A fine atomization treatment device for egg product atomization and air drying.

Abstract

This invention provides a fine atomization processing device for egg atomization and air drying. The device includes: a support frame; a processing chamber fixed on the support frame, the processing chamber comprising an atomization zone, an air-drying zone, and a coating zone; and a conveyor belt installed on the support frame for transporting eggs into different processing zones, the conveyor belt having perforations for stabilizing the eggs. This invention provides a fine atomization processing device for egg atomization and air drying by integrating the atomization zone, air-drying zone, and coating zone within the processing chamber, thus concentrating the processes, reducing space occupation, improving process connection efficiency, and ensuring processing stability through the perforated conveyor belt for stable egg transport.

Description

Technical Field

[0001] This utility model relates to the field of egg processing technology, and in particular to a fine atomization treatment device for egg atomization and air drying. Background Technology

[0002] In egg processing, atomization is often used to achieve functions such as disinfection, preservation, or coating. After atomization, the product needs to be air-dried to prevent liquid accumulation. In some cases, secondary fine atomization is required to improve the processing effect. In existing technologies, atomization, air-drying, and other processes are mostly completed by independent equipment, which has problems such as large equipment space occupation, low process connection efficiency, and uneven processing effect. At the same time, traditional preservation methods have limited effect on improving the shelf life of eggs (e.g., eggs can usually only be preserved for about 20 days), and the short shelf life easily leads to high loss rate.

[0003] Therefore, it is necessary to provide a new fine atomization processing device for egg atomization and air drying to solve the above-mentioned technical problems. Utility Model Content

[0004] To address the technical problems of relying on separate equipment for processes such as atomization and air drying in egg processing, which result in large equipment footprints, low process integration efficiency, and uneven processing effects, this utility model provides a fine atomization processing device for egg atomization and air drying.

[0005] The fine atomization treatment equipment for egg atomization and air drying provided by this utility model includes: a support frame; a processing chamber fixed on the support frame, the processing chamber having an atomization zone, an air drying zone, and a coating zone; a conveyor belt installed on the support frame for conveying eggs into different processing zones, the conveyor belt having holes for stabilizing the eggs; a first liquid storage tank and a second liquid storage tank fixed on both sides of the processing chamber, the first liquid storage tank and the second liquid storage tank being used to store bactericide and coating antibacterial biological agent, respectively; a water pump being installed in both the first liquid storage tank and the second liquid storage tank; a first drain pipe and a second drain pipe being installed at the drain ends of the two water pumps, the first drain pipe and the second drain pipe extending into the atomization zone and the coating zone, respectively; and an atomization nozzle being installed on both the first drain pipe and the second drain pipe.

[0006] Preferably, fans are installed on both outer walls and the inner top wall of the processing chamber. The exhaust end of the fan is equipped with an exhaust pipe extending into the drying area. The air inlet end of the fan is provided with a filter box for filtering air. The top of the drying area is provided with a breathable net for assisting gas flow.

[0007] Preferably, the bottom of the support frame is provided with a collection chamber, and a collection box for collecting waste liquid is movably installed in the collection chamber. The bottom of the collection box is rotatably installed with a moving wheel to assist the movement of the collection box, and a handle for providing an operating grip point is fixed on the collection box.

[0008] Preferably, the inner walls on both sides of the processing chamber are equipped with isolation plates that contact the top of the conveyor belt to prevent eggs from falling, and elastic pads are installed on the side of the two isolation plates that are close to each other.

[0009] Preferably, the filter box includes a housing fixed to the fan, a connecting plate detachably mounted on the housing by fixing bolts, a baffle mounted on the connecting plate for closing the housing, and a mesh box mounted on the baffle and located inside the housing, the mesh box being filled with filter media.

[0010] Preferably, the housing has an air inlet on the side away from the fan, and the mesh box is equipped with sealing rings respectively fitted around the air inlet of the fan and the air inlet.

[0011] Preferably, a support shaft for supporting the conveyor belt is rotatably mounted on the support frame, and an elastic sleeve is provided on the support shaft. An extension plate is provided on the collection box for limiting the position of the collection box in contact with the support frame. A silicone strip for shock absorption and noise reduction is installed on the extension plate in contact with the support frame. An electric telescopic rod is installed on the top of the processing chamber, and a flip plate for assisting in turning the eggs is fixed on the output rod of the electric telescopic rod.

[0012] Compared with related technologies, the fine atomization treatment equipment for egg atomization and air drying provided by this utility model has the following beneficial effects: This utility model provides a fine atomization processing device for egg product atomization and air drying: 1. The entire equipment is stably supported by a support frame to ensure smooth operation. The atomization area, drying area and coating area are integrated in the processing chamber, which concentrates the processes, reduces space occupation and improves the efficiency of process connection. The perforated conveyor belt stably transports the eggs and ensures processing stability. 2. By setting up a first storage tank and a second storage tank to store bactericide and film-coating antibacterial biological agent respectively, and transporting them to the corresponding areas through a drain pipe with an atomizing nozzle, the eggs are subjected to sterilization and film coating treatment in sequence, which improves the uniformity of the treatment effect and extends the shelf life. Attached Figure Description

[0013] Figure 1 A top view schematic diagram of a preferred embodiment of the fine atomization treatment equipment for egg atomization and air drying provided by this utility model; Figure 2This is a schematic diagram of the main structure of the filter box in this utility model; Figure 3 This is a schematic diagram of the main structure of the support frame in this utility model; Figure 4 This is a three-dimensional cross-sectional view of the isolation plate in this utility model.

[0014] Numbered in the diagram: 1. Support frame; 2. Atomization zone; 3. Drying zone; 4. Coating zone; 5. Conveyor belt; 6. Electric telescopic rod; 7. First liquid storage tank; 8. First drain pipe; 9. Second liquid storage tank; 10. Second drain pipe; 11. Fan; 12. Exhaust pipe; 13. Filter box; 14. Breathable mesh; 15. Isolation plate; 16. Shell; 17. Fixing bolt; 18. Connecting plate; 19. Baffle; 20. Wire mesh box; 21. Sealing ring; 22. Collection box; 23. Handle; 24. Casters; 25. Elastic pad. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Please refer to the following: Figures 1-4 ,in, Figure 1 A top view schematic diagram of a preferred embodiment of the fine atomization treatment equipment for egg atomization and air drying provided by this utility model; Figure 2 This is a schematic diagram of the main structure of the filter box in this utility model; Figure 3 This is a schematic diagram of the main structure of the support frame in this utility model; Figure 4 This is a three-dimensional cross-sectional view of the isolation plate in this utility model.

[0017] A fine atomization treatment device for egg atomization and air drying includes: a support frame 1; a processing chamber fixed on the support frame 1, the processing chamber having an atomization zone 2, an air drying zone 3, and a coating zone 4; a conveyor belt 5 installed on the support frame 1 for conveying eggs into different processing zones, the conveyor belt 5 having holes for stabilizing the eggs; a first liquid storage tank 7 and a second liquid storage tank 9 fixed on both sides of the processing chamber, the first liquid storage tank 7 and the second liquid storage tank 9 being used to store bactericide and coating antibacterial biological agent, respectively; both the first liquid storage tank 7 and the second liquid storage tank 9 are equipped with water pumps, and the discharge ends of the two water pumps are respectively equipped with a first discharge pipe 8 and a second discharge pipe 10, the first discharge pipe 8 and the second discharge pipe 10 extending into the atomization zone 2 and the coating zone 4, respectively. Both the drain pipe 8 and the second drain pipe 10 are equipped with atomizing nozzles. The support frame 1 provides stable support for the entire equipment, ensuring smooth operation. The processing chamber fixed on the support frame 1 integrates the atomizing zone 2, the drying zone 3, and the coating zone 4, concentrating the processes and reducing equipment space occupation while improving process connection efficiency. The perforated conveyor belt 5 installed on the support frame 1 stably transports eggs into different processing areas, ensuring the stability of the eggs during processing. The first storage tank 7 and the second storage tank 9 store bactericide and coating antibacterial biological agent, respectively, and transport them to the corresponding areas through the drain pipe with atomizing nozzles. This allows the eggs to undergo sterilization and coating treatments sequentially, improving the uniformity of the treatment effect and helping to extend the shelf life of the eggs.

[0018] Fans 11 are installed on both outer walls and the inner top wall of the processing chamber. The exhaust end of the fan 11 is equipped with an exhaust pipe 12 extending into the drying zone 3. The air inlet end of the fan 11 is equipped with a filter box 13 for filtering air. The top of the drying zone 3 is equipped with a breathable net 14 for assisting gas flow. By installing the fans 11 on both outer walls and the inner top wall of the processing chamber, airflow can be provided from multiple directions, thereby enhancing the drying effect and improving the drying efficiency. The filter box 13 can filter the air entering the fan 11, ensuring the cleanliness of the air entering the drying zone 3 and preventing contamination of the eggs. The breathable net 14 on the top of the drying zone 3 allows the gas to circulate better within the drying zone 3, forming a good airflow circulation.

[0019] The support frame 1 has a collection compartment at its bottom, and a collection box 22 for collecting waste liquid is movably installed inside the collection compartment. The bottom of the collection box 22 is rotatably equipped with casters 24 to assist in its movement. A handle 23 is fixed on the collection box 22 to provide a gripping point for operation. The collection compartment at the bottom of the support frame 1 serves to centrally collect waste liquid, preventing it from flowing randomly and causing environmental pollution. The movably installed collection box 22 can conveniently receive and store waste liquid, achieving the effect of effectively collecting waste liquid and keeping the surrounding environment of the equipment clean. The casters 24 at the bottom of the collection box 22 make it easier and less strenuous to move, facilitating the transfer of waste liquid. The handle 23 fixed on the collection box 22 provides a gripping point for the operator, making it more convenient to move the collection box 22.

[0020] The processing chamber is equipped with isolation plates 15 on both inner walls, which are in contact with the top of the conveyor belt 5 to prevent eggs from falling. Elastic pads 25 are installed on the side of the two isolation plates 15 that are close to each other. By installing isolation plates 15 on both inner walls of the processing chamber that are in contact with the top of the conveyor belt 5, the eggs are effectively blocked, preventing them from falling due to shaking or accidental collision during the conveying process. This achieves the effect of ensuring the safety of egg conveying and reducing losses. The elastic pads 25 installed on the side of the two isolation plates 15 that are close to each other provide flexible cushioning when in contact with the eggs, avoiding damage to the eggs from hard collisions and protecting the integrity of the eggs.

[0021] The filter box 13 includes a housing 16 fixed to the fan 11, a connecting plate 18 detachably mounted on the housing 16 by fixing bolts 17, a baffle 19 mounted on the connecting plate 18 for sealing the housing 16, and a mesh box 20 mounted on the baffle 19 and located inside the housing 16. The mesh box 20 is filled with filter media. The housing 16 fixed to the fan 11 provides a stable foundation structure for the filter box 13. The connecting plate 18 is detachably mounted on the housing 16 by fixing bolts 17, which facilitates disassembly and maintenance, making subsequent replacement or cleaning of filter media more convenient. The baffle 19 mounted on the connecting plate 18 can seal the housing 16, ensuring the airtightness of the filter box 13 and preventing unfiltered air from entering the fan 11. By setting up the mesh box 20 and filling it with filter media, impurities in the air can be effectively filtered, purifying the air entering the drying area 3, making the incoming air clean and preventing contamination of the egg products.

[0022] An air inlet is provided on the side of the housing 16 away from the fan 11. Sealing rings 21 are installed on the mesh box 20, which are respectively fitted around the air inlet end of the fan 11 and the air inlet. By setting an air inlet on the side of the housing 16 away from the fan 11, a clear channel is provided for air to enter the filter box 13, ensuring smooth airflow and enabling the fan 11 to stably obtain outside air. The sealing rings 21 installed on the mesh box 20, which are respectively fitted around the air inlet end of the fan 11 and the air inlet, play a good sealing role, effectively preventing air from leaking from the connection gaps during the entry process, avoiding unfiltered air from directly entering the fan 11, and thus ensuring that the air entering the drying zone 3 is fully filtered by the filter material inside the mesh box 20, greatly improving the cleanliness of the air.

[0023] A support shaft for supporting the conveyor belt 5 is rotatably mounted on the support frame 1. An elastic sleeve is fitted over the support shaft. An extension plate is provided on the collection box 22, which contacts the support frame 1 to limit the position of the collection box 22. A silicone strip is installed on the extension plate, which contacts the support frame 1 for shock absorption and noise reduction. An electric telescopic rod 6 is installed on the top of the processing chamber. A flip plate for assisting in turning the eggs is fixed on the output rod of the electric telescopic rod 6. By rotatably mounting the support shaft for supporting the conveyor belt 5 on the support frame 1 and fitting an elastic sleeve over the shaft, the vibration of the conveyor belt 5 during operation is buffered, making the conveyor belt 5 run more smoothly, reducing the shaking of the eggs during transportation, and reducing the probability of egg damage. By setting an extension plate on the collection box 22 that contacts the support frame 1, the position of the collection box 22 can be effectively limited, preventing it from moving randomly and ensuring the stability of waste liquid collection.

[0024] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0025] The working principle of the fine atomization processing equipment for egg atomization and air drying provided by this utility model is as follows: This solution also includes an electrical control cabinet, which is installed on the equipment. During use, each piece of electrical equipment can be started and operated separately through the electrical control cabinet. The power connection method of each piece of electrical equipment is an existing mature technology and is well known to those in the field, so it will not be described in detail here. In use, the eggs to be processed are placed one by one into the holes of the conveyor belt 5. The conveyor belt 5 runs smoothly through the support shaft, and the side partitions 15 prevent the eggs from falling. After the eggs enter the atomization zone 2 with the conveyor belt 5, the water pump in the first liquid storage tank 7 (taking the IS series as an example) is started, and the bactericide is sprayed onto the eggs through the first drain pipe 8 and the atomizing nozzle. At the same time, the electric telescopic rod 6 (taking the Delco LT30 as an example) is activated. (Taking the electric push rod as an example) The drive flip plate periodically flips the eggs to ensure even coverage. Then the eggs are moved to the drying area 3. The fans 11 on both sides and top of the processing chamber (taking the GASF series as an example) draw in clean air through the filter box 13 and blow it onto the surface of the eggs through the exhaust pipe 12. The breathable net 14 assists in the airflow circulation to accelerate the evaporation of droplets. Then the eggs enter the coating area 4. The water pump in the second liquid storage tank 9 is started and sprays the coating antibacterial biological agent through the second drain pipe 10 and the atomizing nozzle. The flip plate moves again to assist in the even film formation. During the processing, the waste liquid is guided through the bottom of the processing chamber to the collection chamber and falls into the collection box 22. The operator uses the handle 23 and the moving wheels 24 of the collection box 22 to transfer the waste liquid. The filter box 13 is disassembled and installed periodically through the fixing bolts 17 to clean or replace the filter material in the mesh box 20.

[0026] Compared with related technologies, the fine atomization treatment equipment for egg atomization and air drying provided by this utility model has the following beneficial effects: This utility model provides a fine atomization treatment device for egg product atomization and air drying. The device is stably supported by a support frame 1 to ensure smooth operation. The atomization zone 2, air drying zone 3, and coating zone 4 are integrated in the processing chamber, which concentrates the process, reduces space occupation, and improves the efficiency of process connection. The perforated conveyor belt 5 stably transports the eggs to ensure processing stability. The first liquid storage tank 7 and the second liquid storage tank 9 store bactericide and coating antibacterial biological agent, respectively, and transport them to the corresponding areas through the drain pipe with atomizing nozzle. This allows the eggs to undergo sterilization and coating treatment in sequence, improving the uniformity of the treatment effect and extending the shelf life.

[0027] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, those skilled in the art who understand the principle of the above utility model can clearly understand the specific details of its power mechanism, power supply system and control system.

[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A fine atomization treatment device for egg product atomization and air drying, characterized in that, include: Support frame; A processing chamber fixed on the support frame, the processing chamber being provided with an atomization zone, an air-drying zone and a coating zone; A conveyor belt installed on the support frame for transporting eggs into different processing areas, the conveyor belt having holes for stabilizing the eggs; A first liquid storage tank and a second liquid storage tank are fixed on both sides of the processing chamber. A water pump is installed in both the first liquid storage tank and the second liquid storage tank. A first drain pipe and a second drain pipe are respectively installed at the discharge end of the two water pumps. The first drain pipe and the second drain pipe extend into the atomization area and the coating area, respectively. Atomizing nozzles are provided on both the first drain pipe and the second drain pipe.

2. The fine atomization treatment equipment for egg atomization and air drying according to claim 1, characterized in that, Fans are installed on both outer walls and the inner top wall of the processing chamber. The exhaust end of the fan is equipped with an exhaust pipe extending into the drying area. The air inlet end of the fan is equipped with a filter box for filtering air. The top of the drying area is equipped with a breathable net for assisting gas flow.

3. The fine atomization treatment equipment for egg atomization and air drying according to claim 1, characterized in that, The bottom of the support frame is provided with a collection chamber, and a collection box for collecting waste liquid is movably installed in the collection chamber. The bottom of the collection box is rotatably installed with a moving wheel to assist the movement of the collection box, and a handle is fixed on the collection box to provide an operating grip point.

4. The fine atomization treatment equipment for egg atomization and air drying according to claim 1, characterized in that, The inner walls on both sides of the processing chamber are equipped with isolation plates that contact the top of the conveyor belt to prevent eggs from falling. Elastic pads are installed on the side of the two isolation plates that are close to each other.

5. The fine atomization treatment equipment for egg atomization and air drying according to claim 2, characterized in that, The filter box includes a housing fixed to the fan, a connecting plate detachably mounted on the housing by fixing bolts, a baffle mounted on the connecting plate for closing the housing, and a mesh box mounted on the baffle and located inside the housing, the mesh box being filled with filter media.

6. The fine atomization treatment equipment for egg atomization and air drying according to claim 5, characterized in that, An air inlet is provided on the side of the housing away from the fan, and sealing rings are respectively fitted onto the air inlet of the fan and the air inlet on the mesh box.

7. The fine atomization treatment equipment for egg atomization and air drying according to claim 3, characterized in that, A support shaft for supporting the conveyor belt is rotatably mounted on the support frame. An elastic sleeve is fitted over the support shaft. An extension plate is provided on the collection box, which contacts the support frame to limit the position of the collection box. A silicone strip is installed on the extension plate, which contacts the support frame for shock absorption and noise reduction. An electric telescopic rod is installed on the top of the processing chamber. A flip plate for assisting in turning the eggs is fixed on the output rod of the electric telescopic rod.

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