A wire rope positioning automatic palletizing device

Abstract

This utility model provides a wire rope positioning automatic palletizing device, belonging to the technical field of palletizing equipment. It includes a bottom support, a vertical frame fixedly connected to the top of the bottom support, a top frame fixedly connected to the top of the vertical frame, and steel coil winding / unwinding devices fixedly connected to the four corners of the top frame; a lubrication assembly, including a steel rope fixedly connected to the steel coil winding / unwinding devices, a lifting controller mounted on the outside of the steel rope, a disc fixedly connected to the outside of the lifting controller, an oil storage tank fixedly connected to the top of the disc, and an oil outlet pipe fixedly connected inside the oil outlet pipe. This design achieves automatic delivery, uniform application, and recycling of lubricating oil, avoiding lubricating oil waste, reducing manual maintenance costs, effectively reducing surface wear and internal metal fatigue accumulation of the steel rope, extending the service life of the steel rope, and ensuring the stability of the equipment during high-intensity continuous operation.

Description

Technical Field

[0001] This utility model relates to the field of palletizing equipment technology, and in particular to a wire rope positioning automatic palletizing device. Background Technology

[0002] The steel rope positioning automatic palletizing device is a widely used automated equipment in the tobacco industry, especially in the palletizing of finished cigarette boxes, auxiliary material trays, or filter rod boxes in the cigarette making workshop and cigarette packing workshop. The device uses a motor-driven steel rope transmission system to drive a robotic arm or lifting frame to achieve efficient gripping, lifting, and translation of cigarette boxes / material boxes, as well as precise stacking on cigarette pallets or conveyor lines.

[0003] However, in the high-intensity and continuous operating environment of tobacco production, the steel ropes inevitably suffer from severe surface wear and internal metal fatigue due to the micro-friction between the steel ropes and the sliding friction with the pulley blocks and drums during long-term reciprocating motion. Traditional manual lubrication methods require periodic disassembly of equipment or manual climbing to high places to apply grease, which is not only inefficient but also poses safety risks for working at heights.

[0004] Therefore, this utility model provides a wire rope positioning automatic palletizing device. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a wire rope positioning automatic palletizing device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a wire rope positioning automatic stacking device, comprising a bottom support, a vertical frame fixedly connected to the top of the bottom support, a top frame fixedly connected to the top of the vertical frame, and a steel coil winding and unwinding device fixedly connected to each of the four corners of the top frame.

[0007] The lubrication assembly includes a steel rope fixedly connected to a steel coil winding and unwinding device, a lifting controller installed on the outside of the steel rope, a disc fixedly connected to the outside of the lifting controller, an oil storage tank fixedly connected to the top of the disc, an oil outlet pipe fixedly connected inside the oil outlet pipe, and a lubricating sponge fixedly connected to the end of the oil outlet pipe away from the oil storage tank.

[0008] In a preferred embodiment, a recovery assembly is also included, the recovery assembly comprising a first delivery pump fixedly connected to the top of the oil storage tank, the output end of the first delivery pump being fixedly connected to the inside of the oil storage tank.

[0009] In a preferred embodiment, the input end of the first delivery pump is fixedly connected to a return oil pipe, and the end of the return oil pipe away from the first delivery pump is fixedly connected to a tail recovery sponge.

[0010] In a preferred embodiment, both the lubricating sponge and the tail recovery sponge are fixedly connected to the outer side of the mounting block, and the inner side of the mounting block is slidably connected to the steel rope.

[0011] In a preferred embodiment, a side net is fixedly connected inside the vertical frame, and a gripper is fixedly connected to the bottom of the lifting controller.

[0012] In a preferred embodiment, a second delivery pump is installed at the top of the oil storage tank. The input end of the second delivery pump is fixedly connected to the inside of the oil storage tank, and the output end of the second delivery pump is fixedly connected to the oil outlet pipe.

[0013] In a preferred embodiment, an oil drain pipe is fixedly connected to the top of the oil storage tank.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] This invention utilizes the linkage between the oil storage tank and the second delivery pump to drive the oil outlet pipe to deliver lubricating oil to the lubricating sponge. As the steel rope reciprocates, the lubricating sponge, under friction, evenly coats the lubricating oil onto the surface of the steel rope. Simultaneously, the tail end recovery sponge absorbs excess lubricating oil, which is then returned to the oil storage tank via a recovery system consisting of the first delivery pump and the return oil pipe. The drain pipe can be used for cleaning and maintenance. This design achieves automatic delivery, even coating, and recycling of lubricating oil, avoiding waste, reducing manual maintenance costs, effectively reducing surface wear and internal metal fatigue accumulation on the steel rope, extending its service life, and ensuring the stability of the equipment during high-intensity continuous operation. Attached Figure Description

[0016] Figure 1 A perspective view of a wire rope positioning automatic palletizing device provided for this utility model;

[0017] Figure 2 A schematic diagram of the side mesh structure of a wire rope positioning automatic palletizing device provided by this utility model;

[0018] Figure 3 A schematic diagram of the lubrication component structure of a wire rope positioning automatic palletizing device provided by this utility model;

[0019] Figure 4 A schematic diagram of the recycling component structure of a wire rope positioning automatic palletizing device provided by this utility model;

[0020] Figure 5 for Figure 1 Enlarged view of point A in the image.

[0021] Legend:

[0022] 1. Bottom support; 2. Side netting; 3. Vertical frame; 4. Top frame; 5. Steel coil winding and unwinding device;

[0023] 6. Lubrication components; 61. Steel rope; 62. Lifting controller; 63. Disc; 64. Oil reservoir; 65. Oil outlet pipe; 66. Lubricating sponge;

[0024] 7. Recycling component; 71. First transfer pump; 72. Oil return pipe; 73. Tail-end recycling sponge; 74. Mounting block; 75. Oil drain pipe;

[0025] 8. Second delivery pump; 9. Handle. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figure 1 , Figure 2 and Figure 5 As shown, this embodiment provides a technical solution: a wire rope positioning automatic palletizing device, including a bottom support 1, a vertical frame 3 fixedly connected to the top of the bottom support 1, a top frame 4 fixedly connected to the top of the vertical frame 3, and a steel coil winding and unwinding device 5 fixedly connected to each of the four corners of the top frame 4.

[0028] The bottom support 1 serves as the basic support structure for the entire device, bearing the weight of the device and providing a stable base. It evenly distributes the weight of the device, preventing tilting or swaying during operation and improving the accuracy and efficiency of palletizing. The vertical frame 3 connects the bottom support 1 and the top frame 4, providing support and force transmission, enhancing the overall structural strength of the device, enabling it to withstand greater loads, and improving its service life and reliability. The top frame 4 houses the steel coil winding and unwinding device 5, providing support and fixing points for the winding and unwinding of the steel rope 61. Simultaneously, as the top frame of the device, it provides a stable installation foundation for the steel rope 61 winding and unwinding device, ensuring that the winding and unwinding of the steel rope 61 can be carried out accurately and stably, improving the operational stability and palletizing quality of the device. The steel coil winding and unwinding device 5 winds and unwinds the steel rope 61, controlling the lifting and lowering movement of the gripper 9 to achieve the grabbing and stacking operation of materials. Through the winding and unwinding of the steel rope 61, the position of the gripper 9 can be precisely controlled, realizing automated grabbing and stacking of materials, improving the efficiency and accuracy of palletizing, and reducing the intensity and risk of manual operation.

[0029] like Figure 2 , Figure 3 and Figure 4 As shown, the lubrication assembly 6 includes a steel rope 61 fixedly connected to the steel coil winding and unwinding device 5, a lifting controller 62 installed on the outside of the steel rope 61, a disc 63 fixedly connected to the outside of the lifting controller 62, an oil storage tank 64 fixedly connected to the top of the disc 63, an oil outlet pipe 65 fixedly connected inside the oil outlet pipe 65, a lubricating sponge 66 fixedly connected to the end of the oil outlet pipe 65 away from the oil storage tank 64, a side net 2 fixedly connected inside the vertical frame 3, a gripper 9 fixedly connected to the bottom of the lifting controller 62, a second delivery pump 8 installed at the top of the oil storage tank 64, an input end of the second delivery pump 8 fixedly connected inside the oil storage tank 64, and an output end of the second delivery pump 8 fixedly connected to the oil outlet pipe 65.

[0030] The steel rope 61 serves as a connecting component, linking the lubrication component 6 to the lifting controller 62. Simultaneously, the steel rope 61 pulls the gripper 9 to move up and down, providing a medium for the installation of the lubricating sponge 66 and the tail-end retractable sponge 73. The lifting controller 62 controls the lifting action of the gripper 9, adjusting its height by controlling the extension and retraction of the steel rope 61 to accommodate different stacking heights. The disc 63 serves as a fixed support for the oil tank 64, providing a stable installation foundation and guiding and stabilizing the steel rope 61 during its extension and retraction. The oil tank 64 stores lubricating oil, providing an oil source for the lubrication component 6. A delivery pump pumps the lubricating oil to the oil outlet pipe 65, lubricating components such as the steel rope 61. The oil outlet pipe 65 then delivers the lubricating oil from the oil tank 64... Lubricating oil is delivered to the lubricating sponge 66, allowing the lubricating oil to be evenly applied to the surface of the steel rope 61. The lubricating sponge 66 absorbs the lubricating oil and, under the friction of the steel rope 61, evenly applies the lubricating oil to the surface of the steel rope 61, thus playing a role in lubrication and friction reduction. The side net 2 is installed inside the vertical frame 3 to protect and limit the movement range of the internal components of the device, preventing collisions or derailment of the components during operation. It also plays a certain role in isolation and aesthetics. The gripper 9 grabs and stacks materials. The opening, closing, and lifting actions of the gripper 9 are realized through the control of the lifting controller, completing the material handling and stacking operations. The second conveying pump 8 delivers the lubricating oil in the oil storage tank 64 to the oil outlet pipe 65, providing power support for the lubrication component 6 and ensuring that the lubricating oil can smoothly reach the lubrication part.

[0031] like Figure 2 , Figure 3 and Figure 4As shown, it also includes a recovery component 7, which includes a first delivery pump 71 fixedly connected to the top of the oil storage tank 64. The output end of the first delivery pump 71 is fixedly connected to the inside of the oil storage tank 64. The input end of the first delivery pump 71 is fixedly connected to a return oil pipe 72. The end of the return oil pipe 72 away from the first delivery pump 71 is fixedly connected to a tail recovery sponge 73. The outer sides of the lubricating sponge 66 and the tail recovery sponge 73 are both fixedly connected to mounting blocks 74. The inside of the mounting blocks 74 is slidably connected to the steel rope 61. The top of the oil storage tank 64 is fixedly connected to an oil drain pipe 75.

[0032] The first delivery pump 71 transports the recovered lubricating oil back to the oil storage tank 64, realizing the recycling of lubricating oil and reducing lubricating oil waste. The return pipe 72 transports the lubricating oil absorbed by the tail recovery sponge 73 back to the delivery pump, serving as a channel for lubricating oil recovery and connecting the recovery sponge and the delivery pump. The tail recovery sponge 73 absorbs excess lubricating oil on the surface of the steel rope 61 and transports the lubricating oil back to the delivery pump through the return pipe 72, thus playing the role of recovering lubricating oil. The mounting block 74 fixes the lubricating sponge 66 and the tail recovery sponge 73, and allows them to slide on the steel rope 61, ensuring close contact and stable movement between the sponge and the steel rope 61. The drain pipe 75 is used to drain the lubricating oil in the oil storage tank 64, facilitating the cleaning and maintenance of the oil storage tank 64, and also allowing for easy discharge of old oil when the lubricating oil needs to be replaced.

[0033] Working principle:

[0034] like Figure 1 - Figure 5 As shown:

[0035] In use: First, the steel rope 61 is fixedly connected to the steel coil winding and unwinding device 5. A lifting controller 62 is installed on the outside of the steel rope 61. A disc 63 is fixedly connected to the outside of the lifting controller 62. An oil storage tank 64 is fixedly connected to the top of the disc 63. The oil storage tank 64 stores lubricating oil to provide an oil source for the lubrication assembly 6. A second delivery pump 8 is installed at the top of the oil storage tank 64. The input end of the second delivery pump 8 is fixedly connected to the inside of the oil storage tank 64, and the output end is fixedly connected to the oil outlet pipe 65. The oil outlet pipe 65 delivers the lubricating oil in the oil storage tank 64 to the lubricating sponge 66. The lubricating sponge 66 absorbs the lubricating oil and, under the friction of the steel rope 61, evenly spreads the lubricating oil on the surface of the lubricating sponge 66. The surface of the steel rope 61 serves to lubricate and reduce friction. Secondly, the tail recovery sponge 73 absorbs excess lubricating oil from the surface of the steel rope 61. One end of the oil return pipe 72 is fixedly connected to the tail recovery sponge 73, and the other end is fixedly connected to the input end of the first delivery pump 71. The output end of the first delivery pump 71 is fixedly connected to the inside of the oil storage tank 64. The lubricating oil absorbed by the tail recovery sponge 73 can be transported back to the delivery pump through the oil return pipe 72, and then the first delivery pump 71 transports the recovered lubricating oil back to the oil storage tank 64. The drain pipe 75 is used to drain the lubricating oil in the oil storage tank 64, which facilitates the cleaning and maintenance of the oil storage tank 64. At the same time, it can easily drain the old oil when the lubricating oil needs to be replaced.

[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A wire rope positioning automatic palletizing device, characterized in that, Includes a bottom support (1), the top of which is fixedly connected to a vertical frame (3), the top of which is fixedly connected to a top frame (4), and the four corners of the top frame (4) are fixedly connected to a steel coil winding and unwinding device (5); The lubrication assembly (6) includes a steel rope (61) fixedly connected to the steel coil winding and unwinding device (5), a lifting controller (62) is installed on the outside of the steel rope (61), a disc (63) is fixedly connected to the outside of the lifting controller (62), an oil storage tank (64) is fixedly connected to the top of the disc (63), an oil outlet pipe (65) is fixedly connected inside the oil outlet pipe (65), and a lubricating sponge (66) is fixedly connected to the end of the oil outlet pipe (65) away from the oil storage tank (64).

2. The wire rope positioning automatic palletizing device according to claim 1, characterized in that: It also includes a recovery component (7), which includes a first delivery pump (71) fixedly connected to the top of the oil storage tank (64), and the output end of the first delivery pump (71) is fixedly connected to the inside of the oil storage tank (64).

3. The wire rope positioning automatic palletizing device according to claim 2, characterized in that: The input end of the first delivery pump (71) is fixedly connected to a return oil pipe (72), and the end of the return oil pipe (72) away from the first delivery pump (71) is fixedly connected to a tail recovery sponge (73).

4. The wire rope positioning automatic palletizing device according to claim 3, characterized in that: The lubricating sponge (66) and the tail recovery sponge (73) are both fixedly connected to the outer side of the mounting block (74), and the inside of the mounting block (74) is slidably connected to the steel rope (61).

5. The automatic palletizing device with wire rope positioning according to claim 1, characterized in that: The vertical frame (3) is fixedly connected to a side net (2), and the bottom end of the lifting controller (62) is fixedly connected to a gripper (9).

6. The automatic palletizing device with wire rope positioning according to claim 1, characterized in that: A second delivery pump (8) is installed at the top of the oil storage tank (64). The input end of the second delivery pump (8) is fixedly connected to the inside of the oil storage tank (64), and the output end of the second delivery pump (8) is fixedly connected to the oil outlet pipe (65).

7. The wire rope positioning automatic palletizing device according to claim 1, characterized in that: An oil drain pipe (75) is fixedly connected to the top of the oil storage tank (64).

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