Fourth through slot; 406-Fourth through hole; 5-Fifth bracket ; 501-Fifth body; 502-Tenth boss; 503-Eleventh boss; 504-Twelfth boss; 505-Third screw hole; 6-Sixth bracket; 601-Sixth body; 602-Thirteenth boss; 603-Fifth through hole; 604-Sixth through hole; 605-Fourth screw hole; 606-Groove; 607-Seventh through hole; 7-Linear bearing; 701-Seventh body; 702-Fourteenth boss; 703-Eighth through hole; 704-Ninth through hole; 8-Seventh bracket; 801-Eighth body; 802-Fifteenth boss; 9-Positioning bolt; 901-Ninth body; 902-Sixteenth boss; 10-Connecting rod; 1001-Fifth through groove; 11-Bolt; 12-Wheel; 13-Axle. Detailed Implementation
[0049] The present invention will be described in detail below with reference to the embodiments and accompanying drawings. The embodiments are only for understanding the present invention and are not intended to limit the content of the present invention.
[0050] Combination Figures 1 to 4As shown, this utility model provides a ladle-based flat-push alloy adding device, which includes two first supports 1, one second support 2, four third supports 3, two fourth supports 4, one fifth support 5, two sixth supports 6, four seventh supports 8, two linear bearings 7, eight positioning bolts 9, four connecting rods 10, forty-four bolts 11, twelve wheels 12, and twelve axles 13; wherein, four wheels 12 are inserted into the four first through slots 106 of the two opposing first supports 1 and connected by the four axles 13; a positively positioned linear bearing 7 is provided on the four upper end faces of the four fourth bosses 105 on the two first supports 1. A seventh body 701 is connected by four bolts 11; an inverted linear bearing 7 is provided on the four lower end faces of the four fourth protrusions 105 of the two first supports 1, and is connected by four bolts 11; four middle parts of four connecting rods 10 arranged in pairs pass through the eight ninth through holes 704 of the two linear bearings 7, and the eight ends of the four connecting rods 10 pass through the eight grooves 606 of the two sixth supports 6 arranged in pairs; sixteen fifteenth protrusions of the four seventh supports 8 arranged in pairs pass through the sixteen seventh through holes 607 of the two sixth supports 6. Platform 802, the sixteen fifteenth protrusions 802 of the four seventh brackets 8 are also inserted into the sixteen fifth through slots 1001 of the four connecting rods 10; the eight fourth screw holes 605 of the two sixth brackets 6 are screwed with eight sixteenth protrusions 902 of the eight positioning bolts 9 arranged in pairs opposite each other, and the eight ninth bodies 901 of the eight positioning bolts 9 can position the four eighth bodies 801 of the four seventh brackets 8; the lower end face of one sixth body 601 of the lower sixth bracket 6 is provided with four third bodies 301 of the upper third bracket 3 arranged in pairs opposite each other, and connected by sixteen bolts 11; the four third brackets The four lower ends of the four third bodies 301 located at the bottom are provided with a second body 201 of the second bracket 2, and are connected by sixteen bolts 11; the upper ends of the second bodies 201 of the second bracket 2 are simultaneously rolled with eight wheels 12 arranged in pairs opposite each other, and are guided by four second through slots 204; the eight wheels 12 are respectively inserted into the eight fourth through slots 405 of the two opposite fourth brackets 4, and are connected by eight axles 13; the lower end of the sixth body 601 of the sixth bracket 6 located at the bottom is provided with a fifth body 501 of the fifth bracket 5, and is connected by four bolts 11;The two twelfth protrusions 504 of the fifth bracket 5 are respectively inserted into the two third through slots 404 of the two fourth brackets 4. When the two fourth brackets 4 are sufficiently close, an eleventh protrusion 503 of the fifth bracket 5 can be simultaneously disposed on the two upper end faces of the two fourth bodies 401 of the two fourth brackets 4.
[0051] The assembly process of the ladle-based flat-push alloy addition device provided by this utility model
[0052] Combination Figures 1 to 23 As shown, firstly, the two first brackets 1 are arranged opposite each other. Then, a linear bearing 7 is placed upright, and a seventh body 701 of the upright linear bearing 7 is placed on the four upper end faces of the four fourth protrusions 105 on the two first brackets 1. Then, the four eighth through holes 703 of the linear bearing 7 and the four first screw holes 108 on the two first brackets 1 are aligned. Then, four bolts 11 are passed through the four eighth through holes 703 and screwed into the four first screw holes 108. In this way, a linear bearing 7 and two first brackets 1 can be assembled.
[0053] Then, the other linear bearing 7 is inverted, and a seventh body 701 of the inverted linear bearing 7 is placed on the four lower end faces of the four fourth bosses 105 located below the two first supports 1. Then, the four eighth through holes 703 of the linear bearing 7 and the four first screw holes 108 located below the two first supports 1 are aligned. Then, the four bolts 11 are passed through the four eighth through holes 703 and screwed into the four first screw holes 108. In this way, the other linear bearing 7 and the two first supports 1 can be assembled.
[0054] Then, four wheels 12 are inserted into the four first through slots 106 of the two first brackets 1, and the four axle holes of the four wheels 12 are aligned with the eight first through holes 107 of the two first brackets 1. Then, four axles 13 are installed in the four sets of aligned through holes. In this way, the two first brackets 1 and the four wheels 12 can be assembled into a first bracket vehicle.
[0055] Then, the four connecting rods 10 are arranged in pairs facing each other, and the sixteen fifth through slots 1001 are arranged front to back. Then, the four middle parts of the four connecting rods 10 are respectively inserted into the eight ninth through holes 704 of the two linear bearings 7. Then, the two sixth brackets 6 are arranged opposite each other, with the upper sixth bracket 6 inverted and the lower sixth bracket 6 upright. Then, the eight ends of the four connecting rods 10 are respectively inserted into the eight grooves 606 of the two sixth brackets 6. In this way, the two linear bearings 7, the four connecting rods 10 and the two sixth brackets 6 can be assembled.
[0056] Then, the sixteen fifth through slots 1001 of the four connecting rods 10 and the sixteen seventh through holes 607 of the two sixth brackets 6 are aligned, and then the sixteen fifteenth protrusions 802 of the four seventh brackets 8 are successively inserted into the sixteen seventh through holes 607 of the two sixth brackets 6 and the sixteen fifth through slots 1001 of the four connecting rods 10. In this way, the four seventh brackets 8, the two sixth brackets 6 and the four connecting rods 10 can be assembled.
[0057] Then, the four positioning bolts 9 are simultaneously placed upright, and the four sixteenth protrusions 902 of the four upright positioning bolts 9 are screwed into the four fourth screw holes 605 of the upright sixth bracket 6. Then, the other four positioning bolts 9 are simultaneously inverted, and the four sixteenth protrusions 902 of the four inverted positioning bolts 9 are screwed into the four fourth screw holes 605 of the inverted sixth bracket 6. In this way, the eight positioning bolts 9 and the two sixth brackets 6 can be assembled.
[0058] Then, a fifth body 501 of the fifth bracket 5 is placed on the lower end face of a sixth body 601 of the upright sixth bracket 6, and the four third screw holes 505 of the fifth bracket 5 and the four sixth through holes 604 of the sixth bracket 6 are aligned. Then, four bolts 11 are passed through the four sixth through holes 604 and screwed into the four third screw holes 505. In this way, a fifth bracket 5 and an upright sixth bracket 6 can be assembled.
[0059] Then, the four third bodies 301 of the four third brackets 3 are simultaneously placed on the lower end face of one of the sixth bodies 601 of the upright sixth bracket 6, and the sixteen second screw holes 303 of the four third brackets 3 are aligned with the sixteen fifth through holes 603 of the sixth bracket 6. Then, the sixteen bolts 11 are passed through the sixteen fifth through holes 603 and screwed into the sixteen second screw holes 303. In this way, the four third brackets 3 and the upright sixth bracket 6 can be assembled.
[0060] Then, eight wheels 12 are inserted into the eight fourth through slots 405 of the two fourth brackets 4, and the eight axle holes of the eight wheels 12 are aligned with the sixteen fourth through holes 406 of the two fourth brackets 4. Then, eight axles 13 are installed in the eight sets of aligned through holes. In this way, the two fourth brackets 4 and the eight wheels 12 can be assembled into two fourth bracket vehicles.
[0061] Then, the eight wheels 12 installed on the two fourth brackets 4 are simultaneously placed on the upper end face of a second body 201 of a second bracket 2, and the eight wheels 12 are simultaneously located within the four second through slots 204 of the second bracket 2. In this way, the two fourth bracket vehicles and the second bracket 2 can be assembled.
[0062] Then, a second body 201 of the second bracket 2 is placed on the four lower end faces of the four third bodies 301 of the four third brackets 3, and the sixteen third through holes 206 of the second bracket 2 and the sixteen second screw holes 303 of the four third brackets 3 are aligned. Then, the sixteen bolts 11 are passed through the sixteen third through holes 206 and screwed into the sixteen second screw holes 303. During this period, the two twelfth bosses 504 of the fifth bracket 5 can be simultaneously inserted into the two third through slots 404 of the two fourth brackets 4. In this way, the entire device is assembled and can be put into use.
[0063] The working principle of the ladle-based flat-push alloy addition device provided by this utility model
[0064] Combination Figure 1 and Figure 2As shown, when the two fourth bodies 401 of the two fourth supports 4 are close enough, the alloy can be piled up in the two third through slots 404. The four eighth protrusions 402 arranged in pairs in front and back can form four walls and prevent the alloy from rolling down from the front and back direction; the two twelfth protrusions 504 on the left and right sides can also form two walls and prevent the alloy from rolling down from the left and right direction; the eleventh protrusion 503 in the middle can prevent the alloy from rolling down from the middle position.
[0065] When the two fourth bodies 401 of the two fourth supports 4 are sufficiently far apart, the alloy located within the two third through slots 404 will be blocked by the two twelfth protrusions 504 and will not be able to move left or right accordingly. It can only be stacked up, but it will be blocked by the two tenth protrusions 502 on the left and right and will not be able to be stacked up. During this period, the alloy can only pass through the second through hole 205 of the second support 2 and fall precisely into the ladle. It can also pass through the slag layer covering the surface of the molten steel and enter the molten steel.
[0066] Because the surface of molten steel is covered with a slag layer of a certain thickness, the alloy must have a certain amount of kinetic energy to overcome the resistance and pass through the slag layer smoothly. The kinetic energy of the alloy mainly comes from the conversion of the alloy's gravitational potential energy. The gravitational potential energy of the alloy depends on the alloy's density, volume, gravitational acceleration, and relative drop height. Since the volume and gravitational acceleration of the alloy are usually fixed values, the gravitational potential energy of the alloy mainly depends on the alloy's density and relative drop height.
[0067] When the gravitational potential energy is constant, the relative drop height of the alloy is negatively correlated with the alloy density. For alloys with relatively low density, a relatively high drop height should be selected to obtain a certain high potential energy, thereby obtaining a larger falling kinetic energy, and thus being able to pass through the slag layer and enter the molten steel smoothly. For alloys with relatively high density, a relatively low drop height can be selected to obtain a certain high potential energy, thereby obtaining a larger falling kinetic energy, and thus being able to pass through the slag layer and enter the molten steel smoothly.
[0068] The method of using the ladle-based flat-push alloy addition device provided by this utility model
[0069] Assuming the two fourth support vehicles are initially positioned far apart, firstly, along the four second through slots 204 of the second support 2, the two fourth support vehicles are brought close together so that the eleventh protrusion 503 of the fifth support 5 can be simultaneously placed on the two fourth bodies 401 of the two fourth supports 4; then, along the eight ninth through holes 704 of the two linear bearings 7, the four connecting rods 10 are moved downwards at a constant speed, and then the alloy is stably stacked within the two third through slots 404, and then, along the eight ninth through holes 704 of the two linear bearings 7, the four connecting rods 10 are moved upwards at a constant speed. The connecting rod 10 is then moved horizontally at a constant speed so that the second support 2 is aligned with the ladle. Then, the four connecting rods 10 are moved downward at a constant speed along the eight ninth through holes 704 of the two linear bearings 7 to select a suitable alloy pouring height. Then, the two fourth support vehicles are moved far apart along the four second through slots 204 of the second support 2. During this time, the alloy piled in the two third through slots 404 will be blocked by the two twelfth protrusions 504 and will pass through the second through holes 205 of the second support 2 and the slag layer of the ladle in turn, and enter the molten steel.
[0070] Supplementary Explanation: The ladle-based flat-push alloy adding device provided by this utility model adopts a symmetrical structure design. The device should be designed and manufactured to match the diameter and height of the ladle. The appropriate alloy adding height mainly depends on the alloy's density. Alloys with relatively low density should be added at a relatively high height, while alloys with relatively high density can be added at a relatively low height, in order to obtain a certain high potential energy and thus smoothly penetrate the slag layer and enter the molten steel. The positional relationship of the two fourth support cars being sufficiently close refers to the distance between them. It should be ensured that the eleventh protrusion 503 can be simultaneously set on the upper surfaces of the two fourth bodies 401 of the two fourth supports 4. At this point, the positional relationship between the two fourth support cars is one of sufficient closeness. The positional relationship of the two fourth support cars being sufficiently far apart refers to the distance between them. The distance should be such that the twelfth protrusion 504 on the left can be positioned at the rightmost end of the fourth body 401 on the left, and the twelfth protrusion 504 on the right can be positioned at the leftmost end of the fourth body 401 on the right. That is, both twelfth protrusions 504 can push the alloy out completely from the two third through slots 404. At this time, the positional relationship between the two fourth support vehicles is a sufficiently far apart positional relationship. The front-to-back length of the second through hole 205 should be slightly greater than the front-to-back length of the third through slot 404, and the left-to-right length of the second through hole 205 should be slightly greater than the distance between the two twelfth protrusions 504, so that all the pushed-out alloy can pass smoothly through the second through hole 205. To simplify the operation, when the four wheels 12 installed on the two fourth supports 4 can simultaneously contact the four sixth protrusions 203 of the second support 2, the two fourth support vehicles are in a sufficiently far apart positional relationship.
[0071] As can be seen from the embodiments, the ladle-based flat-push alloy adding device provided by this utility model can achieve the purpose of smoothly adding alloy into the ladle. This utility model device has the characteristics of low manufacturing cost, simple operation and good use effect.
[0072] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features.
Claims
1. A ladle-based pusher-type alloy addition device, characterized by, The ladle-based flat-push alloy feeding device includes: two first supports (1), one second support (2), four third supports (3), two fourth supports (4), one fifth support (5), two sixth supports (6), four seventh supports (8), two linear bearings (7), eight positioning bolts (9), four connecting rods (10), forty-four bolts (11), twelve wheels (12), and twelve axles (13), wherein: The first bracket (1) is composed of two first bodies (101), two first protrusions (102), four second protrusions (103), one third protrusion (104), and four fourth protrusions (105). The first bodies (101), first protrusions (102), third protrusions (104), and fourth protrusions (105) are all symmetrical rectangular parallelepiped structures. The two first bodies (101) are arranged opposite each other, and the two first protrusions (102) are arranged opposite each other and are respectively located on the upper end face of the two first bodies (101). The four second protrusions (103) are divided into two groups and are respectively located on the lower end face of the two first bodies (101). The third protrusion (104) is located between the two first protrusions (102). The four fourth protrusions (105) are arranged in pairs opposite each other and are located on the upper and lower end faces of the third protrusion (104); the vertical cross section of the second protrusion (103) is a symmetrical structure in the shape of an isosceles trapezoid, and a first through groove (106) in the shape of an isosceles trapezoid can be formed between the two second protrusions (103) in each group, and the wheel (12) is inserted in the first through groove (106); a cylindrical first through hole (107) is opened on the left end face of the second protrusion (103), and the axle (13) is inserted in the first through hole (107); a first screw hole (108) is opened in the middle part of the upper or lower end face of the fourth protrusion (105), and the bolt (11) is screwed into the first screw hole (108). The second bracket (2) is composed of a second body (201), eight fifth protrusions (202), and four sixth protrusions (203). The second body (201), the fifth protrusions (202), and the sixth protrusions (203) are all symmetrical cuboid structures. The eight fifth protrusions (202) are divided into four groups and are located on the upper surface of the second body (201). The four sixth protrusions (203) are arranged opposite each other and are located on the upper surface of the second body (201). A cuboid second through groove (203) can be formed between the two fifth protrusions (202) in each group. 04), the second through groove (204) is used to guide the wheel (12); the four sixth protrusions (203) are directly opposite the four second through grooves (204), and the sixth protrusions (203) are used to stop the wheel (12) left and right; a cuboid second through hole (205) is opened in the middle part of the upper end face of the second body (201), and the second through hole (205) is used for alloy injection; the upper end face of the second body (201) is symmetrically provided with four sets of sixteen cylindrical third through holes (206), and the bolts (11) are inserted in the third through holes (206); The third bracket (3) is composed of two third bodies (301) and a seventh protrusion (302). The third body (301) and the seventh protrusion (302) are both symmetrical rectangular structures. The two third bodies (301) are arranged opposite to each other, and the seventh protrusion (302) is located between the two third bodies (301). A second screw hole (303) is provided at each of the four corners of the upper surface of the third body (301), and the bolt (11) is screwed into the second screw hole (303). The fourth support (4) is composed of a fourth body (401), two eighth protrusions (402), and eight ninth protrusions (403). The fourth body (401) and the eighth protrusions (402) are both symmetrical rectangular parallelepiped structures. The two eighth protrusions (402) are arranged opposite each other and are located on the upper surface of the fourth body (401). The eight ninth protrusions (403) are divided into four groups and are located on the lower surface of the fourth body (401). A long strip can be formed between the two eighth protrusions (402). A cubic third through groove (404) is used to store alloys; the vertical cross section of the ninth boss (403) is a symmetrical structure in the shape of an isosceles trapezoid, and a fourth through groove (405) in the shape of an isosceles trapezoid can be formed between the two ninth bosses (403) in each group, and the wheel (12) is inserted through the fourth through groove (405); a cylindrical fourth through hole (406) is opened on the rear end face of the ninth boss (403), and the axle (13) is inserted through the fourth through hole (406); The fifth support (5) is composed of a fifth body (501), three tenth protrusions (502), an eleventh protrusion (503), and two twelfth protrusions (504). The fifth body (501), the tenth protrusions (502), and the eleventh protrusions (503) are all symmetrical rectangular parallelepiped structures. The three tenth protrusions (502) are arranged opposite each other and are located on the lower end face of the fifth body (501). The eleventh protrusion (503) is located on the lower end face of the middle tenth protrusion (502). The two twelfth protrusions (504) are arranged opposite each other and are located on the lower end faces of the two tenth protrusions (502) on the left and right sides, respectively. A [missing information] is provided at each of the four corners of the lower end face of the fifth body (501). A third screw hole (505) is provided, and the bolt (11) is screwed into the third screw hole (505); the vertical cross section of the twelfth boss (504) is a symmetrical structure in the shape of an isosceles trapezoid, and the front and rear lengths of the twelfth boss (504) and the eleventh boss (503) should be equal and exactly equal to the front and rear length of the third through groove (404) of the fourth bracket (4), so that the twelfth boss (504) and the eleventh boss (503) can be just inserted into the two third through grooves (404); the front and rear length of the tenth boss (502) should be greater than the front and rear length of the third through groove (404), so that the tenth boss (502) can scrape off the alloy residue on the upper surface of the eighth boss (402) of the fourth bracket (4); The sixth bracket (6) is composed of a sixth body (601) and four thirteenth protrusions (602). Both the sixth body (601) and the thirteenth protrusions (602) are symmetrical rectangular parallelepiped structures. The four thirteenth protrusions (602) are arranged opposite each other in pairs and simultaneously located on the upper surface of the sixth body (601). The upper surface of the sixth body (601) is symmetrically provided with four sets, totaling sixteen, cylindrical fifth through holes (603), and the bolts (11) are inserted into the fifth through holes (603). The upper surface of the sixth body (601) is also symmetrically provided with four cylindrical sixth through holes (604). The bolt (11) is inserted into the sixth through hole (604); the upper end face of the sixth body (601) is also symmetrically provided with four fourth screw holes (605), and the positioning bolt (9) is screwed into the fourth screw holes (605); a cylindrical groove (606) is provided in the middle part of the upper end face of the thirteenth boss (602), and the end of the connecting rod (10) is inserted into the groove (606); two cylindrical seventh through holes (607) are symmetrically provided on the left end face of the thirteenth boss (602), and the fifteenth boss (802) of the seventh bracket (8) is inserted into the seventh through hole (607); The seventh bracket (8) is composed of an eighth body (801) and four fifteenth protrusions (802). The eighth body (801) is a rectangular parallelepiped symmetrical structure. The four fifteenth protrusions (802) are arranged opposite each other and are located on the right end face of the eighth body (801). The fifteenth protrusion (802) is a cylindrical symmetrical structure used to pass through the seventh through hole (607) of the sixth bracket (6) and the fifth through slot (1001) of the connecting rod (10).
2. The ladle-based flat push alloy addition device of claim 1, wherein, The linear bearing (7) is composed of a seventh body (701) and four fourteenth bosses (702). The seventh body (701) is a symmetrical rectangular parallelepiped structure. The four fourteenth bosses (702) are arranged opposite each other and are located on the upper surface of the seventh body (701). A cylindrical eighth through hole (703) is opened at each of the four corners of the upper surface of the seventh body (701). The bolt (11) is inserted through the eighth through hole (703). The fourteenth boss (702) is a symmetrical cylindrical structure. A cylindrical ninth through hole (704) is opened at the axial part of the fourteenth boss (702). The middle part of the connecting rod (10) is inserted through the ninth through hole (704). The ninth through hole (704) also penetrates the seventh body (701). A cage, ball bearings and retaining ring are also provided inside the fourteenth boss (702).
3. The ladle-based flat push alloy addition device of claim 1, wherein, The positioning bolt (9) is composed of a coaxial ninth body (901) and a sixteenth boss (902). The ninth body (901) and the sixteenth boss (902) are both cylindrical symmetrical structures. The sixteenth boss (902) is located on the lower end face of the ninth body (901). The side of the sixteenth boss (902) is threaded for screwing into the fourth screw hole (605) of the sixth bracket (6). The diameter of the ninth body (901) should be larger than the diameter of the sixteenth boss (902).
4. The ladle-based flat-push alloy adding device according to claim 1, characterized in that, The connecting rod (10) has a cylindrical symmetrical structure. The middle part of the connecting rod (10) passes through the ninth through hole (704) of the linear bearing (7), and the two ends of the connecting rod (10) pass through the groove (606) of the sixth bracket (6). The two ends of the connecting rod (10) are respectively provided with two opposing semi-cylindrical fifth through grooves (1001), and the fifteenth boss (802) of the seventh bracket (8) passes through the fifth through groove (1001).