A cleaning device for friction welding equipment

CN224615371UActive Publication Date: 2026-08-11FAW HUAXIANG LIGHTWEIGHT TECH (CHANGCHUN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

然而,整个清理过程会导致非正常工作时间增加,降低设备的整体生产效率

Benefits of technology

[0017]本实用新型提供一种摩擦焊设备的清理装置,其中,摩擦焊设备包括焊接机头、刀柄部与摩擦焊头,刀柄部沿自身长度方向内设有安装孔道,摩擦焊头能够可拆卸安装于安装孔道的内壁,焊接机头能够驱动刀柄部移动,以带动摩擦焊头进行摩擦焊接,焊接机头设有出气口,出气口用于排放压缩空气,摩擦焊设备的清理装置包括连接管,刀柄部的外侧壁开设有进气口,进气口连通安装孔道,连接管连接于出气口与进气口之间。如此设置,可通过焊接机头带动刀柄部按照设定轨迹移动,并依次通过出气口、连接管、进气口以及安装孔道排放压缩空气,以吹扫工装及制件表面而实现全方位清除,其能够有效提高摩擦焊设备的清理效率,降低人力成本,从而形成“焊接-清理”的一体化设备,大大提升生产制造效率。

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Abstract

This utility model relates to the field of friction welding technology, specifically disclosing a cleaning device for friction welding equipment. The friction welding equipment includes a welding head, a tool holder, and a friction welding head. The tool holder has an internal mounting channel along its length. The friction welding head can be detachably mounted on the inner wall of the mounting channel. The welding head drives the tool holder to move, thereby driving the friction welding head to perform friction welding. The welding head has an air outlet for discharging compressed air. The cleaning device includes a connecting pipe, and an air inlet is opened on the outer wall of the tool holder, connecting to the mounting channel. The connecting pipe connects the air outlet and the air inlet. This configuration allows the welding head to drive the tool holder to move along a set trajectory, discharging compressed air sequentially through the air outlet, connecting pipe, air inlet, and mounting channel to blow away the tooling and workpiece surfaces, achieving comprehensive cleaning, improving the cleaning efficiency of the friction welding equipment, and reducing labor costs.
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Description

Technical Field

[0001] This utility model relates to the field of friction welding technology, and in particular to a cleaning device for friction welding equipment. Background Technology

[0002] Friction welding equipment is widely used in manufacturing due to its high efficiency, energy saving, and stable welding quality. However, dust or foreign objects may accumulate on the fixtures holding the workpiece before friction welding. These dust and foreign objects may originate from dust, metal powder, or other tiny particles in the workshop environment. Furthermore, iron filings generated after friction welding also remain on the workpiece. These fine and sharp iron filings not only affect the quality of subsequent processing but also pose certain safety hazards. Therefore, operators carefully clean the workpiece, fixtures, and the workpiece itself before and after work to ensure a clean and free surface. However, this cleaning process increases downtime and reduces the overall production efficiency of the equipment. Simultaneously, the cleaning process increases physical exertion for operators; prolonged repetitive movements can easily lead to fatigue and even accidents such as falls, posing safety hazards. In addition, due to the complex shape of the workpiece, some hidden areas may be missed, resulting in incomplete cleaning and affecting welding quality and equipment maintenance.

[0003] Therefore, there is an urgent need for a cleaning device for friction welding equipment to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a cleaning device for friction welding equipment, which can effectively improve the cleaning efficiency of friction welding equipment and reduce labor costs.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] This utility model provides a cleaning device for a friction welding equipment. The friction welding equipment includes a welding head, a handle, and a friction welding head. The handle has an internal mounting channel along its length. The friction welding head can be detachably mounted on the inner wall of the mounting channel. The welding head can drive the handle to move, thereby driving the friction welding head to perform friction welding. The welding head has an air outlet for discharging compressed air. The cleaning device includes a connecting pipe. An air inlet is provided on the outer wall of the handle, and the air inlet communicates with the mounting channel. The connecting pipe connects the air outlet and the air inlet.

[0007] As a preferred technical solution for the cleaning device of the above-mentioned friction welding equipment, the cleaning device of the friction welding equipment further includes a gas guide pipe, one end of which is connected to the mounting channel.

[0008] As a preferred technical solution for the cleaning device of the above-mentioned friction welding equipment, the cleaning device of the friction welding equipment further includes a first quick-change plug, which is detachably installed on the tool holder, and one end of the connecting tube is connected to the first quick-change plug.

[0009] As a preferred technical solution for the cleaning device of the above-mentioned friction welding equipment, the first quick-change plug is threadedly connected to the tool holder.

[0010] As a preferred technical solution for the cleaning device of the above-mentioned friction welding equipment, the cleaning device of the friction welding equipment further includes a second quick-change plug, which is detachably installed on the welding head, and the other end of the connecting pipe is connected to the second quick-change plug.

[0011] As a preferred technical solution for the cleaning device of the above-mentioned friction welding equipment, the second quick-change plug is threadedly connected to the welding head.

[0012] As a preferred technical solution for the cleaning device of the above-mentioned friction welding equipment, the friction welding equipment further includes a spindle head and a drive mechanism. The spindle head is installed on the welding head, the drive mechanism is connected to the spindle head and can drive the spindle head to rotate, and the tool holder is installed on the spindle head.

[0013] As a preferred technical solution for the cleaning device of the above-mentioned friction welding equipment, the cleaning device of the friction welding equipment further includes a control system, which can drive the welding head to move along a preset trajectory.

[0014] As a preferred technical solution for the cleaning device of the above-mentioned friction welding equipment, the cleaning device of the friction welding equipment further includes a pneumatic valve, which is located at the air outlet, and the control system can control the pneumatic valve to open or close the air outlet.

[0015] As a preferred technical solution for the cleaning device of the aforementioned friction welding equipment, the connecting pipe is made of a soft material.

[0016] The beneficial effects of this utility model are as follows:

[0017] This utility model provides a cleaning device for friction welding equipment. The friction welding equipment includes a welding head, a tool holder, and a friction welding head. The tool holder has an internal mounting channel along its length. The friction welding head can be detachably mounted on the inner wall of the mounting channel. The welding head can drive the tool holder to move, thereby driving the friction welding head to perform friction welding. The welding head has an air outlet for discharging compressed air. The cleaning device includes a connecting pipe. An air inlet is opened on the outer wall of the tool holder, connecting to the mounting channel. The connecting pipe connects the air outlet and the air inlet. With this configuration, the welding head can drive the tool holder to move along a set trajectory, and compressed air can be discharged sequentially through the air outlet, connecting pipe, air inlet, and mounting channel to blow away the tooling and workpiece surfaces, achieving all-round cleaning. This effectively improves the cleaning efficiency of friction welding equipment, reduces labor costs, and forms an integrated "welding-cleaning" device, greatly improving production efficiency. Attached Figure Description

[0018] Figure 1 A schematic diagram of the cleaning device for the friction welding equipment provided by this utility model.

[0019] in:

[0020] 1. Welding head; 2. Tool holder; 3. Connecting pipe; 4. Air guide pipe; 5. First quick-change plug; 6. Second quick-change plug; 7. Spindle head. Detailed Implementation

[0021] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions.

[0023] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, they can refer to fixed connections or detachable connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and connections within two components or interactions between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] Unless otherwise expressly specified and limited, "above" or "below" a second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of a second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" of a second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0025] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0026] like Figure 1 As shown, this embodiment provides a cleaning device for friction welding equipment. The friction welding equipment includes a welding head 1, a tool holder 2, and a friction welding head. The tool holder 2 has an installation channel along its length. The friction welding head can be detachably installed on the inner wall of the installation channel. The welding head 1 can drive the tool holder 2 to move, thereby driving the friction welding head to perform friction welding. The welding head 1 has an air outlet for discharging compressed air. The cleaning device for the friction welding equipment includes a connecting pipe 3. An air inlet is opened on the outer wall of the tool holder 2, and the air inlet connects to the installation channel. The connecting pipe 3 connects the air outlet and the air inlet. With this configuration, the welding head 1 can drive the tool holder 2 to move along a set trajectory, and discharge compressed air sequentially through the air outlet, connecting pipe 3, air inlet, and installation channel to blow away the tooling and workpiece surface, achieving all-round cleaning. This can effectively improve the cleaning efficiency of the friction welding equipment, reduce labor costs, and thus form an integrated "welding-cleaning" device, greatly improving production efficiency.

[0027] Optionally, the cleaning device of the friction welding equipment also includes an air guide pipe 4, which is vertically arranged with one end connected to the mounting hole and the other end used to discharge compressed air. Furthermore, the air guide pipe 4 is made of steel. This arrangement optimizes airflow guidance, ensuring that the airflow direction is always aligned with the residue accumulation area of ​​the tooling and workpiece, preventing deflection and greatly improving cleaning efficiency. Simultaneously, the steel component possesses excellent high-temperature resistance and wear resistance, effectively extending its service life.

[0028] Specifically, this embodiment provides the following exemplary technical solution: the cleaning device of the friction welding equipment further includes a first quick-change plug 5, which is detachably installed on the tool holder 2, and one end of the connecting tube 3 is connected to the first quick-change plug 5. Further, the first quick-change plug 5 is threadedly connected to the tool holder 2.

[0029] Optionally, the cleaning device of the friction welding equipment also includes a second quick-change plug 6, which is detachably installed on the welding head 1, and the other end of the connecting pipe 3 is connected to the second quick-change plug 6. Furthermore, the second quick-change plug 6 is threadedly connected to the welding head 1. This configuration, introducing the first quick-change plug 5 and the second quick-change plug 6, along with the threaded connection structure, allows for quick assembly and disassembly, facilitating operator maintenance and improving assembly efficiency. Simultaneously, the threaded connection structure effectively resists mechanical vibration, preventing plug loosening, making it suitable for high-pressure or dynamic operating conditions, and exhibiting good vibration resistance.

[0030] Optionally, the friction welding equipment also includes a spindle head 7 and a drive mechanism. The spindle head 7 is mounted on the welding head 1, and the drive mechanism is connected to the spindle head 7 and can drive the spindle head 7 to rotate. The tool holder 2 is mounted on the spindle head 7. Further, the drive mechanism is a servo drive motor.

[0031] Optionally, the cleaning device of the friction welding equipment also includes a control system. Based on a set computer program, the control system can drive the welding head 1 to move along a preset trajectory so that the compressed air flow covers the area where the tooling and workpieces accumulate residue, thereby achieving automatic cleaning and greatly improving the degree of automation.

[0032] Optionally, the cleaning device of the friction welding equipment also includes a pneumatic valve, which is located at the air outlet. The control system can control the pneumatic valve to open or close the air outlet. Furthermore, the pneumatic valve can also adjust the opening degree of the air outlet, thereby controlling and adjusting the speed and concentration of the exhaust airflow to adapt to the removal of residues of different volumes.

[0033] Optionally, to improve the installation flexibility and adaptability of the connecting pipe 3, the connecting pipe 3 is made of a soft material.

[0034] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A cleaning device for a friction welding equipment, the friction welding equipment comprising a welding head (1), a tool holder (2), and a friction welding head, wherein the tool holder (2) has an installation channel along its length, the friction welding head is detachably mounted on the inner wall of the installation channel, the welding head (1) is capable of driving the tool holder (2) to move, thereby driving the friction welding head to perform friction welding, the welding head (1) is provided with an air outlet for discharging compressed air, characterized in that, The cleaning device of the friction welding equipment includes a connecting pipe (3), and an air inlet is provided on the outer wall of the handle (2). The air inlet is connected to the mounting hole, and the connecting pipe (3) is connected between the air outlet and the air inlet.

2. The cleaning device for friction welding equipment according to claim 1, characterized in that, The cleaning device of the friction welding equipment also includes a gas guide pipe (4), one end of which is connected to the mounting hole.

3. The cleaning device for friction welding equipment according to claim 1, characterized in that, The cleaning device of the friction welding equipment also includes a first quick-change plug (5), which is detachably installed on the handle (2), and one end of the connecting tube (3) is connected to the first quick-change plug (5).

4. The cleaning device for friction welding equipment according to claim 3, characterized in that, The first quick-change plug (5) is threadedly connected to the handle portion (2).

5. The cleaning device for friction welding equipment according to claim 3, characterized in that, The cleaning device of the friction welding equipment also includes a second quick-change plug (6), which is detachably installed on the welding head (1), and the other end of the connecting pipe (3) is connected to the second quick-change plug (6).

6. The cleaning device for friction welding equipment according to claim 5, characterized in that, The second quick-change plug (6) is threadedly connected to the welding head (1).

7. The cleaning device for friction welding equipment according to any one of claims 1-6, characterized in that, The friction welding equipment also includes a spindle head (7) and a drive mechanism. The spindle head (7) is mounted on the welding head (1). The drive mechanism is connected to the spindle head (7) and can drive the spindle head (7) to rotate. The tool holder (2) is mounted on the spindle head (7).

8. The cleaning device for friction welding equipment according to any one of claims 1-6, characterized in that, The cleaning device of the friction welding equipment also includes a control system, which can drive the welding head (1) to move along a preset trajectory.

9. The cleaning device for friction welding equipment according to claim 8, characterized in that, The cleaning device of the friction welding equipment also includes a pneumatic valve, which is located at the air outlet. The control system can control the pneumatic valve to open or close the air outlet.

10. The cleaning device for friction welding equipment according to any one of claims 1-6, characterized in that, The connecting pipe (3) is made of soft material.