A cutting chip collecting device for valve production

By designing a chip collection device with sliding blocks and drive components, the problem of needing to clean the entire device in existing systems is solved, achieving convenient chip collection and efficient cleaning results.

CN224464252UActive Publication Date: 2026-07-07JINGMEN REFINING MASCH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINGMEN REFINING MASCH CO LTD
Filing Date
2025-05-22
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing chip and debris collection devices used in valve production require operators to lift the entire collection box during cleaning, which increases workload and affects cleaning efficiency.

Method used

A chip collection device was designed, comprising a body, a storage box, a locking block, and a drive assembly. The storage box is stably installed and easily removed through the cooperation of the sliding locking block and the storage box. The storage box is fixed and unlocked by a rotary motor driving a pulley and a push plate structure.

Benefits of technology

It reduces the workload of operators, improves the efficiency of cleaning work, and makes the cleaning process more convenient and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to valve machining technical field, concretely is a kind of scrap chip collecting device for valve production, including machine body, the storage box of sliding setting in the inside of machine body, storage box is used to place scrap, respectively sliding setting in the two groups of cross plates of both sides of machine body, the two groups of clamping blocks of setting in the cross plate side, respectively setting in the two groups of installation components of both sides of machine body.The scrap chip collecting device for valve production, by setting storage box, and then in cleaning, operator just needs to take out storage box to clean can carry out cleaning work to the scrap in machine body, simultaneously, by the cooperation between clamping block and storage box, and then when clamping block moves and stops storage box, storage box will be stably installed in machine body and collects scrap, and when clamping block back moves and no longer stops storage box, operator can easily take out storage box, reduce the working strength of operator, speed up the efficiency of cleaning work.
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Description

Technical Field

[0001] This utility model relates to the field of valve processing technology, specifically to a chip and debris collection device for valve production. Background Technology

[0002] As is well known, a valve is a device used to control the flow of fluids (liquids, gases, powders, etc.), and is commonly used in pipeline systems. Valves control the flow rate, pressure, direction, and temperature of fluids by opening, closing, or regulating. According to its working principle and structure, drilling is required when processing valves. During drilling, a large amount of chips and debris are generated. Due to the high-speed rotation of the drill bit, the chips and debris are splashed, affecting the processing environment.

[0003] Most existing chip collection devices for valve manufacturing collect chips by setting up collection boxes. However, the collection boxes are relatively large, so operators need to lift the entire collection box to clean it, which increases the workload of the operators and affects the efficiency of the cleaning work. Utility Model Content

[0004] Technical problems to be solved

[0005] To overcome the problem of difficult cleaning in existing chip and debris collection devices for valve manufacturing, this utility model provides a chip and debris collection device for valve manufacturing that is easy to clean.

[0006] Technical solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a chip and debris collection device for valve production, comprising a body, which serves as the collection device. After the valve is installed inside the body, a drill bit enters the body through both sides to drill holes in the valve. The generated chips and debris are blocked and collected by the body. A storage box is slidably disposed inside the body to hold the chips and debris. Two sets of horizontal plates are slidably disposed on both sides of the body, and two sets of locking blocks are disposed on one side of the horizontal plates. When the locking blocks are against the top of the storage box, the storage box is stably installed inside the body. When the locking blocks move back, the storage box is no longer fixed, allowing the operator to easily access the device. The storage box is removed for cleaning. Two sets of installation components are respectively set on both sides of the machine body. The installation components include a fixed plate set on the outside of the machine body, two sets of connecting plates slidably set inside the fixed plate, a slider set on one side of the connecting plate, a central shaft set on one side of the slider, a pulley rotatably set on the outside of the central shaft, two sets of fixed shafts set on the side of the fixed plate near the horizontal plate, a swing plate rotatably set on the outside of the fixed shaft, the swing plate is set at an angle, a top rod is set on the side of the swing plate away from the fixed shaft, and the outside of the top rod contacts the outside of the slider, and a drive component set on one side of the fixed plate.

[0008] Preferably, a protrusion is provided on one side of the horizontal plate, and the outer side of the pulley contacts the outer side of the protrusion. The protrusion is a semi-elliptical protrusion.

[0009] Furthermore, two sets of second springs are provided on one side of the horizontal plate, and the end of the second spring away from the horizontal plate is fixedly installed inside the machine body.

[0010] Furthermore, two sets of balance bars are slidably arranged inside the cross plate. One end of each balance bar is fixed inside the machine body, and the second spring is located on the outside of the balance bar.

[0011] In a further embodiment, a buffer pad is provided on the outer side of the balance bar. The buffer pad is a rubber buffer pad and is located on the side of the cross plate away from the second spring.

[0012] Based on the aforementioned scheme, the fixed plate is provided with two sets of limiting rods inside, and the connecting plate is slidably disposed on the outside of the limiting rods.

[0013] Furthermore, based on the aforementioned solution, a first spring is provided on one side of the connecting plate, and the side of the first spring away from the connecting plate is fixedly installed inside the fixing plate.

[0014] Furthermore, based on the aforementioned scheme, the driving assembly includes a rotary motor disposed on one side of the fixed plate. The output end of the rotary motor is key-connected to a threaded tube. A sleeve is screwed onto the outside of the threaded tube. Two sets of push plates are disposed on the outside of the sleeve. The push plates are slidably disposed inside the swing plate, and a top block is disposed on the side of the push plate away from the sleeve.

[0015] Beneficial effects

[0016] This chip and debris collection device for valve production features a collection box. During cleaning, operators only need to remove the collection box to clean the chips inside the machine. The device works in conjunction with a locking block; when the locking block moves and holds the collection box in place, the box is stably installed inside the machine to collect chips. When the locking block moves back and no longer holds the box, the operator can easily remove it, reducing the operator's workload and increasing the efficiency of the cleaning process. Attached Figure Description

[0017] Fig. 1 This is a side view of the structure of this utility model;

[0018] Fig. 2 This is a cross-sectional view of the protective cover of this utility model;

[0019] Fig. 3 This is a schematic diagram of the installation component of this utility model;

[0020] Fig. 4 This is a cross-sectional view of the structure of the fixing plate of this utility model;

[0021] Fig. 5 This is a schematic diagram of the structure of the drive component of this utility model;

[0022] Fig. 6 This is a cross-sectional view of the structure of the body of this utility model;

[0023] Fig. 7 This is a schematic diagram of the structure of the horizontal plate of this utility model.

[0024] In the diagram: 1. Body; 2. Mounting components; 201. Fixing plate; 202. Connecting plate; 203. Swinging plate; 204. Top roller; 205. Slider; 206. Central shaft; 207. Pulley; 208. Support plate; 209. Fixing shaft; 210. First spring; 211. Limiting rod; 3. Drive components; 301. Rotary motor; 302. Sleeve; 303. Threaded pipe; 304. Top block; 305. Push plate; 4. Storage box; 5. Horizontal plate; 6. Protective cover; 7. Locking block; 8. Protrusion; 9. Balance bar; 10. Buffer pad; 11. Second spring. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] See Figs. 1-7 A chip and debris collection device for valve manufacturing includes a body 1, which serves as the chip and debris collection device. A collection box 4 is slidably connected inside the body 1. Two handles are provided on the top of the collection box 4. In use, the valve is installed inside the body 1, positioned above the collection box 4. A drill bit enters the body 1 from both sides and drills the valve. The generated chips are blocked by the body 1 and fall into the collection box 4. The operator only needs to remove the collection box 4 for cleaning. Horizontal plates 5 are slidably connected to both the front and rear sides of the body 1. One side of each horizontal plate 5 is welded to two sets of slidingly connected locking blocks 7 inside the body 1. A protrusion 8, which is semi-elliptical, is welded to the side of the horizontal plate 5 away from the locking blocks 7. Two sets of second springs 11 are provided on one side of the horizontal plate 5, with the end of each second spring 11 away from the horizontal plate 5 fixedly positioned... The second spring 11 is placed inside the body 1. Therefore, when the horizontal plate 5 is pushed, the second spring 11 will be squeezed by the horizontal plate 5. When the horizontal plate 5 is no longer pushed, the second spring 11 will drive the locking block 7 to move back by bouncing the horizontal plate 5, so that the locking block 7 quickly returns to the initial position and no longer blocks the storage box 4. Two sets of balance bars 9 are welded on the front and rear sides of the body 1 respectively. The horizontal plate 5 is slidably connected to the outside of the two sets of balance bars 9. Thus, the balance bars 9 maintain the balance of the horizontal plate 5 during movement and prevent the horizontal plate 5 from becoming unbalanced and swaying. A buffer pad 10 is provided on the outside of the balance bar 9. The buffer pad 10 is a rubber buffer pad. Thus, the buffer pad 10 blocks the horizontal plate 5 and prevents the horizontal plate 5 from detaching from the balance bar 9 when moving back. Mounting components 2 are provided on the front and rear sides of the body 1. A drive component 3 is provided on one side of the mounting component 2.

[0027] First, refer to Figs. 1 to 4In this embodiment, the mounting assembly 2 includes a fixing plate 201 bolted to the outside of the body 1. Two sets of connecting plates 202 are slidably connected inside the fixing plate 201. One side of the connecting plate 202 passes through the fixing plate 201 and is bolted to the slider 205. A central shaft 206 is fixedly installed at the bottom of the slider 205. A pulley 207 is rotatably connected to the outside of the central shaft 206, and the outside of the pulley 207 contacts the outside of the protrusion 8. Four sets of support plates 208 are welded to the bottom of the fixing plate 201. A fixing shaft 209 is fixedly installed between two sets of support plates 208. A swing plate 203 is rotatably connected to the outside of the fixing shaft 209. The swing plate 203 is inclined, and the two sets of swing plates 203 are inclined in opposite directions. A top rod 204 is welded to the side of the swing plate 203 away from the fixing shaft 209, and the outside of the top rod 204 contacts the outside of the slider 205.

[0028] Then, refer to Fig. 4 In this embodiment, the fixed plate 201 is provided with two sets of limiting rods 211 inside, and the connecting plate 202 is slidably disposed on the outside of the limiting rods 211. Thus, on the one hand, the limiting rods 211 maintain the balance of the connecting plate 202 during movement, preventing the connecting plate 202 from becoming unbalanced and swaying during movement, and ensuring the normal displacement of the connecting plate 202. On the other hand, the limiting rods 211 restrict the direction of the connecting plate 202, preventing the device from failing due to misalignment of the connecting plate 202, and ensuring the normal use of the device.

[0029] Secondly, see Fig. 4 In this embodiment, a first spring 210 is provided on one side of the connecting plate 202. The side of the first spring 210 away from the connecting plate 202 is fixedly installed inside the fixing plate 201. Thus, when the connecting plate 202 is pushed, the first spring 210 will be squeezed by the connecting plate 202. When the connecting plate 202 is no longer pushed, the first spring 210 will drive the pulley 207 to move back by bouncing the connecting plate 202, so that the pulley 207 quickly returns to the initial position and no longer pushes the protrusion 8.

[0030] When the swing plate 203 is pushed, it will swing around the fixed shaft 209. At this time, one side of the swing plate 203 will drive the pusher 204 to swing and push the slider 205 to move laterally. The movement of the slider 205 will drive the pulley 207 to move by driving the central shaft 206. The movement of the pulley 207 will push the protrusion 8 to move, so that the protrusion 8 will drive the locking block 7 to move and enter the body 1 by driving the horizontal plate 5. At this time, the locking block 7 will abut against the top of the storage box 4, thereby fixing the storage box 4 inside the body 1.

[0031] In addition, see Fig. 2 and Fig. 5In this embodiment, the drive assembly 3 includes a rotary motor 301 disposed on one side of the fixed plate 201. The rotary motor 301 is a bidirectional motor, and its output end can rotate forward or backward. A threaded tube 303 is keyed to the output end of the rotary motor 301. A sleeve 302 is screwed onto the outer side of the threaded tube 303. When the threaded tube 303 rotates, it will drive the sleeve 302 screwed onto its outer side to move linearly. The operator can control the movement direction of the sleeve 302 by controlling the rotation direction of the output end of the rotary motor 301. Two sets of pushers are provided on the outer side of the sleeve 302. Plate 305 and push plate 305 are slidably disposed inside swing plate 203. A top block 304 is provided on the side of push plate 305 away from sleeve 302. The top block 304 is a circular top block. The thickness of the top block 304 is greater than the thickness of swing plate 203. When the rotary motor 301 is turned on and its output end drives the threaded tube 303 to rotate, the rotation of the threaded tube 303 will drive the sleeve 302 to move linearly. The movement of the sleeve 302 will drive the push plate 305 to move. The movement of the push plate 305 will drive the top block 304 to move and push the outer side of swing plate 203.

[0032] Finally, see Figs. 1 to 2 In this embodiment, a protective cover 6 is bolted to the bottom of the fixing plate 201. The protective cover 6 is located outside the rotary motor 301 and the threaded tube 303, thereby protecting the rotary motor 301 and the threaded tube 303.

[0033] This chip and debris collection device for valve production, by setting up a collection box 4, allows operators to simply remove the collection box 4 to clean the chips inside the machine body 1 during cleaning. Simultaneously, through the cooperation between the locking block 7 and the collection box 4, when the locking block 7 moves and blocks the collection box 4, the collection box 4 will be stably installed inside the machine body 1 to collect chips. When the locking block 7 moves back and no longer blocks the collection box 4, the operator can easily remove the collection box 4, reducing the operator's workload and speeding up the cleaning process.

[0034] Working principle:

[0035] When using this chip and debris collection device for valve production, first place the device in the desired location, then install the valve. Specifically, install the valve into the machine body 1, where it is positioned above the collection box 4. The drill bit enters the machine body 1 from both sides and drills into the valve. The resulting chips and debris will be blocked by the machine body 1 and fall into the collection box 4. The operator only needs to remove the collection box 4 for cleaning, avoiding the need to remove the entire machine body 1.

[0036] Finally, the storage box 4 is fixed. The specific operation is as follows: In order to prevent the device from shifting due to vibration during use, the rotary motor 301 is turned on so that its output end drives the threaded tube 303 to rotate. The rotation of the threaded tube 303 will drive the sleeve 302 to move linearly. The movement of the sleeve 302 will drive the push plate 305 to move. The movement of the push plate 305 will drive the top block 304 to move and push the outside of the swing plate 203. When the swing plate 203 is pushed, it will swing around the fixed shaft 209. At this time, one side of the swing plate 203 will drive the top rod 204 to swing and push the slider 205 to move laterally. The movement of the slider 205 will drive the pulley 207 to move by driving the central shaft 206. The movement of the pulley 207 will push the protrusion 8 to move, so that the protrusion 8 will drive the locking block 7 to move and enter the machine body 1 by driving the horizontal plate 5. At this time, the locking block 7 will abut against the top of the storage box 4, thereby fixing the storage box 4 inside the machine body 1.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A chip and scrap collection device for valve manufacturing, characterized in that, include: Body (1); A storage box (4) is slidably installed inside the body (1); Two sets of horizontal plates (5) are respectively slidably set on both sides of the body (1); Two sets of locking blocks (7) are set on one side of the horizontal plate (5); Two sets of mounting components (2) are respectively arranged on both sides of the body (1). The mounting components (2) include a fixing plate (201) arranged on the outside of the body (1). Two sets of connecting plates (202) are slidably arranged inside the fixing plate (201). A slider (205) is arranged on one side of the connecting plate (202). A central shaft (206) is arranged on one side of the slider (205). A pulley (207) is rotatably arranged on the outside of the central shaft (206). Two sets of fixing shafts (209) are arranged on the side of the fixing plate (201) near the horizontal plate (5). A swing plate (203) is rotatably arranged on the outside of the fixing shaft (209). A top rod (204) is arranged on the side of the swing plate (203) away from the fixing shaft (209), and the outside of the top rod (204) contacts the outside of the slider (205); and A drive assembly (3) is installed on one side of the fixed plate (201).

2. The chip and debris collection device for valve manufacturing according to claim 1, characterized in that, A protrusion (8) is provided on one side of the horizontal plate (5), and the outer side of the pulley (207) contacts the outer side of the protrusion (8). The protrusion (8) is a semi-elliptical protrusion.

3. The chip and debris collection device for valve manufacturing according to claim 1, characterized in that, Two sets of second springs (11) are provided on one side of the horizontal plate (5), and the end of the second spring (11) away from the horizontal plate (5) is fixedly installed inside the body (1).

4. The chip and debris collection device for valve manufacturing according to claim 3, characterized in that, Two sets of balance bars (9) are slidably arranged inside the horizontal plate (5). One end of the balance bar (9) is fixed inside the body (1), and the second spring (11) is located outside the balance bar (9).

5. The chip and debris collection device for valve manufacturing according to claim 4, characterized in that, A buffer pad (10) is provided on the outside of the balance bar (9). The buffer pad (10) is a rubber buffer pad and is located on the side of the cross plate (5) away from the second spring (11).

6. The chip and debris collection device for valve manufacturing according to claim 1, characterized in that, The fixed plate (201) is provided with two sets of limiting rods (211) inside, and the connecting plate (202) is slidably disposed on the outside of the limiting rods (211).

7. The chip and debris collection device for valve manufacturing according to claim 6, characterized in that, A first spring (210) is provided on one side of the connecting plate (202), and the side of the first spring (210) away from the connecting plate (202) is fixedly installed inside the fixing plate (201).

8. The chip and debris collection device for valve manufacturing according to claim 1, characterized in that, The drive assembly (3) includes a rotary motor (301) disposed on one side of the fixed plate (201). The output end of the rotary motor (301) is keyed to a threaded tube (303). A sleeve (302) is screwed onto the outside of the threaded tube (303). Two sets of push plates (305) are disposed on the outside of the sleeve (302). The push plates (305) are slidably disposed inside the swing plate (203), and a top block (304) is disposed on the side of the push plate (305) away from the sleeve (302).