A stable LED down lamp aging detection frame

By employing a rigid structural design with multi-layer test benches and aluminum profile frames, combined with high-temperature resistant insulation materials and a reasonable circuit layout, the problems of downlight displacement and messy wiring in the LED downlight aging test rack were solved, thus improving stability and safety.

CN224480560UActive Publication Date: 2026-07-10ZHONGSHAN NUODA AUTOMATION EQUIPMENT TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHONGSHAN NUODA AUTOMATION EQUIPMENT TECHNOLOGY CO LTD
Filing Date
2025-06-19
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing LED downlight aging test racks are prone to causing downlights to shift or fall during testing, and the wiring is messy, affecting testing efficiency and increasing safety hazards.

Method used

A robust testing frame was designed, comprising a multi-layer test platform, a rectangular junction box, and an aluminum profile frame. The frame forms a rigid structure through reinforcing rods and connecting plates, and employs high-temperature resistant insulating materials and a groove design. The wiring is arranged in a reasonable manner, and casters and bolts are used for fixation to ensure that the downlights are fixed and the wiring is neat.

Benefits of technology

It effectively resists vibration, prevents downlights from shifting or falling, ensures operational safety, improves testing efficiency, reduces the risk of line wear, and enhances the stability and safety of the testing frame.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to LED down lamp detection technical field, concretely relates to a kind of stable type LED down lamp aging detection frame, including frame, test board and rectangular line box, multiple test board is equipped in frame, rectangular line box is equipped on test board, multiple line clamps are equipped on rectangular line box, groove is opened on test board, the fixed block is equipped in frame top, external socket is connected on fixed block, frame bottom is equipped with trundle fixed plate, universal wheel is equipped under trundle fixed plate, the test board of high-temperature-resistant insulating material prevents electric leakage, guarantees operator safety, external socket is fixed in frame top, far from test area, reduce contact risk.
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Description

Technical Field

[0001] This utility model belongs to the field of LED downlight testing technology, specifically relating to a stable LED downlight aging test rack. Background Technology

[0002] In the current production process of LED downlights, aging testing is an essential step. Aging testing allows for the early detection of potential quality issues, improving the overall quality and stability of the product. However, existing LED downlight aging test racks have simple structures and lack proper fixation for the LED downlights. During testing, especially during prolonged periods or in environments with vibration, the LED downlights are prone to displacement or even falling, leading to test interruptions or inaccurate data. Furthermore, the layout of the test rack suffers from inefficient space utilization and cluttered wiring, affecting testing efficiency and increasing safety hazards. Therefore, a stable LED downlight aging test rack needs to be designed to address the problems existing in the current technology. Summary of the Invention

[0003] In view of the above-mentioned shortcomings in the existing technology, the present invention provides a stable LED downlight aging test rack to solve the problems in the background technology.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A stable LED downlight aging test rack includes a frame, a test platform, and a rectangular wire box. The frame has multiple test platforms, and the test platforms have rectangular wire boxes with multiple wire clips. The test platforms have slots. The top of the frame has a fixing block, and an external socket is connected to the fixing block. The bottom of the frame has a caster fixing plate, and omnidirectional wheels are provided under the caster fixing plate.

[0006] Furthermore, reinforcing rods are provided between the multi-layer test platforms, and connecting pieces are fixed on the reinforcing rods and fixed to the frame.

[0007] Furthermore, all the caster mounting plates are bolted to the frame.

[0008] Furthermore, the grooves on the test platform are used to fix the LED downlights, and each layer of the test platform is made of high-temperature resistant insulating material.

[0009] Furthermore, each layer of the test platform has a rectangular wire box on both sides of its surface. An external socket is electrically connected to the rectangular wire box, and multiple wire clamps are electrically connected to the rectangular wire box.

[0010] Furthermore, the frame is made of aluminum profile, and the upper part of the caster fixing plate and the lowermost test platform are set as a rectangle.

[0011] Compared with the prior art, this utility model has the following advantages:

[0012] The multi-layer test platform is fixed to the frame by reinforcing rods and connecting plates to form a rigid structure that effectively resists vibration and external forces. The aluminum profile frame has both lightweight and high strength characteristics. The rectangular design enhances the stability of the bottom. The caster fixing plate is connected to the frame by bolts to further strengthen the support structure.

[0013] The test bench, made of high-temperature resistant insulating material, prevents leakage and ensures the safety of operators. The external socket is fixed at the top of the frame, away from the test area, to reduce the risk of contact.

[0014] Rectangular junction boxes are installed on both sides of each test bench to reasonably allocate the wiring space and avoid cross-interference. The rectangular junction boxes are set along the edge of the test bench and, together with the wire clamps, ensure the neat arrangement of power cables and data cables. The slot design avoids direct contact between the wiring and the LED downlights, reducing the risk of wear. The slot design also makes it easy to fix the LED downlights, preventing them from shifting or even falling off. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of an embodiment of a stable LED downlight aging test rack according to the present invention;

[0016] Figure 2 This is a left view of an embodiment of the sturdy LED downlight aging test rack of this utility model;

[0017] Figure 3 This is a front view of an embodiment of the sturdy LED downlight aging test rack of this utility model;

[0018] The reference numerals in the accompanying drawings of the instruction manual include: 1. Frame; 2. Test platform; 3. Rectangular junction box; 4. Wire clamp; 5. External socket; 51. Fixing block; 6. Caster fixing plate; 7. Caster wheel; 8. Reinforcing rod; 9. Connecting piece. Detailed Implementation

[0019] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0020] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0021] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0022] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example

[0023] like Figure 1-3 As shown, the present invention provides a stable LED downlight aging test rack, which includes a frame 1, a test platform 2, and a rectangular wire box 3. The frame 1 has multiple test platforms 2 inside, and the test platform 2 has a rectangular wire box 3. The rectangular wire box 3 has multiple wire clips 4. The test platform 2 has a groove. The top of the frame 1 has a fixing block 51, and an external socket 5 is connected to the fixing block 51. The bottom of the frame 1 has a caster fixing plate 6, and the caster fixing plate 6 has universal wheels 7.

[0024] Specifically, the multi-layer test bench design makes full use of vertical space, allowing multiple sets of LED downlights to be tested simultaneously; the external socket is fixed at the top of the frame, away from the test area, reducing the risk of contact; the slot design avoids direct contact between the wiring and the LED downlights, reducing the risk of wear, and the slot design also makes it easy to fix the LED downlights, preventing them from shifting or even falling.

[0025] A reinforcing rod 8 is provided between the multi-layer test platform 2, and a connecting piece 9 is fixed on the reinforcing rod 8. The connecting piece 9 is fixed on the frame 1; the caster fixing plate 6 is connected to the frame 1 by bolts.

[0026] Specifically, the multi-layer test bench is fixed to the frame by reinforcing rods and connecting plates to form a rigid structure that effectively resists vibration and external forces.

[0027] The groove on the test platform 2 is used to fix the LED downlights, and each layer of the test platform 2 is made of high temperature resistant insulating material.

[0028] Specifically, the test bench made of high-temperature resistant insulating material prevents leakage and ensures the safety of operators.

[0029] Each layer of the test platform 2 has a rectangular wire box 3 on both sides of its surface. The external socket 5 is electrically connected to the rectangular wire box 3, and multiple wire clamps 4 are electrically connected to the rectangular wire box 3.

[0030] Specifically, multiple rectangular cable boxes are set along the edge of the test bench, and cable clamps are used to neatly arrange the power cables and data cables.

[0031] Frame 1 is made of aluminum profile. Between the upper end of the caster fixing plate 6 and the lowermost test platform plate 2, frame 1 is set as a rectangle. The aluminum profile frame combines lightweight and high strength, and the rectangular design enhances the stability of the bottom.

[0032] Instructions for use: When testing is required, place the LED downlight (with its own power cord at the bottom) into the slot on the test platform for positioning; insert the power cord at the bottom of the LED downlight through the slot into the wiring port of the wire clamp (wire clamp test terminal block) on the rectangular wire box; connect the wiring in the rectangular wire box to the external socket, and connect the external socket to the power supply; start the aging test program to test the LED downlights on the multi-layer test platform simultaneously; the rectangular wire box and wire clamps constrain the wiring to maintain safety and order, facilitating operation and maintenance by the operator; the equipment can be moved to a designated position using the casters, or fixed for testing using the casters with brakes.

[0033] The above are merely embodiments of this utility model. The circuits, electronic components, and modules involved are all prior art, fully achievable by those skilled in the art, and require no further explanation. The content protected by this application does not involve improvements to the software or methods. Commonly known structures and characteristics in the solution are not described in detail here. Those skilled in the art are aware of all common technical knowledge in the field to which this utility model pertains prior to the application date or priority date, are able to access all existing technologies in that field, and possess the ability to apply conventional experimental methods prior to that date. Those skilled in the art can, under the guidance of this application, improve and implement this solution in conjunction with their own capabilities. Some typical known structures or methods should not be obstacles for those skilled in the art to implement this application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of this utility model. These should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the practicality of the patent.

Claims

1. A stable LED downlight aging test rack, characterized in that: The frame (1), test platform (2), and rectangular wire box (3) are included. The frame (1) is provided with multiple test platforms (2), the test platform (2) is provided with rectangular wire box (3), the rectangular wire box (3) is provided with multiple wire clips (4), the test platform (2) is provided with a groove, the top of the frame (1) is provided with a fixing block (51), the external socket (5) is connected to the fixing block (51), the bottom of the frame (1) is provided with a caster fixing plate (6), and the caster fixing plate (6) is provided with a universal wheel (7).

2. The stable LED downlight aging test rack as described in claim 1, characterized in that: A reinforcing rod (8) is provided between the multi-layer test bench (2), and a connecting piece (9) is fixed on the reinforcing rod (8). The connecting piece (9) is fixed on the frame (1).

3. The stable LED downlight aging test rack as described in claim 1, characterized in that: The caster mounting plates (6) are all bolted to the frame (1).

4. The stable LED downlight aging test rack as described in claim 1, characterized in that: The groove on the test platform (2) is used to fix the LED downlight, and each layer of the test platform (2) is made of high temperature resistant insulating material.

5. The stable LED downlight aging test rack as described in claim 1, characterized in that: Each layer of the test platform (2) is provided with a rectangular wire box (3) on both sides of the surface. The external socket (5) is electrically connected to the rectangular wire box (3), and multiple wire clamps (4) are electrically connected to the rectangular wire box (3).

6. The stable LED downlight aging test rack as described in claim 1, characterized in that: The frame (1) is made of aluminum profile. Between the upper end of the caster fixing plate (6) and the lower end of the test platform plate (2), the frame (1) is set as a rectangle.