A high-efficiency cleaning flat-width washing machine

By introducing a filter screen and circulation system into the flat-width washing machine, the problem of dirt accumulation in the cleaning solution is solved, achieving efficient filtration and recycling of the cleaning solution, thus improving the fabric cleaning efficiency and the cleaning effect of the filter screen.

CN224451126UActive Publication Date: 2026-07-03ZHUJI CHAOCHENG DYEING & FINISHING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHUJI CHAOCHENG DYEING & FINISHING CO LTD
Filing Date
2025-08-02
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

The cleaning solution in existing flat-width washing machines tends to accumulate dirt after long-term use, leading to a decrease in cleaning efficiency. The dirt may re-adhere to the fabric, affecting the cleaning effect.

Method used

The system uses a filter screen and circulation system to filter and recycle the cleaning fluid, and backwashes the filter screen through a flushing component. Combined with a vacuum cleaner, the system removes dirt from the filter screen, reducing dirt accumulation.

Benefits of technology

It improves the filtration effect and recycling rate of the cleaning solution, reduces the adhesion of dirt on the fabric, and enhances the fabric cleaning efficiency and the service life of the filter screen.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This application relates to a high-efficiency flat-width washing machine, comprising: a machine body, a feed roller, a discharge roller, and a cleaning liquid tank disposed on the machine body. The feed roller and the discharge roller are rotatably connected to the top of the machine body. A washing tank is disposed on the side wall of the cleaning liquid tank. A filter screen is disposed inside the washing tank. The cleaning liquid tank is connected to a first circulation component, which is connected to a connecting pipe. One end of the connecting pipe, which is connected to the washing tank, is located above the filter screen. The washing tank is provided with a second circulation component, which is connected to the cleaning liquid tank. The washing tank is also provided with a rinsing component for cleaning the filter screen. This application has the following effect: reducing the adhesion of dirt to the fabric during the washing process, thereby increasing the washing efficiency of the fabric.
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Description

Technical Field

[0001] This application relates to the field of flat-width washing machines, and more particularly to a flat-width washing machine for high-efficiency cleaning. Background Technology

[0002] A flat-width washing machine is a specialized piece of equipment in the textile printing and dyeing industry, primarily used for washing, rinsing, desizing, stain removal, and chemical residue removal of fabrics in a flat-width state. Its core feature is maintaining the fabric in a flat, wrinkle-free state during washing, avoiding damage or uneven dyeing caused by folding or compression. It is particularly suitable for lightweight, easily wrinkled, or high-precision printed fabrics. The flat-width washing machine is of great significance to the textile printing and dyeing industry, not only improving production efficiency and product quality but also promoting the industry's green and intelligent development.

[0003] The existing flat-width washing machine is mainly composed of a machine body, a conveyor roller, a cleaning water tank, and a discharge roller. The conveyor roller and the discharge roller are connected to the machine body and are driven to rotate by a motor. The conveyor roller is mainly used to convey the fabric, and the discharge roller is mainly used to discharge the fabric. The fabric is conveyed into the cleaning water tank through the conveyor roller. The cleaning liquid in the cleaning water tank is used to clean the fabric. After the fabric is cleaned, the rotation of the discharge roller transports the fabric to the outside, thus realizing the cleaning of the fabric.

[0004] When fabrics are washed in a washing tank, they are mainly cleaned by the cleaning solution. However, after the cleaning solution finishes washing the fabric, some dust and particles will remain in the cleaning solution. If the cleaning solution is used to wash the fabric for a long time, it will cause the dirt in the cleaning solution to accumulate. When the dirt in the cleaning solution accumulates, it is easy for the dirt in the cleaning solution to come into contact with the fabric and re-adhere to the fabric, thus indirectly affecting the efficiency of fabric washing. Utility Model Content

[0005] In order to reduce the adhesion of dirt to fabrics during the washing process and thus increase the washing efficiency of fabrics, this application provides a high-efficiency flat-width washing machine.

[0006] This application provides a high-efficiency cleaning flat-width washing machine, which adopts the following technical solution:

[0007] A high-efficiency flat-width washing machine includes: a machine body, a feed roller, a discharge roller, and a cleaning solution tank disposed on the machine body. The feed roller and the discharge roller are rotatably connected to the top of the machine body.

[0008] The cleaning fluid tank is provided with a water washing tank on its side wall. The water washing tank is provided with a filter screen. The cleaning fluid tank is connected to a first circulation component. The first circulation component is connected to a connecting pipe. The connecting pipe is connected to the water washing tank and is located above the filter screen. The water washing tank is provided with a second circulation component. The second circulation component is connected to the cleaning fluid tank.

[0009] The washing tank is equipped with a rinsing device for cleaning the filter screen.

[0010] By adopting the above technical solution, when the fabric enters the cleaning solution tank, the cleaning solution in the tank is used to clean the fabric. After the cleaning solution has been used to clean the fabric for a long time, the first circulation component draws the cleaning solution from the tank and sends it to the filter screen. The filter screen filters the cleaning solution, and then the second circulation component draws the cleaning solution from the washing tank and sends it back to the cleaning solution tank. This achieves the filtration and recycling of the cleaning solution, which not only improves the cleaning effect of the cleaning solution but also increases the recycling effect, greatly reducing the waste of the cleaning solution. After the cleaning solution is cleaned, the rinsing component rinses the filter screen, which greatly reduces the possibility of the filter screen becoming clogged.

[0011] Preferably, the rinsing component includes: a transfer pipe, a third circulation component, and a nozzle. The transfer pipe is disposed inside the water washing tank. The liquid inlet of the nozzle is connected to the transfer pipe. The water outlet of the nozzle faces the filter screen. The third circulation component is connected to the water washing tank and is used to transfer cleaning fluid into the transfer pipe.

[0012] By adopting the above technical solution, when dirt clogs the filter screen, the third circulation component draws the cleaning fluid from the washing tank into the transfer pipe. The transfer pipe is used as a transfer point for the cleaning fluid and is then transported to the nozzle, allowing the nozzle to rinse the filter screen, thereby reducing the likelihood of filter screen clogging.

[0013] Preferably, a movable seat is provided inside the washing tank, the movable seat is located above the filter screen, and the movable seat slides along the length of the filter screen. The bottom surface of the movable seat is vertically connected to a cleaning cover with an opening at the bottom. A vacuum cleaner is provided on the side wall of the washing tank, and the vacuum cleaner is connected to the opening.

[0014] By adopting the above technical solution, when dirt appears on the filter screen, the cleaning cover is moved closer to the filter screen. The start of the vacuum cleaner and the movement of the moving base drive the cleaning cover to move. During this process, the dirt enters the vacuum cleaner through the opening, thereby cleaning the filter screen and reducing the accumulation of dirt on the filter screen.

[0015] Preferably, a cylinder is fixedly connected to the side wall of the washing tank, the output shaft of the cylinder is fixedly connected to the movable seat, a support rod is fixedly connected inside the washing tank, and the movable seat is slidably connected to the support rod.

[0016] By adopting the above technical solution, a support rod is fixedly connected to the washing tank. The support rod is slidably connected to the movable seat to support the movable seat, thereby further improving the support effect of the movable seat.

[0017] Preferably, two pressure sensors are fixedly connected inside the washing tank, the movable seat is located between the two pressure sensors, a control panel is fixedly connected to the washing tank, the control panel is electrically connected to the pressure sensors, and the control panel is electrically connected to the cylinder.

[0018] By adopting the above technical solution, during the movement of the movable seat, the movable seat comes into contact with the pressure sensor, and after the pressure sensor senses the pressure, it transmits a signal to the control panel. The control panel then transmits a signal to cylinder one, causing cylinder one to stop running, thereby achieving the limitation of the movable seat position and further improving the limiting effect of the movable seat position.

[0019] Preferably, the transfer pipe includes a first circulation pipe and a second circulation pipe, the first circulation pipe is connected to the second circulation pipe, the side wall of the second circulation pipe is rotatably connected to the inner wall of the first circulation pipe, and the second circulation pipe is connected to the water inlet of the nozzle.

[0020] By adopting the above technical solution, the rotation of the second circulation pipe causes the nozzle to rotate in conjunction with the second circulation pipe, so that the nozzle washes and cleans the filter screen during the rotation process, thereby increasing the washing area of ​​the filter screen by the nozzle.

[0021] Preferably, a sealing block is fixedly connected to one end of the second circulation pipe, and the sealing block is rotatably connected to the first circulation pipe.

[0022] By adopting the above technical solution, the sealing block 1 is rotatably connected to the circulation pipe 1 to seal the space between the circulation pipe 1 and the circulation pipe 2, thereby further improving the sealing effect between the circulation pipe 1 and the circulation pipe 2.

[0023] Preferably, the first circulation pipe has a positioning groove, and a sealing ring is fixedly connected to the sealing block. The sealing ring is inserted into and rotatably connected to the first circulation pipe through the positioning groove.

[0024] By adopting the above technical solution, the sealing ring enters the positioning groove, thereby achieving the positioning of the sealing block and further improving the positioning effect of the sealing block.

[0025] In summary, this application includes at least one of the following beneficial technical effects:

[0026] 1. During the long-term cleaning process of the fabric, the cleaning solution is transferred to the washing tank through the first circulation component and the connecting pipe. The cleaning solution in the washing tank is filtered by the filter screen. Once the cleaning solution is filtered, the second circulation component is activated, and the cleaning solution is transferred into the washing tank, thereby achieving the recycling of the cleaning solution. By filtering and cleaning the cleaning solution, the residue of dirt in the cleaning solution can be reduced, which greatly reduces the possibility of dirt in the cleaning solution adhering to the fabric. This reduces the need for subsequent cleaning of the fabric due to dirt adhering to the fabric, and indirectly improves the efficiency of fabric cleaning.

[0027] 2. The cleaning fluid is transferred through the third circulation component in the water washing tank to the first and second circulation pipes via pipelines. The second circulation pipe then delivers the cleaning fluid into the nozzle, thereby achieving backwashing of the filter screen by the nozzle. This reduces the amount of dirt clogging the filter screen and further improves the filtration effect of the filter screen.

[0028] 3. When cleaning the filter screen, start the vacuum cleaner and use the lifting and lowering of the cleaning hood to bring it close to the top surface of the filter screen. Then, use the moving base to move the cleaning hood so that the vacuum cleaner can clean the top surface of the filter screen while it is moving, thereby reducing the accumulation of dirt on the top surface of the filter screen. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency cleaning flat-width washing machine according to an embodiment of this application.

[0030] Figure 2 This is a schematic diagram of the location of a circulation component in a high-efficiency cleaning flat-width washing machine according to an embodiment of this application.

[0031] Figure 3 This is a cross-sectional view of the washing tank of a high-efficiency cleaning flat-web washing machine according to an embodiment of this application, which is a schematic diagram to show the internal structure of the washing tank.

[0032] Figure 4 This is a cross-sectional schematic diagram of the first circulation pipe and the second circulation pipe in a high-efficiency cleaning flat-width washing machine according to an embodiment of this application.

[0033] Explanation of reference numerals in the attached figures:

[0034] 1. Feed roller; 2. Discharge roller; 3. Machine body; 4. Cleaning fluid tank; 5. Washing tank; 6. Filter screen; 7. Connecting pipe one; 8. First circulation component; 9. Second circulation component; 10. Flushing component; 11. First circulation pipe; 12. Second circulation pipe; 13. Nozzle; 14. Third circulation component; 15. Moving base; 16. Cleaning cover; 17. Vacuum cleaner; 18. Cylinder one; 19. Support rod; 20. Transfer pipe; 23. Pressure sensor; 24. Control panel; 25. Sealing block; 26. Sealing ring; 27. Opening; 28. Positioning groove. Detailed Implementation

[0035] The present application will be further described in detail below with reference to all the accompanying drawings.

[0036] This application discloses a high-efficiency flat-width washing machine, referring to... Figure 1 , reference Figure 2 With reference Figure 3 The high-efficiency flat-width washing machine includes a machine body 3, a cleaning liquid tank 4, a filter screen 6, a washing tank 5, and a rinsing component 10. The cleaning liquid tank 4 is fixedly connected to the machine body 3 and is used to clean the fabric. The washing tank 5 is connected to the cleaning liquid tank 4. The filter screen 6 is fixedly connected inside the washing tank 5. The cleaning liquid in the cleaning liquid tank 4 enters the washing tank 5 and is filtered by the filter screen 6 before returning to the cleaning liquid tank 4. This reduces impurities in the cleaning liquid in the cleaning liquid tank 4, thereby increasing the cleaning efficiency of the fabric and reducing the amount of impurities in the cleaning liquid adhering to the fabric.

[0037] Reference Figure 1 With reference Figure 2 The flat-width washing machine includes a feed roller 1, a discharge roller 2, a machine body 3, and a cleaning liquid tank 4. Both the feed roller 1 and the discharge roller 2 are provided in pairs. The two feed rollers 1 are driven by a motor and rotatably connected to the machine body 3. The motor driving the feed rollers 1 is fixedly connected to the machine body 3, and the motor output shaft is fixedly connected to the feed roller 1, so that the feed roller 1 drives the fabric to move when it rotates. The discharge roller 2 is driven in the same way as the feed roller 1, also driven by a motor. The discharge roller 2 is used to discharge the fabric. When the fabric is conveyed by the feed roller 1, it enters the cleaning liquid tank 4, where the cleaning liquid is used to clean the fabric, thus achieving the desired fabric treatment.

[0038] Reference Figure 1 With reference Figure 3The first circulation component 8 is installed inside the cleaning liquid tank 4. The first circulation component 8 uses a first pump, which is connected to the top of the washing tank 5 through a connecting pipe 7. It is used to transfer the cleaning liquid from the cleaning liquid tank 4 into the washing tank 5. The second circulation component 9 is located inside the washing tank 5 and is connected to the cleaning liquid tank 4 through a pipe. The second circulation component 9 uses a second pump, which is mainly used to transport water from the washing tank 5 into the cleaning liquid tank 4 to achieve the circulation of the cleaning liquid and reduce the waste of the cleaning liquid.

[0039] Reference Figure 3 With reference Figure 4 The rinsing component 10 includes a transfer pipe 20, a nozzle 13, and a third circulation component 14. The transfer pipe 20 is located inside the washing tank 5, and the third circulation component 14 is also located inside the washing tank 5. The third circulation component 14 uses a third liquid pump. The transfer pipe 20 includes a first circulation pipe 11 and a second circulation pipe 12. The first circulation pipe 11 is fixedly connected inside the washing tank 5, and one end of the first circulation pipe 11 is connected to the third liquid pump via a pipe for transmitting cleaning fluid. The inlet of the nozzle 13 is connected to the second circulation pipe 12, and the outlet of the nozzle 13 is connected to... The filter screen 6 allows the cleaning fluid to rinse it through the nozzle 13, thus reducing clogging. The second circulation pipe 12 is driven to rotate by a motor, which is fixedly connected to the washing tank 5. The motor's output shaft is also fixedly connected to the second circulation pipe 12, enabling rotation of the second circulation pipe 12. This rotation, in turn, drives the nozzle 13 to rotate, increasing the rinsing range of the cleaning fluid on the filter screen 6. The first circulation pipe 11 and the second circulation pipe 12 are connected by a sealing block 25, which is fixedly connected to one end of the second circulation pipe 12. The sealing block 25 has a hollow center to allow for normal flow of the cleaning fluid. A sealing ring 26 is fixedly connected to one end of the sealing block 25. A positioning groove 28 is provided at one end of the first circulation pipe 11, through which the sealing ring 26 is inserted and rotatably connected. The positioning groove 28 is used to position the sealing block 25.

[0040] Reference Figure 3A movable base 15 is slidably connected above the filter screen 6 in the washing tank 5. The movable base 15 is rectangular and is driven by a cylinder 18, which is fixedly connected to the washing tank 5. The output shaft of the cylinder 18 is connected to one end of the movable base 15, which drives the movable base 15 to move back and forth inside the washing tank 5. Before the movable base 15 moves back and forth, the cleaning cover 16, which is raised and lowered on the bottom surface of the movable base 15, is raised and lowered in advance, opening the opening 27 at the bottom of the movable base 15. Approaching the filter screen 6, a vacuum cleaner 17, mounted on the washing tank 5, is connected to the opening 27 via a flexible hose. The back-and-forth movement of the movable base 15 and the activation of the vacuum cleaner 17 clean the dirt on the filter screen 6, reducing the accumulation of dirt in the filter screen 6. The cleaning cover 16 is driven by a waterproof cylinder fixedly connected to the top of the movable base 15. The output shaft of the waterproof cylinder is fixedly connected to the cleaning cover 16, which enables the cleaning cover 16 to be raised or lowered so that the opening 27 can be closer to or further away from the filter screen 6.

[0041] Reference Figure 3 Two parallel support rods 19 are fixedly connected inside the washing tank 5. The support rods 19 are slidably connected to the movable seat 15 and are mainly used to support the movable seat 15.

[0042] Reference Figure 3 Two pressure sensors 23 are fixedly connected inside the washing tank 5 and arranged opposite each other. The movable seat 15 is located between the two pressure sensors 23. When the pressure sensor 23 contacts the movable seat 15, the pressure sensor 23 receives the pressure and transmits a signal to the control panel 24, which is electrically connected and fixedly connected to the washing tank 5. The control panel 24 transmits a signal to the cylinder 18 electrically connected to the control panel 24, so that the cylinder 18 stops running, thereby achieving the limit of the movable seat 15.

[0043] The implementation principle of a high-efficiency flat-width washing machine according to an embodiment of this application is as follows: The fabric is fed into the cleaning liquid tank 4 by the rotation of the feed roller 1. The cleaning liquid in the tank 4 cleans the fabric. After cleaning, the fabric is transferred to the outside by the rotation of the discharge roller 2, thus achieving the processing of the fabric. During long-term cleaning and processing, dirt accumulates in the cleaning liquid. At this time, the first circulation component 8 is activated, transferring the cleaning liquid to the washing tank 5. The cleaning liquid is filtered by the filter screen 6 in the washing tank 5, and then... The second circulation component 9 transfers the cleaning fluid back into the cleaning fluid tank 4 to filter and clean the cleaning fluid, reducing the amount of impurities in the cleaning fluid adhering to the fabric. When the filter screen 6 becomes clogged, the flushing component 10 can backflush the filter screen 6 to reduce clogging. Correspondingly, when dirt accumulates on the filter screen 6, the lifting and lowering of the cleaning cover 16 brings the opening 27 closer to the filter screen 6, and the movement of the movable seat 15 and the start of the vacuum cleaner 17 clean the dirt on the filter screen 6, reducing the accumulation of dirt on the filter screen 6.

[0044] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A high efficiency cleaning open-width washing machine comprising: The machine body (3), the feed roller (1), the discharge roller (2), and the cleaning liquid tank (4) disposed on the machine body (3), wherein the feed roller (1) and the discharge roller (2) are rotatably connected to the top of the machine body (3), characterized in that, The cleaning liquid tank (4) is provided with a washing tank (5) on its side wall. A filter screen (6) is provided inside the washing tank (5). The cleaning liquid tank (4) is connected to a first circulation component (8). The first circulation component (8) is connected to a connecting pipe (7). The connecting pipe (7) is connected to the washing tank (5), and one end of the connecting pipe is located above the filter screen (6). The washing tank (5) is provided with a second circulation component (9), which is connected to the cleaning liquid tank (4). The washing tank (5) is equipped with a rinsing device (10) for cleaning the filter screen (6).

2. A high efficiency open-width washing machine according to claim 1, characterized in that: The rinsing component (10) includes: a transfer pipe (20), a third circulation component (14), and a nozzle (13). The transfer pipe (20) is located inside the water washing tank (5). The inlet of the nozzle (13) is connected to the transfer pipe (20). The outlet of the nozzle (13) faces the filter screen (6). The third circulation component (14) is connected to the water washing tank (5) and is used to transfer cleaning fluid into the transfer pipe (20).

3. A high efficiency open-width washing machine according to claim 2, characterized in that: The washing tank (5) is provided with a movable seat (15), which is located above the filter screen (6) and slides along the length of the filter screen (6). The bottom surface of the movable seat (15) is vertically connected to a cleaning cover (16) with an opening (27) at the bottom. A vacuum cleaner (17) is provided on the side wall of the washing tank (5), and the vacuum cleaner (17) is connected to the opening (27).

4. A high efficiency open-width washing machine according to claim 3, characterized in that: A cylinder (18) is fixedly connected to the side wall of the washing tank (5). The output shaft of the cylinder (18) is fixedly connected to the movable seat (15). A support rod (19) is fixedly connected inside the washing tank (5). The movable seat (15) is slidably connected to the support rod (19).

5. A high efficiency open-width washing machine according to claim 4, characterized in that: Two pressure sensors (23) are fixedly connected inside the washing tank (5). The movable seat (15) is located between the two pressure sensors (23). A control panel (24) is fixedly connected to the washing tank (5). The control panel (24) is electrically connected to the pressure sensors (23) and to the cylinder (18).

6. A high efficiency open-width washing machine according to claim 4, characterized in that: The transfer pipe (20) includes a first circulation pipe (11) and a second circulation pipe (12). The first circulation pipe (11) is connected to the second circulation pipe (12), the second circulation pipe (12) is rotatably connected to the first circulation pipe (11), and the second circulation pipe (12) is connected to the water inlet of the nozzle (13).

7. A high efficiency open-width washing machine according to claim 6, characterized in that: A sealing block (25) is fixedly connected to one end of the second circulation pipe (12), and the sealing block (25) is rotatably connected to the first circulation pipe (11).

8. A high efficiency open-width washing machine according to claim 7, characterized in that: The first circulating pipe (11) is provided with a positioning groove (28), the sealing block (25) is fixedly connected with a sealing ring (26), and the sealing ring (26) is inserted and rotationally connected with the first circulating pipe (11) through the positioning groove (28).