PCB forming CCD machine efficiency improving device

Abstract

The utility model relates to the technical field of PCB, and disclose a kind of PCB forming CCD machine efficiency promotion device, including linkage mechanism, lifting mechanism and supporting plate, wherein: the linkage mechanism includes guide plate, two sprocket and chain, two the sprocket is rotatable connection in the both ends of the outer surface of guide plate respectively, and the chain is engaged connection in the outer wall of two sprocket;The lifting mechanism is slidably connected in the lower end of the side of guide plate far from chain, and the supporting plate is slidably connected in the upper end of the side of guide plate far from chain.This PCB forming CCD machine efficiency promotion device, by the cooperation setting of two sprocket and chain, can be in the process of pulling lifting mechanism, by the synchronous transmission of chain, drive supporting plate to slide adjustment, so it can in the process of single processing, by supporting plate and lifting mechanism alternate installation and processing, to reduce the time wasted in the process of discharging and discharging, to improve processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of PCB molding technology, specifically to a device for improving the efficiency of a PCB molding CCD router. Background Technology

[0002] In the PCB (printed circuit board) manufacturing industry, the router is a key piece of equipment for forming circuit boards, and its processing efficiency directly affects production capacity and production costs.

[0003] Traditional PCB forming CCD routers generally face the problem that workpiece loading and unloading cannot be synchronized with processing. Existing equipment usually adopts a single-station or multi-station processing mode. Even if multiple workpieces can be processed at one time, operators still need to remove the processed workpieces and put in and install the new workpieces. That is, after each workpiece processing is completed, the machine needs to be stopped for unloading, loading and positioning calibration, which results in a long time interval between the two processing processes. Especially in small-batch, multi-batch production scenarios, frequent material changes and positioning will reduce production efficiency. Utility Model Content

[0004] This invention provides an efficiency improvement device for a PCB forming CCD router, which can simultaneously install and remove two workpieces at one processing station, reducing the time wasted in removing and installing workpieces and improving the processing efficiency of the device.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] Design an efficiency improvement device for a PCB forming CCD router, including a linkage mechanism, a lifting mechanism, and a support plate, wherein:

[0007] The linkage mechanism includes a guide plate, two sprockets and a chain. The two sprockets are rotatably connected to both ends of the outer surface of the guide plate, and the chain is engaged with the outer walls of the two sprockets.

[0008] The lifting mechanism is slidably connected to the lower end of the guide plate on the side away from the chain, and the support plate is slidably connected to the upper end of the guide plate on the side away from the chain. Both the lifting mechanism and the support plate are connected to the outer wall of the chain via transmission.

[0009] Optionally, it also includes an installation mechanism, which includes a gong machine body, a protective cover, and a partition. The protective cover is rotatably connected to the upper part of the outer surface of the gong machine body, and the partition is fixedly installed on the lower part of the outer surface of the gong machine body.

[0010] Optionally, a support plate is fixedly installed on the inner bottom wall of the gong machine body, and the top of the support plate is fixedly installed on the bottom of the guide plate.

[0011] Optionally, the linkage mechanism further includes a protective shell, a motor, and guide grooves. The two protective shells are respectively fixedly installed at both ends of the guide plate. The inner sidewall of the protective shell is connected to the outer surface of the sprocket via a rotating shaft. The motor is fixedly installed on the outer wall of one of the protective shells. The output end of the motor is connected to the outer surface of one of the sprockets via a key. The two guide grooves are respectively opened above and below the outer surface of the guide plate.

[0012] Optionally, the lifting mechanism includes a bracket, an adjusting plate, and hydraulic rods. The four hydraulic rods are respectively fixedly installed at the four corners of the bottom of the bracket, and one end of each of the four hydraulic rods protruding from the bracket is respectively fixedly installed at the four corners of the bottom of the adjusting plate.

[0013] Optionally, a guide mechanism is fixedly installed on the outer surface of the bracket and the outer surface of the tray. The guide mechanism includes a guide block, the outer surface of which is slidably connected to the inner wall of the guide groove, and one end of the guide block extending out of the guide groove is fixedly installed on the outer surface of the chain.

[0014] Optionally, the guiding mechanism further includes positioning shafts and rollers. The positioning shafts are fixedly installed on both sides of the outer surface of the bracket and the tray, and the rollers are rotatably connected to the outer surface of the positioning shafts.

[0015] Optionally, the lower part of the outer surface of the roller is rotatably connected to the inner wall of the guide groove.

[0016] This utility model provides an efficiency improvement device for PCB forming CCD routers, which has the following beneficial effects:

[0017] This efficiency-enhancing device for PCB forming CCD routers, through the coordinated arrangement of two sprockets and a chain, enables the pallet to slide and adjust during the pulling and lifting mechanism's operation, thanks to the synchronous transmission of the chain. Therefore, in a single processing cycle, the pallet and lifting mechanism can be alternately installed and processed. At each processing station, the cyclical feeding and unloading of the pallet and lifting mechanism allows for the simultaneous processing of one workpiece while another is pre-installed on the lifting mechanism. After one workpiece is completed, the pallet can be pulled out directly, allowing the other workpiece to be fed in for reprocessing. Workers can then remove the completed workpiece and reposition the new one, reducing wasted time during material loading and unloading, thereby improving processing efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall installation structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the opening structure of the protective cover of this utility model;

[0020] Figure 3 This is a schematic diagram of the lifting mechanism and support plate installation structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the installation structure of the linkage mechanism of this utility model;

[0022] Figure 5 This is a schematic diagram of the linkage mechanism of this utility model;

[0023] Figure 6 A structural schematic diagram of the guide groove of this utility model is provided;

[0024] Figure 7 This is an exploded view of the lifting mechanism of this utility model;

[0025] Figure 8 This is a schematic diagram of the pallet structure of this utility model.

[0026] In the diagram: 1. Installation mechanism; 101. Machine body; 102. Protective cover; 103. Partition; 2. Support plate; 3. Linkage mechanism; 301. Guide plate; 302. Protective shell; 303. Sprocket; 304. Motor; 305. Chain; 306. Guide groove; 4. Lifting mechanism; 401. Bracket; 402. Adjusting plate; 403. Hydraulic rod; 5. Support plate; 6. Guide mechanism; 601. Guide block; 602. Positioning shaft; 603. Roller. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0028] Please see Figures 1 to 8 This utility model embodiment provides an efficiency improvement device, which is applied to the scenario of improving the processing efficiency of a PCB forming CCD router. In this embodiment, the structure of the efficiency improvement device is improved so that it has two stations that alternately feed and pull out the workpiece. Specifically, taking PCB forming as an example, as a preferred solution in this embodiment, the efficiency improvement device is specifically a PCB forming CCD router efficiency improvement device, which can quickly position the workpiece during ceramic workpiece cutting.

[0029] Please see Figures 1 to 8 This utility model provides a technical solution: an efficiency improvement device for PCB forming CCD routers, which is applied to scenarios where the processing efficiency of PCB forming CCD routers is improved.

[0030] It includes a linkage mechanism 3, a lifting mechanism 4, and a support plate 5, wherein:

[0031] The linkage mechanism 3 includes a guide plate 301, two sprockets 303 and a chain 305. The two sprockets 303 are rotatably connected to both ends of the outer surface of the guide plate 301, and the chain 305 is engaged with the outer wall of the two sprockets 303.

[0032] The lifting mechanism 4 is slidably connected to the lower end of the guide plate 301 on the side away from the chain 305, and the support plate 5 is slidably connected to the upper end of the guide plate 301 on the side away from the chain 305. Both the lifting mechanism 4 and the support plate 5 are connected to the outer wall of the chain 305 for transmission.

[0033] In this embodiment, the guide plate 301 is the basic component of the linkage mechanism 3, providing guidance for the sliding of the sprockets 303, chain 305, lifting mechanism 4, and support plate 5, ensuring that each component moves along a predetermined path and ensuring the motion accuracy of the entire device. The two sprockets 303 are rotatably connected to both ends of the outer surface of the guide plate 301 and mesh with the chain 305. Their function is to drive the chain 305 to move through rotation, thereby achieving synchronous movement of the lifting mechanism 4 and support plate 5. They are key components of the linkage transmission. The chain 305 meshes with the outer walls of the two sprockets 303 and transmits power to the lifting mechanism 4 and support plate 5. The moving connection enables the synchronous movement of the lifting mechanism 4 and the pallet 5 under the drive of the sprocket 303, allowing them to alternately perform installation and processing operations, reducing material feeding and unloading time, and improving processing efficiency. At each processing station, the lifting mechanism 4 and the pallet 5 can cycle in and out, allowing one workpiece to be processed while another workpiece is pre-installed on the lifting mechanism 4. After one workpiece is processed, the pallet 5 can be pulled out directly, allowing another workpiece to be fed in for reprocessing. The operator can remove the processed workpiece and reinstall and position the new workpiece.

[0034] In the above embodiments, as a preferred option, an installation mechanism 1 is also included. The installation mechanism 1 includes a milling machine body 101, a protective cover 102, and a partition 103. The protective cover 102 is rotatably connected to the upper part of the outer surface of the milling machine body 101, and the partition 103 is fixedly installed below the outer surface of the milling machine body 101. The milling machine body 101 serves as the basic support structure of the entire device, providing installation positions for other components and acting as a bearing platform for the entire processing process, ensuring the stable operation of each part of the device. The protective cover 102 is rotatably connected to the upper part of the outer surface of the milling machine body 101, playing a protective role during processing, preventing processing debris from splashing out, ensuring the safety of operators, and also preventing external dust and other impurities from entering the milling machine and affecting processing accuracy. The partition 103 is fixedly installed below the outer surface of the milling machine body 101, its function being to separate different areas inside the milling machine, reducing mutual interference between different parts during processing, and also facilitating the classification management and maintenance of different components.

[0035] In the above embodiments, as a preferred option, a support plate 2 is fixedly installed on the inner bottom wall of the gong machine body 101. The top of the support plate 2 is fixedly installed on the bottom of the guide plate 301. The support plate 2 is fixedly installed on the inner bottom wall of the gong machine body 101, and the top is fixedly connected to the bottom of the guide plate 301. Its main function is to support the guide plate 301, ensure the stability of the guide plate 301 during operation, and provide a stable foundation for the normal operation of the linkage mechanism 3, the lifting mechanism 4, and the support plate 5.

[0036] In the above embodiment, as a preferred solution, the linkage mechanism 3 further includes a protective shell 302, a motor 304, and a guide groove 306. Two protective shells 302 are respectively fixedly installed at both ends of the guide plate 301. The inner sidewall of the protective shell 302 is connected to the outer surface of the sprocket 303 via a rotating shaft. The motor 304 is fixedly installed on the outer wall of one of the protective shells 302. The output end of the motor 304 is connected to the outer surface of one of the sprockets 303 via a key. Two guide grooves 306 are respectively opened above and below the outer surface of the guide plate 301. The protective shells 302 are respectively fixedly installed at both ends of the guide plate 301, and the sprockets 303 are installed inside. Their function is to protect the sprockets 303 and the chain 305, prevent external dust and debris from entering, and extend the life of the sprockets 303 and chain 305. The lifespan of the 5 is extended, and it also prevents operators from accidentally coming into contact with the moving sprocket 303 and chain 305, thus improving safety. The motor 304 is fixedly installed on the outer wall of one of the protective shells 302, and its output end is connected to the outer surface of one of the sprockets 303 via a key. The motor 304 provides power to the entire linkage mechanism 3, driving the sprocket 303 to rotate, which in turn drives the chain 305 and other components to move, enabling the device to work in the set manner. The guide grooves 306 are respectively opened above and below the outer surface of the guide plate 301 and are used in conjunction with the guide mechanism 6. The guide grooves 306 provide sliding tracks for the guide block 601 and roller 603, ensuring the stability and accuracy of the lifting mechanism 4 and the support plate 5 during the sliding process, so that they can move along the predetermined trajectory.

[0037] In the above embodiment, as a preferred solution, the lifting mechanism 4 includes a bracket 401, an adjusting plate 402, and hydraulic rods 403. The four hydraulic rods 403 are respectively fixedly installed at the four corners of the bottom of the bracket 401. One end of each hydraulic rod 403 protrudes from the bracket 401 and is fixedly installed at the four corners of the bottom of the adjusting plate 402. The bracket 401 is used to place the workpiece and is the load-bearing component of the workpiece. The bracket 401 is connected to the guide groove 306 and the chain 305 through the guide mechanism 6, and is driven by the chain 305 to... The workpiece is then slidably fed into or pulled out of the processing area. The adjusting plate 402 is connected to the bracket 401 via hydraulic rods 403. Therefore, after the bracket 401 is inserted into the milling machine body 101, the height of the adjusting plate 402 is adjusted using the hydraulic rods 403. After adjustment, the adjusting plate 402 is level with the bracket 5, thus achieving stable support for the workpiece. The hydraulic rods 403 are fixedly installed at the four corners of the bottom of the bracket 401, with one end connected to the bracket 401 and the other end connected to the adjusting plate 402. The hydraulic rods 403 provide stable thrust, enabling the adjusting plate 402 to rise and fall, facilitating precise support and positioning of the workpiece and ensuring processing quality.

[0038] In the above embodiment, as a preferred embodiment, a guide mechanism 6 is fixedly installed on the outer surface of both the bracket 401 and the outer surface of the pallet 5. The guide mechanism 6 includes a guide block 601, the outer surface of which is slidably connected to the inner wall of the guide groove 306. One end of the guide block 601 protruding from the guide groove 306 is fixedly installed on the outer surface of the chain 305. The pallet 5 is also used to place workpieces and is connected to the guide groove 306 and the chain 305 through the guide mechanism 6. Driven by the chain 305, it moves synchronously with the lifting mechanism 4. The pallet 5 and the lifting mechanism 4 alternate. In this system, while one workpiece is being processed, another workpiece can be installed and removed, reducing downtime and improving processing efficiency. The guide block 601 is fixedly installed on the outer surface of the bracket 401 and the pallet 5, and its outer surface is slidably connected to the inner wall of the guide groove 306. One end of the guide block 601 protrudes from the guide groove 306 and is fixedly connected to the outer surface of the chain 305. The function of the guide block 601 is to ensure that the bracket 401 and the pallet 5 slide along the guide groove 306, and at the same time transmit the movement of the chain 305 to the bracket 401 and the pallet 5, so as to achieve their synchronous movement.

[0039] In the above embodiments, as a preferred option, the guide mechanism 6 further includes positioning shafts 602 and rollers 603. Multiple positioning shafts 602 are respectively fixedly installed on both sides of the outer surface of the bracket 401 and the support plate 5. Multiple rollers 603 are rotatably connected to the outer surface of multiple positioning shafts 602. The positioning shafts 602 are respectively fixedly installed on both sides of the outer surface of the bracket 401 and the support plate 5 for mounting the rollers 603. The positioning shafts 602 provide support and positioning for the rollers 603, ensuring that the rollers 603 can rotate stably.

[0040] In the above embodiments, as a preferred option, the lower part of the outer surface of the roller 603 is rotatably connected to the inner wall of the guide groove 306, the roller 603 is rotatably connected to the outer surface of the positioning shaft 602, and the lower part of the outer surface is rotatably connected to the inner wall of the guide groove 306. The function of the roller 603 is to reduce the friction of the bracket 401 and the support plate 5 during the sliding process, so that they can move more smoothly along the guide groove 306, thereby improving the operating efficiency and stability of the device.

[0041] In this invention, the working steps of the device are as follows:

[0042] 1. Turn on the motor 304. The motor 304 drives one of the sprockets 303 to rotate. The sprocket 303 drives the chain 305 that meshes with it to move. The transmission of the chain 305 provides power to the entire device.

[0043] 2. The chain 305 drives the lifting mechanism 4 and the support plate 5 to start sliding. The lifting mechanism 4 slides at the lower end of the guide plate 301 away from the chain 305, and the support plate 5 slides at the upper end of the guide plate 301 away from the chain 305. The guide block 601 slides along the guide groove 306 to ensure the accuracy of the movement trajectory of the bracket 401 and the support plate 5. At the same time, the roller 603 rolls on the inner wall of the guide groove 306 to reduce sliding friction and make the movement smoother.

[0044] 3. When the pallet 5 sends a workpiece into the processing station inside the milling machine body 101 for processing, the operator can pre-install a new workpiece on the external lifting mechanism 4. The bracket 401 adjusts the height of the adjusting plate 402 through the hydraulic rod 403 so that it is level with the pallet 5 and stably supports the workpiece.

[0045] 4. After the workpiece on the pallet 5 is processed, the motor 304 drives the chain 305 to move in the opposite direction, pulling the pallet 5 out of the processing station. At the same time, the lifting mechanism 4 sends the pre-installed workpiece into the processing station to start a new round of processing.

[0046] 5. The staff removes the processed workpiece from the pallet 5 pulled out from the processing station and reinstalls the new workpiece to prepare for the next processing.

[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for improving the efficiency of a PCB forming CCD router, characterized in that: It includes a linkage mechanism (3), a lifting mechanism (4), and a support plate (5), wherein: The linkage mechanism (3) includes a guide plate (301), two sprockets (303) and a chain (305). The two sprockets (303) are rotatably connected to both ends of the outer surface of the guide plate (301), and the chain (305) is meshed with the outer wall of the two sprockets (303). The lifting mechanism (4) is slidably connected to the lower end of the guide plate (301) on the side away from the chain (305), and the support plate (5) is slidably connected to the upper end of the guide plate (301) on the side away from the chain (305). Both the lifting mechanism (4) and the support plate (5) are connected to the outer wall of the chain (305) via transmission.

2. The efficiency improvement device for a PCB forming CCD router according to claim 1, characterized in that: It also includes an installation mechanism (1), which includes a gong machine body (101), a protective cover (102) and a partition (103). The protective cover (102) is rotatably connected to the upper part of the outer surface of the gong machine body (101), and the partition (103) is fixedly installed below the outer surface of the gong machine body (101).

3. The efficiency improvement device for a PCB forming CCD router according to claim 2, characterized in that: A support plate (2) is fixedly installed on the inner bottom wall of the gong body (101), and the top of the support plate (2) is fixedly installed on the bottom of the guide plate (301).

4. The efficiency improvement device for a PCB forming CCD router according to claim 1, characterized in that: The linkage mechanism (3) further includes a protective shell (302), a motor (304), and a guide groove (306). The two protective shells (302) are respectively fixedly installed at both ends of the guide plate (301). The inner sidewall of the protective shell (302) is connected to the outer surface of the sprocket (303) through a rotating shaft. The motor (304) is fixedly installed on the outer wall of one of the protective shells (302). The output end of the motor (304) is connected to the outer surface of one of the sprockets (303) through a key. The two guide grooves (306) are respectively opened above and below the outer surface of the guide plate (301).

5. The efficiency improvement device for a PCB forming CCD router according to claim 1, characterized in that: The lifting mechanism (4) includes a bracket (401), an adjusting plate (402), and hydraulic rods (403). The four hydraulic rods (403) are respectively fixedly installed at the four corners of the bottom of the bracket (401), and one end of the four hydraulic rods (403) protruding from the bracket (401) is respectively fixedly installed at the four corners of the bottom of the adjusting plate (402).

6. The efficiency improvement device for a PCB forming CCD router according to claim 5, characterized in that: The outer surface of the bracket (401) and the outer surface of the tray (5) are both fixedly equipped with a guide mechanism (6). The guide mechanism (6) includes a guide block (601). The outer surface of the guide block (601) is slidably connected to the inner wall of the guide groove (306). One end of the guide block (601) that protrudes from the guide groove (306) is fixedly installed on the outer surface of the chain (305).

7. The efficiency improvement device for a PCB forming CCD router according to claim 6, characterized in that: The guide mechanism (6) further includes positioning shafts (602) and rollers (603). The multiple positioning shafts (602) are respectively fixedly installed on both sides of the outer surface of the bracket (401) and the tray (5), and the multiple rollers (603) are respectively rotatably connected to the outer surface of the multiple positioning shafts (602).

8. The efficiency improvement device for a PCB forming CCD router according to claim 7, characterized in that: The lower part of the outer surface of the roller (603) is rotatably connected to the inner wall of the guide groove (306).

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