An LED bead structure with bend-resistant leads

By introducing conductive plates, conductive rods, and reinforcing steel rods into the LED beads, and using limiting blocks and solder for fixing connections, the problem of pin bending was solved, and a more stable installation process was achieved.

CN224460460UActive Publication Date: 2026-07-03SHENZHEN ZDM OPTO-ELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN ZDM OPTO-ELECTRONICS CO LTD
Filing Date
2025-07-08
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

During installation, misalignment of pins in traditional LED beads can cause bending, affecting the ease of installation.

Method used

A structure consisting of a conductive plate, a conductive rod, a reinforcing steel rod, and a solder block was designed. By using a limiting block and a solder block for fixed connection, the conductive rod is prevented from bending during installation, thus ensuring stability.

Benefits of technology

This effectively prevents the conductive rod from bending during installation, improving the stability and ease of installation for LED beads.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224460460U_ABST
Patent Text Reader

Abstract

This utility model relates to the field of LED lamp bead technology, and in particular to an LED lamp bead structure with anti-bending leads, including a lamp bead body and a solder body. A lamp bead holder is fixedly connected to the bottom of the lamp bead body, and a conductive plate is fixedly connected inside the lamp bead holder. The top of the conductive plate is fixedly connected to the lamp bead body, and a first solder block is fixedly connected to the bottom of the conductive plate. A conductive rod is fixedly connected inside the first solder block, and a reinforcing steel rod is fixedly connected inside the conductive rod. A lower limit block is fixedly connected to the top of the reinforcing steel rod. In this utility model, through the conductive plate, conductive rod, reinforcing steel rod, first solder block, second solder block, solder bottom block, fixing hole, first solder horizontal plate, second solder horizontal plate, third solder block, lower limit block, connecting plate, upper limit block, mounting groove, and positioning groove, the conductive rod can be reinforced and supported by the reinforcing steel rod, preventing the conductive rod from bending and deforming during installation.
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Description

Technical Field

[0001] This utility model relates to the field of LED lamp bead technology, specifically to an LED lamp bead structure with anti-bend pins. Background Technology

[0002] LED beads, also known as light-emitting diodes or simply LEDs, are a common light-emitting device that releases light by recombination of electrons and holes. They are widely used in the lighting field. LEDs can efficiently convert electrical energy into light energy and have a wide range of applications in modern society, such as lighting, flat panel displays, and medical devices.

[0003] Traditionally, LED beads are installed by directly inserting the pins at the bottom of the LED bead into the control board, and then fixing the pins to the control board with conductive solder. If the pins are not aligned with the socket during installation, the pins may be bent, making installation inconvenient. Therefore, to address this problem, an LED bead structure with anti-bending pins is proposed. Utility Model Content

[0004] The purpose of this invention is to provide an LED bead structure with anti-bending pins to solve the problem that the LED bead pins bend due to misalignment of the pins with the socket, making it inconvenient to install the LED bead.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An LED bead structure with anti-bend pins includes a bead body and a solder body. A bead holder is fixedly connected to the bottom of the bead body. A conductive plate is fixedly connected inside the bead holder. The top of the conductive plate is fixedly connected to the bead body. A first solder block is fixedly connected to the bottom of the conductive plate. A conductive rod is fixedly connected inside the first solder block. A reinforcing steel rod is fixedly connected inside the conductive rod. A lower limit block is fixedly connected to the top of the reinforcing steel rod. Two vertically arranged connecting plates, arranged horizontally, are fixedly connected to the top of the lower limit block. An upper limit block is fixedly connected to the top of the connecting plates. A mounting groove is formed on the front side of the bottom of the conductive plate. The lower limit block, connecting plates, and upper limit block are all disposed within the mounting groove in the conductive plate. The solder body is fixedly connected within the mounting groove in the conductive plate.

[0007] Preferably, the top end of the reinforcing steel rod is disposed in the mounting groove opened in the conductive plate, and the outer side of the top end of the reinforcing steel rod is fixedly connected to the first solder block. The lamp bead body, the conductive plate, the conductive rod and the first solder block are electrically connected to each other.

[0008] Preferably, the solder body includes a second solder block and a solder base block. The solder base block is fixedly connected to the bottom of the solder body. A through fixing hole is opened on the rear side of the solder base block. The solder base block is fixedly connected to the reinforcing steel rod through the fixing hole.

[0009] Preferably, the solder body further includes a first solder horizontal plate and a second solder horizontal plate. The second solder horizontal plate is fixedly connected to the center of the left and right sides of the second solder block. The first solder horizontal plate is fixedly connected to the upper and lower ends of the left and right sides of the second solder block. The conductive plate has positioning grooves that communicate with the mounting groove on both sides. The first solder horizontal plate and the second solder horizontal plate are fixedly connected to the inner wall of the positioning grooves opened on the conductive plate.

[0010] Preferably, the solder body further includes a third solder block, the third solder block is fixedly connected to the rear side of the first solder block, the upper and lower sides of the third solder block are fixedly connected to the upper limit block and the lower limit block respectively, and the left and right sides of the third solder block are fixedly connected to the connecting plate respectively.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] In this invention, the conductive plate, conductive rod, reinforcing steel rod, first solder block, second solder block, solder base block, fixing hole, first solder horizontal plate, second solder horizontal plate, third solder block, lower limit block, connecting plate, upper limit block, mounting groove, and positioning groove are configured to reinforce and support the conductive rod under the action of the reinforcing steel rod, preventing the conductive rod from bending and deforming during installation. Simultaneously, after placing the lower limit block, connecting plate, and upper limit block in the mounting groove of the conductive plate, liquid solder is poured into the mounting groove and flows into the positioning groove of the conductive plate. After cooling, it forms a solder body. The second solder block, solder base block, and third solder block of the solder body can fix the lower limit block, connecting plate, and upper limit block in the mounting groove of the conductive plate. Meanwhile, the first and second solder horizontal plates are positioned in the positioning groove of the conductive plate to position the second solder block, preventing it from falling off, thus making the installation of the conductive rod and reinforcing steel rod more stable. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the conductive plate of this utility model;

[0015] Figure 3 This is a schematic diagram of the installation structure of the connecting plate of this utility model;

[0016] Figure 4This is a schematic diagram of the installation structure of the reinforced steel pole of this utility model;

[0017] Figure 5 This is a schematic diagram of the assembly structure of the solder body of this utility model;

[0018] Figure 6 This is a rear view structural diagram of the solder body of this utility model.

[0019] In the diagram: 1. LED bead body; 2. LED bead holder; 3. Conductive plate; 4. Conductive rod; 5. Reinforcing steel rod; 6. First solder block; 7. Solder body; 701. Second solder block; 702. Solder base block; 703. Fixing hole; 704. First solder horizontal plate; 705. Second solder horizontal plate; 706. Third solder block; 8. Lower limit block; 9. Connecting plate; 10. Upper limit block; 11. Mounting groove; 12. Positioning groove. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-6 This utility model provides a technical solution:

[0022] An LED bead structure with anti-bend pins includes a bead body 1 and a solder body 7. A bead holder 2 is fixedly connected to the bottom of the bead body 1. A conductive plate 3 is fixedly connected inside the bead holder 2. The top of the conductive plate 3 is fixedly connected to the bead body 1. A first solder block 6 is fixedly connected to the bottom of the conductive plate 3. A conductive rod 4 is fixedly connected inside the first solder block 6. A reinforcing steel rod 5 is fixedly connected inside the conductive rod 4. A lower limit block 8 is fixedly connected to the top of the reinforcing steel rod 5. Two vertically arranged connecting plates 9 are fixedly connected to the top of the lower limit block 8, and an upper limit block 10 is fixedly connected to the top of the connecting plates 9. An installation groove 11 is opened on the front side of the bottom of the conductive plate 3. The lower limit block 8, connecting plates 9, and upper limit block 10 are all disposed within the installation groove 11 of the conductive plate 3. A solder body 7 is fixedly connected in the mounting slot 11 of the conductive plate 3. The top of the reinforcing steel rod 5 is set in the mounting slot 11 of the conductive plate 3. The outer side of the top of the reinforcing steel rod 5 is fixedly connected to the first solder block 6. The lamp bead body 1, the conductive plate 3, the conductive rod 4 and the first solder block 6 are electrically connected to each other. Through this setting, the conductive rod 4 can be reinforced and supported by the reinforcing steel rod 5 to prevent the conductive rod 4 from bending and deforming during installation. At the same time, after the lower limit block 8, the connecting plate 9 and the upper limit block 10 are placed in the mounting slot 11 of the conductive plate 3, liquid solder is put into the mounting slot 11 of the conductive plate 3. The liquid solder flows into the positioning slot 12 of the conductive plate 3 and forms the solder body 7 after cooling, thereby fixing the reinforcing steel rod 5 and the conductive rod 4.

[0023] The solder body 7 includes a second solder block 701 and a solder base block 702. The solder base block 702 is fixedly connected to the bottom of the solder body 7. A through fixing hole 703 is opened on the rear side of the solder base block 702. The solder base block 702 is fixedly connected to the reinforcing steel rod 5 through the fixing hole 703. The solder body 7 also includes a first solder horizontal plate 704 and a second solder horizontal plate 705. The second solder horizontal plate 705 is fixedly connected to the center of the left and right sides of the second solder block 701. The first solder horizontal plate 704 is fixedly connected to the upper and lower ends of the left and right sides of the second solder block 701. The conductive plate 3 has positioning grooves 12 on both sides that communicate with the mounting groove 11. The first solder horizontal plate 704 and the second solder horizontal plate 705 are fixed to the inner wall of the positioning groove 12 of the conductive plate 3. The solder body 7 also includes a third solder block 706. The third solder block 706 is fixedly connected to the rear side of the first solder block 6. The upper and lower sides of the third solder block 706 are fixedly connected to the upper limit block 10 and the lower limit block 8, respectively. The left and right sides of the third solder block 706 are fixedly connected to the connecting plate 9, respectively. With this arrangement, the second solder block 701, the solder bottom block 702 and the third solder block 706 of the solder body 7 can fix the lower limit block 8, the connecting plate 9 and the upper limit block 10 in the mounting groove 11 opened in the conductive plate 3. At the same time, the first solder horizontal plate 704 and the second solder horizontal plate 705 are set in the positioning groove 12 opened in the conductive plate 3 to position the second solder block 701 and prevent the second solder block 701 from falling off, so that the conductive rod 4 and the reinforcing steel rod 5 are installed more stably.

[0024] Workflow: During the processing of this LED bead, the lower limit block 8, connecting plate 9, and upper limit block 10 are first installed in the mounting groove 11 of the conductive plate 3. Then, molten solder is placed into the mounting groove 11 of the conductive plate 3. At this time, the liquid solder fills the mounting groove 11 and positioning groove 12 of the conductive plate 3. After the liquid solder cools, it forms a second solder block 701, a solder base block 702, a first solder horizontal plate 704, a second solder horizontal plate 705, and a third solder block 706. This fixes the lower limit block 8, connecting plate 9, and upper limit block 10 in the conductive plate 3. Then, molten solder is added between the conductive plate 3 and the conductive rod 4. After cooling, it forms a first solder block 6, which connects the conductive plate 3 and the conductive rod 4. When the LED bead body 1 is in use, the conductive rod 4 is inserted into the control main board. At this time, the conductive rod 4 is supported by the reinforcing steel rod 5 to prevent the conductive rod 4 from deforming, making the structure of this LED bead more stable.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An LED lamp bead structure with anti-bending pin, comprising a lamp bead body (1) and a solder body (7), characterized in that: The bottom of the lamp bead body (1) is fixedly connected to a lamp bead holder (2), and a conductive plate (3) is fixedly connected inside the lamp bead holder (2). The top of the conductive plate (3) is fixedly connected to the lamp bead body (1). The bottom of the conductive plate (3) is fixedly connected to a first solder block (6). A conductive rod (4) is fixedly connected inside the first solder block (6). A reinforcing steel rod (5) is fixedly connected inside the conductive rod (4). A lower limit block (8) is fixedly connected to the top of the reinforcing steel rod (5). Two vertically arranged connecting plates (9) are fixedly connected to the top of the lower limit block (8) and are distributed left and right. An upper limit block (10) is fixedly connected to the top of the connecting plate (9). An installation groove (11) is opened on the front side of the bottom of the conductive plate (3). The lower limit block (8), the connecting plate (9) and the upper limit block (10) are all set in the installation groove (11) opened in the conductive plate (3). A solder body (7) is fixedly connected in the installation groove (11) opened in the conductive plate (3).

2. The LED lamp bead structure with anti-bending pin according to claim 1, characterized in that: The top of the reinforcing steel rod (5) is set in the mounting groove (11) opened in the conductive plate (3). The outer side of the top of the reinforcing steel rod (5) is fixedly connected to the first solder block (6). The lamp bead body (1), the conductive plate (3), the conductive rod (4) and the first solder block (6) are electrically connected to each other.

3. The LED lamp bead structure with anti-bending pin according to claim 1, characterized in that: The solder body (7) includes a second solder block (701) and a solder base block (702). The solder body (7) is fixedly connected to the bottom of the solder base block (702). A through fixing hole (703) is opened on the rear side of the solder base block (702). The solder base block (702) is fixedly connected to the reinforcing steel rod (5) through the fixing hole (703).

4. The LED lamp bead structure with anti-bending pin according to claim 3, characterized in that: The solder body (7) also includes a first solder horizontal plate (704) and a second solder horizontal plate (705). The second solder horizontal plate (705) is fixedly connected to the center of the left and right sides of the second solder block (701). The first solder horizontal plate (704) is fixedly connected to the upper and lower ends of the left and right sides of the second solder block (701). The conductive plate (3) has positioning grooves (12) that communicate with the mounting groove (11) on both the left and right sides. The first solder horizontal plate (704) and the second solder horizontal plate (705) are fixedly connected to the inner wall of the positioning groove (12) of the conductive plate (3).

5. The LED lamp bead structure with anti-bending pin according to claim 3, characterized in that: The solder body (7) also includes a third solder block (706). The third solder block (706) is fixedly connected to the rear side of the first solder block (6). The upper and lower sides of the third solder block (706) are fixedly connected to the upper limit block (10) and the lower limit block (8) respectively. The left and right sides of the third solder block (706) are fixedly connected to the connecting plate (9) respectively.