A brake disc assembly cycle wrap liner

Abstract

The utility model discloses a kind of brake disc assembly circulation packaging inner liner, it is related to logistics container technical field, including bottom shared layer board, bottom shared layer board upside is provided with bottom circulation cutter card, bottom circulation cutter card upside is provided with circulation layer board, circulation layer board upside is provided with several upper circulation cutter card, circulation layer board is used for separating upper and lower upper circulation cutter card between two adjacent upper circulation cutter card, and is provided with circulation layer board.The utility model changes traditional paper packaging inner liner into honeycomb board cutter card inner liner and honeycomb board layer board inner liner, adopts the positioning of part using hole design, can not only prevent part collision, but also support and save transportation space, while maintaining stable packaging structure, ensure the safety of brake disc in transportation process, the design is not only environmental protection economy, and have the advantages of efficient assembly, accurate alignment, improve transportation and storage efficiency, wear resistance is strong, can be repeatedly used, reduce space waste and operation error.

Description

Technical Field

[0001] This utility model relates to the field of logistics container technology, and in particular to a reusable packaging liner for a brake disc assembly. Background Technology

[0002] A brake disc assembly refers to the entire brake disc system consisting of the brake disc, brake disc mounting components, and cooling pads. It is commonly used in vehicle braking systems to decelerate and stop the vehicle. The brake disc generates braking force through the friction between the brake pads and the brake caliper, helping the vehicle slow down or stop. Brake disc assemblies are often packaged using disposable packaging with a filling paper liner. While this method effectively protects the brake discs during transportation, it also presents some significant problems.

[0003] The material of the filling paper liner is usually quite fragile, and paper scraps or fragments are easily generated during unpacking. These fragments may contaminate precision components such as brake discs. If these fragments are not cleaned up in time, they will affect the performance of the brake discs. The use of disposable packaging means that packaging materials need to be discarded after each transportation and storage, which not only causes a lot of resource waste but also brings additional economic costs. Moreover, the packaging material itself is not easily compressed, requiring more space during transportation, resulting in low transportation efficiency and increased logistics costs. Therefore, this utility model proposes a reusable packaging liner for brake disc assemblies to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this utility model is to solve the problems of poor positioning effect, contamination of parts by packaging material debris, and high packaging cost in the packaging and transportation of brake disc assembly parts, and to propose a reusable packaging liner for brake disc assembly.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A brake disc assembly recirculating packaging liner includes a bottom common layer plate, a bottom recirculating cutter plate is provided on the upper side of the bottom common layer plate, a recirculating layer plate is provided on the upper side of the bottom recirculating cutter plate, and a plurality of upper recirculating cutter plates are provided on the upper side of the recirculating layer plate. A recirculating layer plate is provided between each pair of adjacent upper recirculating cutter plates, and the recirculating layer plate is used to separate the upper and lower recirculating cutter plates.

[0007] Preferably, both the bottom circulating blade holder and the upper circulating blade holder have several honeycomb grooves inside, and the honeycomb grooves are used to place the brake disc assembly.

[0008] Preferably, the circulation layer plate has a plurality of placement slots corresponding to the honeycomb grooves. The placement slots are used to position the brake disc assembly, and the two parts of the brake disc assembly are located on the upper and lower sides of the circulation layer plate, respectively.

[0009] Preferably, reinforcing welding plates are provided at the four connection points of the upper circulating knife card. The reinforcing welding plates are welded to the upper circulating knife card by ultrasonic welding process to enhance the structural strength of the upper circulating knife card.

[0010] Preferably, the bottom circulating knife holder has the same length and width as the upper circulating knife holder, and the height of the bottom circulating knife holder is greater than or equal to half the height of the upper circulating knife holder.

[0011] Preferably, the bottom common layer has alignment notches on both the left and right sides, and the circulating layer has corresponding alignment notches on one side. The alignment notches are used for the left and right alignment of the upper and lower circulating layers.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model replaces the original paper packaging liner with a honeycomb board cutter liner and a honeycomb board layer liner. The layer liner has openings to position the parts, and the cutter liner separates the parts to prevent collisions and provides support. At the same time, the cutter liner can be folded and recycled to save transportation space.

[0014] 2. This utility model uses honeycomb panel knife clips and honeycomb panel layer liners in conjunction with a surrounding box. During recycling, the honeycomb panel layer liners are diagonally pulled, folded, compressed, and placed separately on the bottom tray for recycling. The honeycomb panel layer liners are stacked in the surrounding box for recycling, saving recycling volume. The contoured openings of the layer plates serve to position the parts and prevent them from rotating, making it convenient for manual handling of the parts. The knife clips serve to separate the parts and can also be stacked for support. The short knife clips at the bottom serve to elevate the parts and avoid the bottom structure of the parts.

[0015] 3. This utility model ensures the stability and load-bearing capacity of the packaging, effectively prevents the brake disc from being damaged during transportation, adopts recyclable materials and design, has environmental protection and economic benefits, while providing precise alignment and efficient assembly, reducing space waste and operational errors, the packaging structure is stable, wear-resistant, can maintain performance in multiple uses, and improve transportation and storage efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the combined structure of a brake disc assembly circulating packaging liner proposed in this utility model;

[0017] Figure 2 This is a top view of the inner packaging liner for a brake disc assembly proposed in this utility model.

[0018] Figure 3 This is a schematic diagram of the assembly structure of the bottom circulating blade clip in the circulating packaging liner of a brake disc assembly proposed in this utility model;

[0019] Figure 4This is a schematic diagram of the assembly structure of the bottom common layer and the bottom circulating blade in the inner liner of the circulating packaging of a brake disc assembly proposed in this utility model.

[0020] Figure 5 This is a schematic diagram of the structure of the circulation layer plate in the circulation packaging liner of a brake disc assembly proposed in this utility model;

[0021] Figure 6 This is a schematic diagram of the bottom shared layer in the inner lining of the circulating packaging of a brake disc assembly proposed in this utility model.

[0022] In the diagram: 1. Bottom shared shelf; 2. Bottom circulating blade holder; 3. Circulating shelf; 4. Placement slot; 5. Upper circulating blade holder; 6. Honeycomb groove; 7. Reinforcing welding plate; 8. Alignment notch. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Reference Figure 1-6 A reusable packaging liner for a brake disc assembly includes a bottom common shelf 1, a bottom reusable cutter 2 on the upper side of the bottom common shelf 1, a reusable shelf 3 on the upper side of the bottom reusable cutter 2, and several upper reusable cutter 5 on the upper side of the reusable shelf 3. Reinforcing welded plates 7 are provided at the four connecting points of the upper reusable cutter 5. The reinforcing welded plates 7 are welded to the upper reusable cutter 5 using ultrasonic welding technology to enhance the structural strength of the upper reusable cutter 5. The reinforcing welded plates 7 effectively improve the load-bearing capacity of the upper cutter 5, preventing deformation or breakage when bearing the brake disc assembly. The bottom common shelf 1 is the basic platform of the entire packaging structure, providing stable support. It closely cooperates with the bottom reusable cutter 2 to ensure that the entire packaging can bear the weight of the brake disc assembly and protect the brake disc from external impacts during transportation. The bottom reusable cutter 2 provides a fixing and support point to prevent the brake disc from moving inside the packaging, and also serves as part of the storage for the brake disc assembly.

[0025] A circulation layer plate 3 is provided between each of the two adjacent upper circulation blade holders 5. The circulation layer plate 3 is used to separate the upper and lower circulation blade holders 5. The bottom circulation blade holder 2 and the upper circulation blade holder 5 are both provided with several honeycomb grooves 6. The honeycomb grooves 6 are used to place the brake disc assembly. The circulation layer plate 3 is provided with several placement slots 4 corresponding to the honeycomb grooves 6. The placement slots 4 are used to hold the brake disc assembly. The two parts of the brake disc assembly are located on the upper and lower sides of the circulation layer plate 3 respectively. The circulation layer plate 3 also serves as the support and isolation function of the inner lining. By combining with the upper circulation blade holder 5 and the bottom circulation blade holder 2, the circulation layer plate 3 can maintain structural stability during multiple uses and reduce wear caused by frequent use. The design of the honeycomb grooves 6 resembles a honeycomb structure, which can distribute pressure and effectively support the brake disc assembly, avoiding direct contact between the brake disc and hard materials, reducing the risk of friction and damage. The placement slots 4 are used to fix the brake disc assembly in a designated position to prevent it from moving or colliding with each other during transportation, thereby ensuring that the brake disc is not damaged.

[0026] The bottom circulating knife card 2 has the same length and width as the upper circulating knife card 5, and the height of the bottom circulating knife card 2 is greater than or equal to half the height of the upper circulating knife card 5. Alignment notches 8 are opened on both sides of the bottom common shelf 1, and corresponding alignment notches 8 are opened on one side of several circulating shelves 3. The alignment notches 8 are used for the left and right alignment of the upper and lower circulating shelves 3. The design of the alignment notches 8 exists simultaneously on multiple circulating shelves 3. The purpose is to ensure that each layer of packaging structure can be correctly aligned, and to avoid space waste or structural instability caused by inaccurate installation. The bottom circulating knife card 2 and the upper circulating knife card 5 have the same size design (same length and width), but different heights. The height of the bottom circulating knife card 2 is greater than or equal to half the height of the upper circulating knife card 5. This design can better support the brake disc and stabilize the upper and lower structures, thereby improving the load-bearing capacity and stability of the packaging.

[0027] The assembly process for the brake disc assembly using the inner liner of this packaging is as follows: First, place the bottom common layer 1 at the bottom. Align and stack the bottom circulating blade 2 above it using the alignment notch 8. Then, place the circulating layer 3 on top of the bottom circulating blade 2. Align several circulating layer 3s on the upper and lower sides using the alignment notch 8. Then, place the upper circulating blade 5 on the circulating layer 3. Place the brake disc assembly in the honeycomb groove 6 of the upper circulating blade 5 and secure it in place using the placement slot 4 of the lower circulating layer 3. The two parts of the brake disc assembly are located on the upper and lower sides of the circulating layer 3. Then, stack the circulating layer 3 and the upper circulating blade 5 one by one. After placing the brake disc assembly in the honeycomb groove 6 of the upper circulating blade 5, stack them one by one.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A reusable packaging liner for a brake disc assembly, characterized in that, It includes a bottom common layer plate (1), a bottom circulating knife card (2) is provided on the upper side of the bottom common layer plate (1), a circulating layer plate (3) is provided on the upper side of the bottom circulating knife card (2), and a plurality of upper circulating knife cards (5) are provided on the upper side of the circulating layer plate (3). A circulating layer plate (3) is provided between two adjacent upper circulating knife cards (5). The circulating layer plate (3) is used to separate the upper and lower upper circulating knife cards (5).

2. The brake disc assembly recirculating packaging liner according to claim 1, characterized in that, Both the bottom circulating blade holder (2) and the upper circulating blade holder (5) have several honeycomb grooves (6) inside, and the honeycomb grooves (6) are used to place the brake disc assembly.

3. The brake disc assembly recirculating packaging liner according to claim 1, characterized in that, The circulation plate (3) has several placement slots (4) corresponding to the honeycomb grooves (6). The placement slots (4) are used to position the brake disc assembly. The two parts of the brake disc assembly are located on the upper and lower sides of the circulation plate (3).

4. The brake disc assembly recirculating packaging liner according to claim 1, characterized in that, The upper circulating knife card (5) is provided with reinforcing welding plates (7) at all four connection points. The reinforcing welding plates (7) are welded to the upper circulating knife card (5) by ultrasonic welding process to enhance the structural strength of the upper circulating knife card (5).

5. The brake disc assembly recirculating packaging liner according to claim 1, characterized in that, The bottom circulating knife holder (2) has the same length and width as the upper circulating knife holder (5), and the height of the bottom circulating knife holder (2) is greater than or equal to half the height of the upper circulating knife holder (5).

6. The brake disc assembly recirculating packaging liner according to claim 1, characterized in that, Alignment notches (8) are provided on both the left and right sides of the bottom common layer (1), and corresponding alignment notches (8) are provided on one side of several circulating layers (3). The alignment notches (8) are used for the left and right alignment of the upper and lower circulating layers (3).

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