A mosaic refractory assembly
By setting connectors between the kiln shell and the precast components and filling them with nano-insulating materials, the problem of poor fixation of traditional refractory materials is solved, resulting in better heat insulation and extended service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 乔少磊
- Filing Date
- 2025-09-04
- Publication Date
- 2026-07-21
AI Technical Summary
Traditional refractory materials cannot be fixed in place, have large gaps, and are easily eroded by materials and wind, resulting in serious heat loss and shortened service life.
Embedded heat-insulating and refractory components are used, and connectors are set between the kiln shell and the prefabricated components, and nano heat-insulating materials are filled to enhance the fixation and heat insulation effect.
It improves the heat insulation of the kiln, reduces heat loss, and extends its service life.
Smart Images

Figure CN224534778U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermal insulation and fire resistance technology, specifically to an embedded thermal insulation and fire resistance component. Background Technology
[0002] In traditional refractory materials, the insulation material cannot be fixed, and the gaps are large, making it easy for it to fall off due to material erosion, wind erosion, and other reasons. This results in serious heat loss and a significant reduction in service life.
[0003] Therefore, we propose an embedded thermal insulation and fire-resistant component to address the problems mentioned above. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] In view of the shortcomings of the prior art mentioned above, the purpose of this utility model is to provide an embedded heat-insulating and fire-resistant component to solve the problems mentioned above.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] An embedded heat-insulating and refractory component includes multiple prefabricated parts disposed below a kiln shell and a connector disposed between the prefabricated parts and the kiln shell. Adjacent prefabricated parts are welded and fixed together. Side grooves are formed on both sides of the top of each prefabricated part. Two adjacent side grooves form a connecting groove that is adapted to the connector. The connector is fixedly connected to the connecting groove. The connector has a hollow structure. The interior of the connector and the space between the kiln shell and the multiple prefabricated parts are filled with nano-insulating material.
[0009] Furthermore, the cross-section of the connector has a trapezoidal structure.
[0010] Furthermore, the top of the connector is fixed in contact with the bottom of the kiln shell.
[0011] Furthermore, the nano-insulating material is a nano-aerogel.
[0012] (III) Beneficial Effects
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] The nano-insulation material filled between the kiln shell and the precast components can play a role in heat insulation, reduce heat loss of the kiln, and improve energy efficiency. By adding multiple connecting parts between the kiln shell and the precast components, the nano-insulation material can be reinforced to reduce or even prevent the nano-insulation material from falling off and extend its service life. Attached Figure Description
[0015] Figure 1 This is a partial structural schematic diagram of the embedded heat-insulating and fire-resistant component of this utility model;
[0016] Figure 2 This is a cross-sectional structural diagram of the embedded heat-insulating and fire-resistant component of this utility model.
[0017] In the diagram: 1. Precast component; 2. Connector; 3. Side groove; 4. Nano-insulation material; 5. Kiln shell. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-2 As shown, this utility model provides an embedded heat-insulating and refractory component, including multiple prefabricated parts 1 disposed below the kiln shell 5 and a connector 2 disposed between the prefabricated parts 1 and the kiln shell 5. Two adjacent prefabricated parts 1 are welded and fixed together, and the multiple welded and fixed prefabricated parts 1 form an embedded base plate. Each prefabricated part 1 has a side groove 3 on both sides of its top. Two adjacent side grooves 3 form a connecting groove that is adapted to the connector 2. The cross-section of the connector 2 and the connecting groove is trapezoidal. During installation, the connector 2 is inserted into the connecting groove and the tenon and mortise are joined. The kiln shell 5 and the multiple prefabricated parts 1 are filled with nano heat-insulating material 4, which can be nano aerogel.
[0020] During construction, the precast component 1 is first welded and fixed in sequence. Then, the connector 2 is inserted into the connecting groove and then the connector 2 is welded to the precast component 1 to enhance stability. Then, the top of the connector 2 is welded to the lower wall of the kiln shell 5. Finally, the nano-insulation material 4 is filled into the reserved position between the kiln shell 5 and the precast component 1.
[0021] As a preferred technical solution of this utility model: the connector 2 is a hollow structure, and the interior of the connector 2 is also filled with nano-insulation material 4 to improve the coverage of nano-insulation material 4 and further improve the heat insulation of the kiln.
[0022] As a preferred technical solution of this utility model: the precast component 1 can be stamped and formed according to the design dimensions at the manufacturer, sintered at high temperature, and precast. The construction process only requires welding the precast component 1 and the connector 2 and then inserting the nano-insulation material, so as to simplify the construction process and shorten the construction cycle.
[0023] For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances; for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An embedded thermal insulation and fire-resistant component, characterized in that: It includes multiple prefabricated parts (1) set below the kiln shell (5) and a connector (2) set between the prefabricated parts (1) and the kiln shell (5). Two adjacent prefabricated parts (1) are welded and fixed together. Side grooves (3) are opened on both sides of the top of the prefabricated parts (1). Two adjacent side grooves (3) form a connecting groove that is compatible with the connector (2). The connector (2) is fixedly connected to the connecting groove. The kiln shell (5) and the multiple prefabricated parts (1) are filled with nano heat insulation material (4).
2. The embedded heat-insulating and fire-resistant component according to claim 1, characterized in that: The connector (2) has a trapezoidal cross-section.
3. The embedded heat-insulating and fire-resistant component according to claim 1, characterized in that: The connector (2) has a hollow structure and is filled with nano-insulating material (4).
4. The embedded heat-insulating and fire-resistant component according to claim 1, characterized in that: The nano-insulation material (4) is a nano-aerogel.