Material winding frame for sponge production and processing

Abstract

The utility model discloses a material roll -up frame is used in sponge production and processing belongs to sponge production and processing technical field, including bottom plate, one side fixedly connected with vertical board on the bottom plate upper surface, the number of vertical board is two, and one side fixed mounting of one vertical board has winding assembly, and the positive surface and back of bottom plate all are fixedly connected with mounting plate, and the positive surface fixed mounting of positive surface mounting plate has adjusting assembly, winding assembly can be set up according to the width of the need winding sponge, adjusting the position of third limit disc, and the two sides of sponge are limited to the second limit disc, to facilitate winding sponge of different width, it is convenient to enhance the flexibility of production, simultaneously, by the press bar can be fixed to the end of sponge, to facilitate winding rod winding, make winding process more smooth, controllable, and be applicable to the sponge of different thickness, and the adaptability and practicality of equipment are strengthened.

Description

Technical Field

[0001] This utility model relates to the field of sponge production and processing technology, specifically a material roll-up rack for sponge production and processing. Background Technology

[0002] Sponge is a soft material with a porous structure, widely used in cleaning, sound insulation, cushioning and packaging. To facilitate storage, transportation and subsequent processing, sponges are often rolled up. Rolling up allows for neat and compact preservation of the sponge material, avoiding wasted space and material loss. It also facilitates cutting or finished product production, improving production efficiency and material utilization.

[0003] An investigation revealed that a Chinese utility model patent (publication number: CN212639319U) discloses a material winding rack for sponge production and processing, comprising a winding shell. A motor is fixedly installed on the left wall of the winding shell, and the output end of the motor is fixedly connected to a winding shaft through the left wall of the winding shell. Two sliding rods are fixedly connected between the upper and lower inner walls of the winding shell, and two limiting rods are provided on the sliding rods. Each limiting rod has a limiting through hole at its left and right ends. The two sliding rods are slidably installed within the limiting through holes. A push rod motor is fixedly installed on the right wall of the winding shell, and the telescopic end of the push rod motor is fixedly connected to a drive plate through the right wall of the winding shell.

[0004] While the aforementioned patent utilizes upper and lower limiting rods to limit and compress the sponge during the winding process, resulting in better and neater sponge winding, reduced worker workload, and easier disassembly of the wound sleeve, thus facilitating sponge removal and increasing work efficiency, the lack of a sponge-fixing device on the winding shaft makes initial winding difficult. Furthermore, the fixed length of the winding shaft limits its applicability to sponges of specific widths, lacking versatility and hindering the winding of products of different specifications, thus impacting production flexibility.

[0005] Therefore, this utility model provides a material roll-up rack for sponge production and processing to solve the above problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] This utility model provides a material reel for sponge production and processing, aiming to solve the problems mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, the present invention provides the following technical solution: a base plate is included, and a vertical plate is fixedly connected to one side of the upper surface of the base plate. There are two vertical plates, and a winding assembly is fixedly installed on one side of one of the vertical plates. Mounting plates are fixedly connected to both the front and back surfaces of the base plate, and an adjustment assembly is fixedly installed on the front surface of the mounting plate.

[0010] The winding assembly includes a first motor, one side of which is fixedly mounted on one side of one of the upright plates. A winding rod is fixedly connected to the output end of the first motor. A first limiting plate is fixedly connected to one end of the outer surface of the winding rod. A guide groove is provided on one side of the first limiting plate. A pressure rod is inserted into the guide groove. A second limiting plate is sleeved on one end of the outer surface of the pressure rod. Fastening nuts are threadedly connected to both sides of the outer surface of the pressure rod located on the second limiting plate. A third limiting plate is slidably connected to the middle of the outer surface of the pressure rod.

[0011] As a preferred technical solution of this application, the outer surface of the third limiting plate is threaded with a fixing bolt, and the middle part of the outer surface of the winding rod is provided with a plurality of screw holes that are adapted to the fixing bolt.

[0012] As a preferred technical solution of this application, another of the upright plates is divided into an upper plate and a lower plate, and the lower surface of the upper plate is connected to the upper surface of the lower plate by a hinge.

[0013] As a preferred technical solution of this application, a first fixing block is fixedly connected to one side of the upper plate, a hydraulic rod is rotatably connected inside the first fixing block, a second fixing block is rotatably connected to the bottom end of the hydraulic rod, and one side of the second fixing block is fixedly connected to the inner side of the bottom plate.

[0014] As a preferred technical solution of this application, the adjustment component includes a second motor, the back of which is fixedly mounted on the front surface of the mounting plate, the output end of which is fixedly connected to a threaded rod, the outer surface of which is threadedly connected to a movable frame, and the inner side of which is fixedly connected to a snap-fit ​​component.

[0015] As a preferred technical solution of this application, the snap-fit ​​assembly includes a fixing rod, both ends of which are fixedly connected to the inner side of the movable frame. A telescopic rod is fixedly connected to the front surface of the fixing rod, and a locking plate is fixedly connected to one end of the telescopic rod. A first spring is fixedly connected to the back of the locking plate around the telescopic rod, and a roller is rotatably connected to the inner side wall of the locking plate.

[0016] As a preferred technical solution of this application, the lower surface of the movable frame is slidably connected to a limiting plate, and the lower surface of the limiting plate is fixedly connected to the other side of the upper surface of the base plate.

[0017] As a preferred technical solution of this application, a groove is provided on the front surface of the upright plate, and a pressing component is rotatably connected inside the groove.

[0018] As a preferred technical solution of this application, the pressing assembly includes a connecting rod, one end of which is rotatably connected to the inside of the groove, the other end of which is rotatably connected to a lower pressure roller, and a second spring is fixedly connected to the lower surface of the connecting rod.

[0019] As a preferred technical solution of this application, the bottom end of the second spring is fixedly connected to the bottom end of the front surface of the upper plate, and the second spring is inclined.

[0020] (III) Beneficial Effects

[0021] 1. The winding assembly allows for adjustment of the third limiting plate position based on the required sponge width. Combined with the second limiting plate, the sponge is limited on both sides, facilitating the winding of sponges of different widths and enhancing production flexibility. Simultaneously, the pressure rod can fix the end of the sponge, making it easier for the winding rod to wind it, resulting in a smoother and more controllable winding process. This design is suitable for sponges of different thicknesses, enhancing the equipment's adaptability and practicality.

[0022] 2. Through the set adjustment components and snap-fit ​​components, the distance between the snap-fit ​​plate and the winding rod can be controlled by the threaded rod, so as to snap and limit the sponge at different thickness stages during the winding process, improve the uniformity of sponge winding, and the roller can make the contact between the snap-fit ​​plate and the sponge in a sliding fit state, effectively avoiding the sponge surface scratches or structural damage caused by excessive snap-fit, thereby ensuring the integrity of the material and its performance. Attached Figure Description

[0023] Figure 1 A schematic diagram of a material reel for sponge production and processing;

[0024] Figure 2 This is a schematic diagram of the winding rod in a material winding frame for sponge production and processing.

[0025] Figure 3 This is a schematic diagram of the movable frame in a material reel for sponge production and processing.

[0026] Figure 4 This is a schematic diagram of the structure of a roller in a material reel for sponge production and processing.

[0027] Figure 5 This is a schematic diagram of the structure of the lower pressure roller in a material winding frame for sponge production and processing.

[0028] In the picture:

[0029] 1. Base plate; 2. Vertical plate; 3. Mounting plate; 4. First motor; 5. Winding rod; 6. First limiting plate; 7. Pressure rod; 8. Fastening nut; 9. Third limiting plate; 10. Fixing bolt; 11. Upper plate; 12. Lower plate; 13. Hydraulic rod; 14. Second motor; 15. Threaded rod; 16. Moving frame; 17. Fixing rod; 18. Telescopic rod; 19. Clamping plate; 20. First spring; 21. Roller; 22. Limiting plate; 23. Connecting rod; 24. Lower pressure roller; 25. Second spring; 26. Second limiting plate. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] This utility model provides a material reel for sponge production and processing, such as... Figures 1-5 As shown, a material winding rack for sponge production and processing includes a base plate 1, with a vertical plate 2 fixedly connected to one side of the upper surface of the base plate 1. There are two vertical plates 2, and a winding assembly is fixedly installed on one side of one of the vertical plates 2. Mounting plates 3 are fixedly connected to both the front and back surfaces of the base plate 1, and an adjustment assembly is fixedly installed on the front surface of the mounting plate 3.

[0032] The winding assembly includes a first motor 4, one side of which is fixedly mounted on one side of one of the upright plates 2. A winding rod 5 is fixedly connected to the output end of the first motor 4. A first limiting plate 6 is fixedly connected to one end of the outer surface of the winding rod 5. A guide groove is formed on one side of the first limiting plate 6, and a pressure rod 7 is inserted into the guide groove. A second limiting plate 26 is sleeved on one end of the outer surface of the pressure rod 7. Fastening nuts 8 are threaded onto both sides of the outer surface of the pressure rod 7 located on the second limiting plate 26. A third limiting plate 9 is slidably connected to the middle of the outer surface of the pressure rod 7. The third limiting plate 9 can slide to the desired position on the outer surface of the winding rod 5 according to the required width of the sponge to be wound, in conjunction with the second limiting plate 26. The disc 26 limits the two sides of the sponge to facilitate winding of sponges of different widths, thereby enhancing production flexibility. At the same time, one end of the sponge is placed in the gap between the pressure rod 7 and the winding rod 5. The pressure rod 7 is then moved to the appropriate position inside the guide groove by controlling it. The fastening nuts 8 on both sides of the second limiting disc 26 are then tightened to fix the position of the pressure rod 7, thereby fixing the end of the sponge so that the winding rod 5 can wind it, making the winding process smoother and more controllable. It is also suitable for sponges of different thicknesses, enhancing the adaptability and practicality of the equipment. Subsequently, starting the first motor 4 can drive the winding rod 5 to rotate to wind the sponge.

[0033] The outer surface of the third limiting disc 9 is threaded with a fixing bolt 10. The middle part of the outer surface of the winding rod 5 is provided with several screw holes that are compatible with the fixing bolt 10. By screwing the fixing bolt 10 into the corresponding screw hole, the position of the third limiting disc 9 can be fixed to effectively limit one side of the sponge.

[0034] The other upright plate 2 is divided into an upper plate 11 and a lower plate 12. The lower surface of the upper plate 11 is connected to the upper surface of the lower plate 12 by a hinge. A first fixing block is fixedly connected to one side of the upper plate 11. A hydraulic rod 13 is rotatably connected inside the first fixing block. A second fixing block is rotatably connected to the bottom end of the hydraulic rod 13. One side of the second fixing block is fixedly connected to the inner side of the bottom plate 1. Activating the hydraulic rod 13 can pull the upper plate 11 down to make one end of the winding rod 5 suspended in the air, which is convenient for unloading the wound sponge.

[0035] The adjustment assembly includes a second motor 14, the back of which is fixedly mounted on the front surface of the mounting plate 3. A threaded rod 15 is fixedly connected to the output end of the second motor 14. A movable frame 16 is threadedly connected to the outer surface of the threaded rod 15. A snap-fit ​​assembly is fixedly connected to the inner side of the movable frame 16. Starting the second motor 14 can drive the threaded rod 15 to rotate, thereby driving the movable frame 16 to move back and forth on its surface to control the distance between the snap-fit ​​plate 19 and the winding rod 5, so as to snap and limit the sponge at different thickness stages during the winding process and improve the uniformity of the sponge winding.

[0036] The snap-fit ​​assembly includes a fixed rod 17, both ends of which are fixedly connected to the inner side of the movable frame 16. A telescopic rod 18 is fixedly connected to the front surface of the fixed rod 17, and a snap-fit ​​plate 19 is fixedly connected to one end of the telescopic rod 18. A first spring 20 is fixedly connected to the back of the snap-fit ​​plate 19, which is located around the telescopic rod 18. A roller 21 is rotatably connected to the inner side wall of the snap-fit ​​plate 19. The telescopic rod 18 can provide connection and support between the snap-fit ​​plate 19 and the fixed rod 17. The first spring 20 can initially buffer the pushing force experienced by the snap-fit ​​plate 19 when snapping the sponge, so as to ensure the safety of equipment operation. Subsequently, the roller 21 can make the contact between the snap-fit ​​plate 19 and the sponge in a sliding fit state, effectively avoiding scratches or structural damage to the sponge surface caused by excessive snap-fit, thereby ensuring the integrity of the material and its performance.

[0037] A limiting plate 22 is slidably connected to the lower surface of the movable frame 16. The lower surface of the limiting plate 22 is fixedly connected to the other side of the upper surface of the base plate 1. The limiting plate 22 can limit and guide the movable frame 16, allowing it to move horizontally along the threaded rod 15.

[0038] The front surface of the upright plate 2 has a groove, and a pressing component is rotatably connected inside the groove.

[0039] The pressing assembly includes a connecting rod 23. One end of the connecting rod 23 is rotatably connected to the inside of the groove, and the other end of the connecting rod 23 is rotatably connected to a lower pressure roller 24. A second spring 25 is fixedly connected to the lower surface of the connecting rod 23. The bottom end of the second spring 25 is fixedly connected to the bottom end of the front surface of the upper plate 11. The second spring 25 is inclined. The second spring 25 pulls one end of the connecting rod 23 downward. The lower pressure roller 24 can provide downward pressure during the sponge winding process to ensure the stability and compactness of the sponge winding.

[0040] Working steps: First, according to the width of the sponge to be wound, slide the third limiting plate 9 to the desired position on the outer surface of the winding rod 5, and screw the fixing bolt 10 into the corresponding screw hole to fix the position of the third limiting plate 9. Next, after the sponge passes under the lower pressure roller 24, place one end of the sponge in the gap between the pressure rod 7 and the winding rod 5. Then, control the pressure rod 7 to move to the appropriate position inside the guide groove, and then tighten the fastening nuts 8 on both sides of the second limiting plate 26 to fix the position of the pressure rod 7, thereby fixing the end of the sponge. Next, start the first motor 4 to drive the winding rod 5 to rotate to wind the sponge. At the same time, the second... Spring 25 pulls one end of connecting rod 23 downward, and the lower pressure roller 24 provides downward pressure during the sponge winding process. Then, starting the second motor 14 drives the threaded rod 15 to rotate, thereby driving the moving frame 16 to move back and forth on its surface to control the distance between the clamping plate 19 and the winding rod 5. The first spring 20 can initially buffer the pushing force on the clamping plate 19 when clamping the sponge, so that the contact between the clamping plate 19 and the sponge can be in a sliding fit state by the roller 21 to slide and limit the sponge. Finally, starting the hydraulic rod 13 can pull the upper plate 11 down to make one end of the winding rod 5 suspended in the air, which is convenient for unloading the wound sponge.

[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A material reel for sponge production and processing, comprising a base plate (1), characterized in that: A vertical plate (2) is fixedly connected to one side of the upper surface of the base plate (1). There are two vertical plates (2). A winding assembly is fixedly installed on one side of one of the vertical plates (2). Mounting plates (3) are fixedly connected to both the front and back surfaces of the base plate (1). An adjustment assembly is fixedly installed on the front surface of the mounting plate (3). The winding assembly includes a first motor (4), one side of which is fixedly installed on one side of one of the upright plates (2). The output end of the first motor (4) is fixedly connected to a winding rod (5). One end of the outer surface of the winding rod (5) is fixedly connected to a first limiting plate (6). A guide groove is provided on one side of the first limiting plate (6). A pressure rod (7) is inserted into the guide groove. One end of the outer surface of the pressure rod (7) is sleeved with a second limiting plate (26). Fastening nuts (8) are threadedly connected to both sides of the outer surface of the pressure rod (7) located on the second limiting plate (26). A third limiting plate (9) is slidably connected to the middle of the outer surface of the pressure rod (7).

2. The material reel for sponge production and processing according to claim 1, characterized in that: The outer surface of the third limiting plate (9) is threaded with a fixing bolt (10), and the middle part of the outer surface of the winding rod (5) is provided with several screw holes that are compatible with the fixing bolt (10).

3. The material reel for sponge production and processing according to claim 1, characterized in that: One of the upright plates (2) is divided into an upper plate (11) and a lower plate (12), and the lower surface of the upper plate (11) and the upper surface of the lower plate (12) are hinged together.

4. The material reel for sponge production and processing according to claim 3, characterized in that: A first fixing block is fixedly connected to one side of the upper plate (11), and a hydraulic rod (13) is rotatably connected inside the first fixing block. A second fixing block is rotatably connected to the bottom end of the hydraulic rod (13), and one side of the second fixing block is fixedly connected to the inner side of the bottom plate (1).

5. A material reel for sponge production and processing according to claim 1, characterized in that: The adjustment assembly includes a second motor (14), the back of which is fixedly mounted on the front surface of the mounting plate (3), the output end of which is fixedly connected to a threaded rod (15), the outer surface of which is threadedly connected to a movable frame (16), and the inner side of which is fixedly connected to a snap-fit ​​assembly.

6. A material reel for sponge production and processing according to claim 5, characterized in that: The snap-fit ​​assembly includes a fixed rod (17), both ends of which are fixedly connected to the inner side of the movable frame (16). A telescopic rod (18) is fixedly connected to the front surface of the fixed rod (17). A locking plate (19) is fixedly connected to one end of the telescopic rod (18). A first spring (20) is fixedly connected to the back of the locking plate (19) around the telescopic rod (18). A roller (21) is rotatably connected to the inner side wall of the locking plate (19).

7. A material reel for sponge production and processing according to claim 5, characterized in that: The lower surface of the movable frame (16) is slidably connected to a limiting plate (22), and the lower surface of the limiting plate (22) is fixedly connected to the other side of the upper surface of the base plate (1).

8. A material reel for sponge production and processing according to claim 1, characterized in that: The front surface of the upright plate (2) is provided with a groove, and a pressing component is rotatably connected inside the groove.

9. A material reel for sponge production and processing according to claim 8, characterized in that: The pressing assembly includes a connecting rod (23), one end of which is rotatably connected to the inside of the groove, and the other end of which is rotatably connected to a lower pressure roller (24). A second spring (25) is fixedly connected to the lower surface of the connecting rod (23).

10. A material reel for sponge production and processing according to claim 9, characterized in that: The bottom end of the second spring (25) is fixedly connected to the bottom end of the front surface of the upper plate (11), and the second spring (25) is inclined.

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