Separate mobile compression box anti-dripping device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINCHUANGCHENG INVESTMENT (CHENGDU) ENVIRONMENTAL ENG CO LTD
- Filing Date
- 2025-09-03
- Publication Date
- 2026-08-07
AI Technical Summary
[0005]本实用新型的目的就在于为了解决上述问题而提供分离式移动压缩箱防滴落装置,以解决现有技术中压缩头翻转至一定角度箱体转运时,料斗与压缩头残留的渗滤液会滴落在箱体和地面上,会造成臭气污染及箱体腐蚀,需要人为清理的问题
[0016]1.该分离式移动压缩箱防滴落装置,通过防滴落机构,防滴落机构能实现渗滤液全流程无滴落收集,接水盘精准承接压缩头与翻转料斗残留渗滤液,避免其滴落在箱体和地面,从根源减少臭气污染并防止箱体腐蚀、延长使用寿命;渗滤液经钢丝软管导入排水沟集中处理,无需人工收集清理,既降低人工劳动强度,又避免人工接触渗滤液的人身危害;且接水盘依托立杆与箱盖联动,无需额外动力源,借助现有箱盖开合机构即可精准移动,节省设备制造成本与能耗,同时喉箍确保钢丝软管与接水盘连接紧密,避免渗滤液导流时渗漏,进一步提升收集处理的密封性与可靠性。
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Figure CN224602390U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a drip-proof device for a detachable mobile compression box, specifically a drip-proof device for a detachable mobile compression box, and belongs to the field of compression box technology. Background Technology
[0002] Separable waste compactors are a new type of sanitation equipment designed to improve waste disposal efficiency and reduce floor space. They are widely used in communities, commercial complexes, industrial parks, and other centralized waste-generating scenarios. At its core, it adopts a dual-function design of "categorized storage + independent compression." It typically consists of multiple separable waste collection units (such as separate containers for kitchen waste, recyclables, and other waste) and matching hydraulic or electric compression systems. Different types of waste can be placed into their respective containers, avoiding mixed loading and contamination. Each container can be individually connected to a compression device, using mechanical pressure to compress waste (especially loose household waste and cardboard boxes) to 1 / 3-1 / 5 of its original volume, significantly reducing the frequency of waste collection and transportation costs.
[0003] The prior art patent application number is 202122271582.5, entitled "Chassis-Separated Waste Compactor," which includes a frame assembly; a tilting frame assembly, one side of which is hinged to the top left side of the frame assembly, and the other side abutting against the top right side of the frame assembly; a tilting cylinder for driving the tilting frame assembly to tilt; a compression mechanism installed on the tilting frame assembly, with a material trough on the top; a feeding mechanism hinged to the tilting frame assembly for dumping waste into the material trough; a hydraulic power system for driving the tilting cylinder, compression mechanism, and feeding mechanism; and a waste collection bin with a feeding door on the top, the position and size of which correspond to the compression mechanism.
[0004] However, in actual use, when the compression head is rotated to a certain angle for transport, the leachate remaining in the hopper and compression head will drip onto the box and the ground, causing odor pollution and box corrosion. This requires manual cleaning, which reduces transport efficiency and poses a hazard to personnel. Therefore, a new technical solution needs to be designed to address this issue. Utility Model Content
[0005] The purpose of this utility model is to provide a separate mobile compression box anti-drip device to solve the above-mentioned problems, so as to solve the problem that when the compression head is flipped to a certain angle for box transfer, the leachate remaining in the hopper and compression head will drip onto the box and the ground, causing odor pollution and box corrosion, requiring manual cleaning.
[0006] This utility model is achieved through the following technical solution: a detachable mobile compression box anti-drip device.
[0007] The device includes a column frame with a drainage ditch at the top. A left support frame is fixedly connected to one side of the top of the column frame, and a right support frame is fixedly connected to the other side of the top of the column frame. The column frame provides stable support for the entire device, the drainage ditch facilitates centralized discharge of leachate, and the symmetrical arrangement of the left and right support frames ensures the flatness of the subsequent guide rail installation.
[0008] Preferably, a left guide rail is fixedly connected to the top of the left support frame, and a right guide rail is fixedly connected to the top of the right support frame. The guide rails are firmly fixed to the support frame, and the left and right guide rails are set in correspondence to provide precise guidance for the sliding of the water receiving tray and avoid the water receiving tray from shifting and affecting the collection of leachate.
[0009] Preferably, the inner sides of the left and right guide rails are both rolled with roller shaft assemblies. A shaft is provided on one side of the roller shaft assembly, and a bearing is provided on the inner side of the shaft. The rolling connection between the roller shaft assembly and the guide rail reduces friction, and the bearing can further reduce shaft wear and ensure smooth sliding of the water receiving tray.
[0010] Preferably, the bearing has a roller on its outer side, a baffle on one side of the bearing, a washer on one side of the baffle, and a screw on the inner side of the washer. The roller directly contacts the guide rail to achieve smooth rolling. The baffle, washer, and screw work together to enable the assembly to be disassembled, which facilitates the replacement and maintenance of components in the future.
[0011] Preferably, a water receiving tray is provided between the inner sides of the left guide rail and the right guide rail. A limiting groove is provided at the bottom of the water receiving tray. A hose clamp is provided on one side of the water receiving tray. A steel wire hose is clamped to the inner side of the hose clamp. The bottom end of the steel wire hose extends to the inner side of the drainage ditch. The water receiving tray can collect leachate. The limiting groove facilitates linkage with the upright. The hose clamp ensures that the steel wire hose is tightly connected and leak-proof. The steel wire hose can guide the leachate into the drainage ditch for centralized treatment.
[0012] Preferably, the top of the column frame is movably connected to a box body, the top of the box body is provided with a box cover, the top of the box cover is provided with a vertical rod, and the top end of the vertical rod extends into the inner side of the limiting groove.
[0013] Preferably, a tilting frame is provided on the inner side of the column frame, and a lifting cylinder is provided on the top of the column frame. The top end of the lifting cylinder is rotatably connected to the tilting frame.
[0014] Preferably, a compression head is provided on the inner side of the tilting frame, and a tilting hopper is provided on one side of the tilting frame, with the tilting hopper located inside the compression head. A push-pull box mechanism is provided on the top of the column frame, and a telescopic cylinder is provided on one side of the push-pull box mechanism, with one end of the telescopic cylinder fixedly connected to the box body.
[0015] This utility model provides a detachable mobile compression box anti-drip device, which has the following beneficial effects:
[0016] 1. This separate mobile compression tank anti-drip device achieves drip-free collection of leachate throughout the entire process through an anti-drip mechanism. The water receiving tray accurately catches residual leachate from the compression head and tilting hopper, preventing it from dripping onto the tank body and the ground. This reduces odor pollution at its source, prevents tank corrosion, and extends service life. The leachate is guided through a steel wire hose to a drainage ditch for centralized treatment, eliminating the need for manual collection and cleaning. This reduces labor intensity and avoids the personal injury hazards of manual contact with leachate. Furthermore, the water receiving tray is linked to the tank cover by a support pole, requiring no additional power source. It can be precisely moved using the existing tank cover opening and closing mechanism, saving equipment manufacturing costs and energy consumption. At the same time, the hose clamp ensures a tight connection between the steel wire hose and the water receiving tray, preventing leakage during leachate diversion and further improving the sealing and reliability of the collection and treatment process.
[0017] 2. This detachable mobile compression box anti-drip device uses a high-efficiency transfer mechanism to drive a lifting cylinder to rotate the compression head and the tilting hopper, quickly separating the box and creating space for transfer. The tilting process is flexible and stable, reducing the time spent on box separation. The telescopic cylinder works in conjunction with the push-pull mechanism to drive the box to move precisely, enabling rapid extension and retraction, avoiding interference with other components and improving transfer efficiency. Before transfer, the water tray automatically separates from the upright, without affecting the transfer operation. After transfer, the box can accurately return to the compression point, ensuring a quick connection for subsequent waste compression work and reducing equipment downtime. The entire transfer process is completed automatically by the mechanical mechanism, eliminating the need for manual handling, reducing labor costs, avoiding safety accidents caused by manual handling, and improving equipment operational safety. Attached Figure Description
[0018] Figure 1 This is a front-view three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the chassis separation stage of this utility model;
[0020] Figure 3 This is a schematic diagram of the box return stage structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the front sectional view of the present invention;
[0022] Figure 5 This is a schematic diagram of the anti-drip mechanism of this utility model;
[0023] Figure 6 For the present utility model Figure 5 Enlarged schematic diagram of the structure at point A in the middle;
[0024] Figure 7 This is a schematic diagram of the roller shaft assembly structure of this utility model;
[0025] Figure 8 This is an exploded view of the roller shaft assembly of this utility model;
[0026] [Explanation of Key Component Symbols]
[0027] 1. Support column; 101. Drainage ditch;
[0028] 2. Left supporting frame;
[0029] 3. Right supporting frame;
[0030] 4. Left guide rail;
[0031] 5. Right guide rail;
[0032] 6. Roller shaft assembly; 601. Connecting shaft; 602. Bearing; 603. Roller; 604. Baffle; 605. Washer;
[0033] 606. Screws;
[0034] 7. Water tray;
[0035] 8. Limiting groove;
[0036] 9. Hoof clamp;
[0037] 10. Steel wire hose;
[0038] 11. Box body; 1101. Box lid; 1102. Upright pole;
[0039] 12. Tilting rack;
[0040] 13. Lifting cylinder;
[0041] 14. Compression head;
[0042] 15. Tilting the hopper;
[0043] 16. Push-pull box mechanism; 1601. Telescopic hydraulic cylinder. Detailed Implementation
[0044] This utility model embodiment provides a detachable mobile compression box anti-drip device.
[0045] Example 1, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 It includes a column frame 1, a drainage ditch 101 on the top of the column frame 1, a left support frame 2 fixedly connected to one side of the top of the column frame 1, and a right support frame 3 fixedly connected to the other side of the top of the column frame 1.
[0046] Please refer to it again. Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 A left guide rail 4 is fixedly connected to the top of the left support frame 2, and a right guide rail 5 is fixedly connected to the top of the right support frame 3. Roller shaft assemblies 6 are slidably connected to the inner sides of both the left and right guide rails 4 and 5. A connecting shaft 601 is provided on one side of the roller shaft assembly 6. A bearing 602 is provided on the inner side of the connecting shaft 601. A roller 603 is provided on the outer side of the bearing 602. A baffle 604 is provided on one side of the bearing 602. A washer 605 is provided on one side of the baffle 604. A screw 606 is provided on the inner side of the washer 605. A water receiving tray 7 is provided between the inner sides of the left and right guide rails 4 and 5. A limit groove 8 is provided at the bottom of the water receiving tray 7. A hose clamp 9 is provided on one side of the water receiving tray 7. A steel wire hose 10 is snapped into the inner side of the hose clamp 9. The bottom end of the steel wire hose 10 extends to the inner side of the drainage ditch 101.
[0047] The left support frame 2 and the right support frame 3 are respectively fixed to the top of the column frame 1 on both sides. The left guide rail 4 and the right guide rail 5 are correspondingly fixed to the top of the two support frames. The water receiving tray 7 is mounted between the left guide rail 4 and the right guide rail 5 through the roller shaft assembly 6 on both sides. The connecting shaft 601 provides support for the roller shaft assembly 6. The bearing 602 and the roller 603 cooperate to allow the water receiving tray 7 to slide flexibly along the guide rail. The baffle 604, the washer 605 and the screw 606 ensure that the assembly is firmly assembled. When the compression head 14 and the tilting hopper 15 tilt, leakage occurs. During filtration, the top cover 1101 of the tank 11 moves, causing the top upright 1102 to move synchronously. The top of the upright 1102 is embedded in the limiting groove 8 at the bottom of the water receiving tray 7, thereby pulling the water receiving tray 7 to slide along the left guide rail 4 and the right guide rail 5 to below the compression head 14 and the tilting hopper 15, accurately receiving the dripping leachate. The steel wire hose 10, which is clamped by the hose clamp 9 on one side of the water receiving tray 7, guides the collected leachate to the drainage ditch 101 at the top of the column frame 1, realizing centralized treatment of leachate and avoiding dripping pollution.
[0048] Example 2, please refer to again. Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The top of the column frame 1 is movably connected to the box body 11. The top of the box body 11 is provided with a box cover 1101. The top of the box cover 1101 is provided with a vertical rod 1102. The top of the vertical rod 1102 extends into the inner side of the limiting groove 8. The inner side of the column frame 1 is provided with a flipping frame 12. The top of the column frame 1 is provided with a lifting cylinder 13. The top of the lifting cylinder 13 is rotatably connected to the flipping frame 12. The inner side of the flipping frame 12 is provided with a compression head 14. The side of the flipping frame 12 is provided with a flipping hopper 15. The flipping hopper 15 is located inside the compression head 14. The top of the column frame 1 is provided with a push-pull box mechanism 16. The side of the push-pull box mechanism 16 is provided with a telescopic cylinder 1601. One end of the telescopic cylinder 1601 is fixedly connected to the box body 11.
[0049] When the box 11 needs to be transferred, the lifting cylinder 13 at the top of the column frame 1 is activated. Its top end is rotatably connected to the tilting frame 12. The lifting cylinder 13 extends and pushes the tilting frame 12 to tilt, causing the inner compression head 14 and the tilting hopper 15 on one side to tilt synchronously to the specified angle, so that the compression head 14 is separated from the box 11, making room for the transfer of the box 11. Subsequently, the push-pull box mechanism 16 at the top of the column frame 1 cooperates with the telescopic cylinder 1601 on one side to operate. One end of the telescopic cylinder 1601 is fixedly connected to the box 11. Next, driven by the push-pull box mechanism 16 and assisted by the telescopic cylinder 1601, the box 11 moves along the movable connection structure at the top of the column frame 1 and is smoothly pushed out to the transfer position. When the box 11 is transferred and returned, the push-pull box mechanism 16 and the telescopic cylinder 1601 work together to pull the box 11 back to the designated position at the top of the column frame 1. At this time, the lifting cylinder 13 retracts, driving the tilting frame 12, the compression head 14 and the tilting hopper 15 to reset. The compression head 14 reconnects with the box 11, completing the transfer process.
[0050] Working principle: The left support frame 2 and the right support frame 3 are fixed on the top sides of the column frame 1, respectively. The left guide rail 4 and the right guide rail 5 are fixed on the top of the two support frames. The water receiving tray 7 is mounted between the left guide rail 4 and the right guide rail 5 through the roller shaft assembly 6 on both sides. The connecting shaft 601 provides support for the roller shaft assembly 6. The bearing 602 and the roller 603 cooperate to allow the water receiving tray 7 to slide flexibly along the guide rail. The baffle 604, the washer 605 and the screw 606 ensure that the assembly is stable. When the compression head 14 and the tilting hopper 15 tilt... When leachate is generated, the top cover 1101 of the tank 11 moves, causing the top upright 1102 to move synchronously. The top of the upright 1102 is embedded in the limiting groove 8 at the bottom of the water receiving tray 7, thereby pulling the water receiving tray 7 to slide along the left guide rail 4 and the right guide rail 5 to below the compression head 14 and the tilting hopper 15, accurately collecting the dripping leachate. The collected leachate is guided to the drainage ditch 101 at the top of the column frame 1 by a steel wire hose 10 secured by a hose clamp 9 on one side of the water receiving tray 7, achieving centralized treatment of the leachate and preventing dripping. When the container 11 needs to be transferred due to contamination, the lifting cylinder 13 at the top of the column frame 1 is activated. Its top end is rotatably connected to the tilting frame 12. The lifting cylinder 13 extends and pushes the tilting frame 12 to tilt, causing the inner compression head 14 and the tilting hopper 15 on one side to tilt synchronously to a specified angle, separating the compression head 14 from the container 11 and making room for the transfer of the container 11. Subsequently, the push-pull box mechanism 16 at the top of the column frame 1 cooperates with the telescopic cylinder 1601 on one side to operate. One end of the telescopic cylinder 1601 is fixed to the container 11. With the push-pull box mechanism 16 driving and the telescopic cylinder 1601 assisting in pushing, the box 11 moves along the movable connection structure at the top of the column frame 1 and is smoothly pushed out to the transfer position. When the box 11 completes the transfer and is put back, the push-pull box mechanism 16 and the telescopic cylinder 1601 work together to pull the box 11 back to the designated position at the top of the column frame 1. At this time, the lifting cylinder 13 retracts, driving the tilting frame 12, the compression head 14 and the tilting hopper 15 to reset. The compression head 14 reconnects with the box 11, completing the transfer process.
[0051] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A detachable mobile compression box anti-drip device, comprising a column frame (1), characterized in that: The top of the column frame (1) is provided with a drainage ditch (101); A left support frame (2) is fixedly connected to one side of the top of the column frame (1), and a right support frame (3) is fixedly connected to the other side of the top of the column frame (1).
2. The anti-drip device for the detachable mobile compression box according to claim 1, characterized in that: The top of the left support frame (2) is fixedly connected to the left guide rail (4), and the top of the right support frame (3) is fixedly connected to the right guide rail (5).
3. The anti-drip device for the detachable mobile compression box according to claim 2, characterized in that: The inner sides of the left guide rail (4) and the right guide rail (5) are both rolledly connected to roller shaft assemblies (6). A connecting shaft (601) is provided on one side of the roller shaft assembly (6), and a bearing (602) is provided on the inner side of the connecting shaft (601).
4. The anti-drip device for the detachable mobile compression box according to claim 3, characterized in that: The bearing (602) has a roller (603) on its outer side, a baffle (604) on one side of the bearing (602), a washer (605) on one side of the baffle (604), and a screw (606) on the inner side of the washer (605).
5. The anti-drip device for the detachable mobile compression box according to claim 4, characterized in that: A water receiving tray (7) is provided between the inner sides of the left guide rail (4) and the right guide rail (5). A limiting groove (8) is provided at the bottom of the water receiving tray (7). A hose clamp (9) is provided on one side of the water receiving tray (7). A steel wire hose (10) is clamped to the inner side of the hose clamp (9). The bottom end of the steel wire hose (10) extends to the inner side of the drainage ditch (101).
6. The anti-drip device for the detachable mobile compression box according to claim 5, characterized in that: The top of the column frame (1) is movably connected to a box (11), the top of the box (11) is provided with a box cover (1101), the top of the box cover (1101) is provided with a vertical rod (1102), and the top end of the vertical rod (1102) extends into the inner side of the limiting groove (8).
7. The anti-drip device for the detachable mobile compression box according to claim 6, characterized in that: The inner side of the column frame (1) is provided with a tilting frame (12), and the top of the column frame (1) is provided with a lifting cylinder (13). The top of the lifting cylinder (13) is rotatably connected to the tilting frame (12).
8. The anti-drip device for the detachable mobile compression box according to claim 7, characterized in that: A compression head (14) is provided on the inner side of the tilting frame (12), and a tilting hopper (15) is provided on one side of the tilting frame (12). The tilting hopper (15) is located inside the compression head (14). A push-pull box mechanism (16) is provided on the top of the column frame (1). A telescopic cylinder (1601) is provided on one side of the push-pull box mechanism (16). One end of the telescopic cylinder (1601) is fixedly connected to the box body (11).
Citation Information
Patent Citations
Case separation type garbage compression equipment
CN216360173U