A coupling generator

Abstract

The application relates to a coupling generator which comprises a casing, a stator, a rotor, a fan blade and a filter screen, one end of the casing is provided with an opening, a through hole is formed in the other end of the casing, the stator is arranged in the casing, the rotor is rotationally connected in the casing, the fan blade is arranged on the rotor, the filter screen is arranged at the opening of the casing, a cleaning assembly is arranged, the cleaning assembly comprises a cleaning frame, a brush and a driving piece, the cleaning frame is rotationally connected in the casing, the brush is arranged on the cleaning frame, the brush abuts against the filter screen, and the driving piece is used for driving the cleaning frame to rotate. The application has the effects of reducing the accumulation of dust in the generator, making the air in the generator circulate, reducing the accumulation of heat in the generator, and prolonging the service life of the generator.

Description

Technical Field

[0001] This application relates to the field of generators, and more particularly to a coupled generator. Background Technology

[0002] The basic principle of coupled power generation is to generate electricity using the electromagnetic induction phenomenon produced by the interaction of electric and magnetic fields. Therefore, coupled power generation can be applied to wind power, hydropower, and gas-fired power generation. A coupled power generator typically consists of two components: a rotor and a stator. The rotor is a ring-shaped device, usually composed of conductors and an iron core, while the stator is an iron core with coils. By rotating the rotor, the magnetic flux is changed, generating an electromotive force (EMF); in a coupled power generator, the rotor and stator are coupled together. When the rotor rotates at a certain speed, it generates an alternating magnetic field, which penetrates the coils on the stator, thus producing an EMF.

[0003] Currently, Chinese utility model patent CN221862605U discloses a coupled generator, including a housing assembly, an end cover assembly, and a movable component. The housing assembly includes a casing and a first filter screen, with an opening in the casing. The first filter screen is located at the rear end of the casing. The end cover assembly is located at the opening in the casing and includes a cover plate, a second shaft hole, and a second filter screen. The second shaft hole is located in the center of the cover plate, and the second filter screen is located on the cover plate. The movable component is located inside the casing and includes a rotating shaft, a rotor, a chuck, and fan blades. When the rotating shaft rotates, the fan blades on the shaft rotate with the shaft, driving the airflow to circulate rapidly and blowing out the heat generated by the generator during power generation, thus dissipating heat from the generator and preventing it from being damaged by heat.

[0004] The rotation of the fan blades causes air to flow around the generator, which also allows dust carried in the air to enter the generator. The dust will adhere to the filter screen, and the accumulation of dust over a long period of time will prevent air circulation inside the generator, leading to heat buildup inside the generator and a reduction in the generator's lifespan. Utility Model Content

[0005] In order to reduce dust accumulation inside the generator, improve air circulation, reduce heat buildup, and extend the generator's service life, this application provides a coupled generator.

[0006] This application provides a coupled generator, which adopts the following technical solution: A coupled generator includes a housing, a stator, a rotor, fan blades, and a filter screen. One end of the housing is open, and the other end has a through hole. The stator is disposed within the housing, and the rotor is rotatably connected to the housing. The fan blades are disposed on the rotor. The filter screen is disposed at the opening of the housing and includes a cleaning assembly. The cleaning assembly includes a cleaning frame, a brush, and a driving component. The cleaning frame is rotatably connected to the housing, the brush is disposed on the cleaning frame and abuts against the filter screen, and the driving component drives the cleaning frame to rotate.

[0007] By adopting the above technical solution, when the generator is working, the rotor rotates relative to the stator, and the generator is in the power generation state. The rotor drives the fan blades to rotate, which accelerates the airflow inside the casing, thereby reducing the heat inside the casing. At the same time, dust in the air enters the casing through the through holes and adheres to the filter screen under the action of the fan blades. At this time, the operator can drive the cleaning frame to rotate through the drive component. The cleaning frame drives the brush to move relative to the filter screen. The brush sweeps the dust off the filter screen and discharges it from the generator under the action of the fan blades. The accumulation of dust inside the casing is reduced, the airflow is smoother, the accumulation of heat inside the generator is reduced, and the service life of the generator is extended.

[0008] Optionally, the driving component includes a plurality of driving gears and a driving gear ring. The cleaning frame is provided with a plurality of locking teeth, which are circumferentially distributed along the axis of the rotor. The plurality of driving gears are circumferentially distributed along the axis of the rotor. The driving gears are rotatably connected to the housing and mesh with the locking teeth. The driving gear ring is coaxially arranged with the rotor and rotatably connected to the housing. The driving gear ring meshes with the driving gears.

[0009] By adopting the above technical solution, when a large amount of dust adheres to the filter screen, the operator can rotate the drive gear ring, which drives the drive gear to rotate. The drive gear drives the cleaning frame to rotate through the locking teeth on the cleaning frame. The brush on the cleaning frame moves relative to the filter screen, thus sweeping off the dust from the filter screen. The dust is then discharged from the generator under the rotation of the fan blades. Several drive gears mesh with several locking teeth on the cleaning frame, and these drive gears limit the position of the cleaning frame, reducing the movement of the cleaning frame within the casing, resulting in a more reasonable structure.

[0010] Optionally, the cleaning assembly further includes a bearing, which is coaxially arranged with the rotor, with the outer ring of the bearing disposed on the cleaning frame and the inner ring of the bearing sleeved on the rotor.

[0011] By adopting the above technical solution, the inner ring of the bearing is fitted onto the rotor, and the outer ring of the bearing is set on the stator, thereby further realizing the positioning of the cleaning frame, and the bearing can reduce the relative friction between the cleaning frame and the rotor.

[0012] Optionally, a limiting ring is provided inside the housing to restrict the cleaning frame from moving toward the through hole.

[0013] By adopting the above technical solution, the drive gear ring and bearing are used to limit the movement of the cleaning frame on the plane where the cleaning frame is located. The limiting ring limits the movement of the cleaning frame relative to the axis of the housing, and the feeding part reduces the movement of the cleaning frame.

[0014] Optionally, the drive gear ring is provided with a handle for easy rotation.

[0015] By adopting the above technical solution, the handle makes it easy for the operator to hold the drive gear ring, which in turn drives the drive gear to rotate, thus facilitating operation.

[0016] Optionally, the housing is provided with a mounting component for fixing the filter screen. The mounting component includes a mounting block and a mounting spring. The mounting block is slidably connected to the housing along the radial direction of the housing. The filter screen is provided with a mounting groove for engaging with the mounting block. The mounting spring is used to keep the mounting block in the mounting groove.

[0017] By adopting the above technical solution, when impurities that cannot be discharged from the filter screen enter the generator, the staff needs to remove the filter screen to remove the impurities. The staff can move the mounting block away from the mounting slot against the elastic force of the mounting spring, and the filter screen can be removed from the housing. This makes it easier for the staff to clean the impurities left in the housing. After cleaning, the filter screen is installed back onto the housing through the mounting parts, which make the filter screen removable.

[0018] Optionally, the mounting block is provided with a guide slope for guiding the mounting block to move away from the mounting groove during filter installation.

[0019] By adopting the above technical solution, during installation, the filter screen abuts against the guide slope, and the guide slope guides the mounting block to move against the elastic force of the mounting spring until the mounting block is aligned with the mounting groove. Under the elastic force of the mounting spring, the mounting block enters the mounting groove, thus completing the installation of the filter screen.

[0020] Optionally, the mounting component further includes a positioning block, which is disposed on the filter screen, and the housing is provided with a positioning groove for engaging the positioning block.

[0021] By adopting the above technical solution, the positioning block on the filter screen and the positioning groove on the housing are used to limit the position of the filter screen, so as to facilitate the smooth entry of the installation block into the installation groove.

[0022] In summary, this application includes at least one of the following beneficial technical effects: 1. The cleaning component is used to clean impurities attached to the filter screen, reducing the accumulation of impurities inside the casing and reducing heat buildup inside the casing, thereby extending the service life of the generator; 2. The mounting bracket is used to install the filter screen onto the housing, making it easier for staff to handle impurities that cannot pass through the filter screen. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the coupled generator.

[0024] Figure 2 yes Figure 1 An exploded view of the opening in the casing, used to show the fit between the casing and the filter.

[0025] Figure 3 yes Figure 2 A sectional view of the middle casing, used to show the structural schematic diagram of the mounting components.

[0026] Figure 4 yes Figure 2 A schematic diagram of the structure of the cleanup component.

[0027] Reference numerals: 1. Housing; 11. Through hole; 12. Sliding groove; 13. Positioning groove; 14. Limiting ring; 2. Stator; 3. Rotor; 4. Fan blade; 5. Filter screen; 51. Mounting groove; 6. Cleaning assembly; 61. Cleaning frame; 611. Clamping tooth; 62. Brush; 63. Drive component; 631. Drive gear; 632. Drive gear ring; 633. Handle; 64. Bearing; 7. Mounting component; 71. Mounting block; 72. Mounting spring; 73. Positioning block; 74. Connecting rod; 75. Paddle plate; 76. Guide slope. Detailed Implementation

[0028] The following is in conjunction with the appendix Figure 1 -Appendix Figure 4 This application will be described in further detail.

[0029] This application discloses a coupled generator. (Refer to...) Figure 1 and Figure 2A coupled generator includes a housing 1, a stator 2, a rotor 3, a fan blade 4, a filter screen 5, a cleaning assembly 6 for cleaning dust from the filter screen 5, and a mounting component 7 for installing the filter screen 5 onto the housing 1. The housing 1 is cylindrical, with an opening at one end and several through holes 11 at the other end. The through holes 11 are evenly distributed circumferentially along the axis of the housing 1. The stator 2 is coaxially mounted with the housing 1 and is fixedly mounted on the inner wall of the housing 1. The rotor 3 is coaxially mounted with the housing 1 and is rotatably connected inside the housing 1. The fan blade 4 is coaxially mounted with the rotor 3 and is located at the end of the rotor 3 away from the inner bottom wall of the housing 1. The fan blade 4 is fixedly mounted on the rotor 3.

[0030] Reference Figure 2 and Figure 3 The mounting component 7 includes two mounting blocks 71, two mounting springs 72, a positioning block 73, two connecting rods 74, and two levers 75. Two sliding grooves 12 are formed on the inner wall of the housing 1, evenly spaced circumferentially along the axis of the housing 1 and extending radially. The two mounting blocks 71 correspond to the two sliding grooves 12 and slide within them along their extension direction. The two connecting rods 74 correspond to the two mounting blocks 71, with their length parallel to the sliding direction of the mounting blocks 71. One end of each connecting rod 74 is fixed to a mounting block 71, and the other end extends out of the housing 1. The two levers 75 correspond to the two connecting rods 74 and are fixed. Two mounting springs 72 are located at the end of the connecting rod 74 away from the mounting block 71. The mounting springs 72 are coaxially arranged with the connecting rods 74. One end of the mounting spring 72 is fixedly set at the bottom of the sliding groove 12, and the other end of the mounting spring 72 is fixedly set on the mounting block 71. A guide slope 76 is provided between the end of the mounting block 71 away from the inner bottom wall of the housing 1 and the end of the mounting block 71 away from the connecting rod 74. Two mounting grooves 51 are provided on the side wall of the filter screen 5. The two mounting grooves 51 correspond to the two mounting blocks 71. The mounting grooves 51 are used to engage the mounting blocks 71. The positioning block 73 is fixedly set on the side wall of the filter screen 5. A positioning groove 13 is provided on the inner side wall of the housing 1. The positioning groove 13 is used to engage with the positioning block 73.

[0031] Reference Figure 2 and Figure 3The cleaning assembly 6 is located inside the housing 1. The cleaning assembly 6 includes a cleaning frame 61, four sets of brushes 62, a drive component 63, and a bearing 64. The bearing 64 is coaxially mounted with the rotor 3 and is sleeved on the rotor 3. The cleaning frame 61 is fixedly mounted on the outer wall of the bearing 64. A limit ring 14 is fixedly mounted on the inner wall of the housing 1. The limit ring 14 is coaxially mounted with the housing 1. The cleaning frame 61 abuts against the end face of the limit ring 14 facing away from the inner bottom wall of the housing 1. The cleaning frame 61 is rotatably connected inside the housing 1. The four sets of brushes 62 are evenly distributed circumferentially along the axis of the rotor 3. The brushes 62 are fixedly mounted on the cleaning frame 61 and abut against the filter screen 5. The drive component 63 includes three drive gears 631 and a drive gear ring 632. The outer wall of the cleaning frame 61... Several locking teeth 611 are fixedly provided on the side wall. The locking teeth 611 are evenly distributed circumferentially along the axis of the cleaning frame 61. Three drive gears 631 are evenly distributed circumferentially along the axis of the rotor 3. The axis of the drive gears 631 is parallel to the axis of the rotor 3. The drive gears 631 are rotatably connected to the housing 1 and mesh with the locking teeth 611 of the cleaning frame 61. The drive gear ring 632 is coaxially arranged with the housing 1 and rotatably connected to the housing 1. The drive gear ring 632 meshes with the three drive gears 631. Four handles 633 are fixedly provided on the outer side wall of the drive gear ring 632. The four handles 633 are evenly distributed circumferentially along the axis of the drive gear ring 632. The handles 633 facilitate the operator to rotate the drive gear ring 632.

[0032] The implementation principle of a coupled generator according to an embodiment of this application is as follows: When the generator is working, the rotor 3 rotates relative to the stator 2. The rotor 3 drives the fan blades 4 to rotate, and the fan blades 4 accelerate the airflow around the casing 1. Dust in the air will adhere to the filter screen 5. At this time, the operator can rotate the drive gear ring 632 by the handle 633. The drive gear ring 632 drives the drive gear 631 to rotate. The drive gear 631 drives the cleaning frame 61 to rotate by meshing with the retaining tooth 611. The cleaning frame 61 drives the brush 62 to rotate relative to the filter screen 5. The brush 62 brushes off the dust on the filter screen 5, and the dust can be removed from the casing 1. When there is dust or impurities in the casing 1 that cannot be removed from the filter screen 5, the operator can remove the filter screen 5 from the casing 1 by using the mounting part 7, and then remove the impurities or dust that cannot be removed from the filter screen 5.

[0033] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A coupled generator, comprising a housing (1), a stator (2), a rotor (3), fan blades (4), and a filter screen (5), wherein one end of the housing (1) is open and the other end of the housing (1) has a through hole (11), the stator (2) is disposed inside the housing (1), the rotor (3) is rotatably connected to the housing (1), the fan blades (4) are disposed on the rotor (3), and the filter screen (5) is disposed at the opening of the housing (1), characterized in that: The cleaning component (6) includes a cleaning frame (61), a brush (62) and a drive component (63). The cleaning frame (61) is rotatably connected to the housing (1). The brush (62) is disposed on the cleaning frame (61) and abuts against the filter screen (5). The drive component (63) is used to drive the cleaning frame (61) to rotate.

2. A coupled generator according to claim 1, characterized in that: The drive component (63) includes a plurality of drive gears (631) and a drive gear ring (632). The cleaning frame (61) is provided with a plurality of locking teeth (611). The plurality of locking teeth (611) are distributed circumferentially along the axis of the rotor (3). The plurality of drive gears (631) are distributed circumferentially along the axis of the rotor (3). The drive gears (631) are rotatably connected to the housing (1). The drive gears (631) mesh with the locking teeth (611). The drive gear ring (632) is coaxially arranged with the rotor (3). The drive gear ring (632) is rotatably connected to the housing (1). The drive gear ring (632) meshes with the drive gears (631).

3. A coupled generator according to claim 2, characterized in that: The cleaning assembly (6) also includes a bearing (64), which is coaxially arranged with the rotor (3). The outer ring of the bearing (64) is disposed on the cleaning frame (61), and the inner ring of the bearing (64) is sleeved on the rotor (3).

4. A coupled generator according to claim 1, characterized in that: A limiting ring (14) is provided inside the housing (1), and the limiting ring (14) is used to restrict the cleaning rack (61) from moving toward the through hole (11).

5. A coupled generator according to claim 2, characterized in that: The drive gear ring (632) is provided with a handle (633) for easy rotation.

6. A coupled generator according to claim 1, characterized in that: The housing (1) is provided with a mounting component (7) for fixing the filter screen (5). The mounting component (7) includes a mounting block (71) and a mounting spring (72). The mounting block (71) is slidably connected to the housing (1) in the radial direction. The filter screen (5) is provided with a mounting groove (51). The mounting groove (51) is used to engage with the mounting block (71). The mounting spring (72) is used to keep the mounting block (71) in the mounting groove (51).

7. A coupled generator according to claim 6, characterized in that: The mounting block (71) is provided with a guide slope (76) for guiding the mounting block (71) to move away from the mounting groove (51) when the filter screen (5) is installed.

8. A coupled generator according to claim 6, characterized in that: The mounting component (7) also includes a positioning block (73), which is disposed on the filter screen (5), and the housing (1) is provided with a positioning groove (13) for engaging the positioning block (73).

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