A main housing press-fit testing mechanism

Abstract

This utility model relates to the field of testing device technology, and in particular to a main housing press-fit testing mechanism, including a mounting base and a mounting frame mounted on the mounting base. A controller is installed inside the mounting base, and a control panel is mounted on one side of the controller. The mounting base is equipped with a clamping assembly for limiting the housing position. A hydraulic cylinder is mounted on the mounting frame, and the output end of the hydraulic cylinder is mated with a press-fit assembly. A detection component is installed on the press-fit assembly. The detection component moves with the press-fit assembly and detects the press-fit process. This utility model, by installing a detection component on the press-fit assembly, and by having the detection component move in tandem with the press-fit assembly, visually inspects the pressure and the press-fit point during press-fitting. Compared to traditional manual inspection methods, this avoids instability in press-fitting quality. Furthermore, this device is more convenient to use and improves press-fitting inspection efficiency.

Description

Technical Field

[0001] This utility model relates to the field of testing device technology, specifically a main housing press-fit testing mechanism. Background Technology

[0002] In modern manufacturing processes, the press-fit quality of the main housing has a significant impact on product performance and lifespan. As a core component of many mechanical devices, the accuracy of the press-fit process directly affects the overall reliability and safety of the equipment. However, traditional press-fit testing methods have certain limitations.

[0003] Traditional press-fitting inspection methods typically rely on the operator's experience and simple tools, such as pressure gauges and depth gauges, to determine the press-fitting quality of the main housing. Due to varying skill levels among operators, the inspection results are easily affected by subjective factors, leading to unstable press-fitting quality. Traditional inspection methods are cumbersome and time-consuming, making it difficult to meet the high-efficiency requirements of modern production lines.

[0004] Therefore, a main housing press-fitting inspection mechanism is needed to improve the above-mentioned problems. Utility Model Content

[0005] The purpose of this invention is to provide a main housing press-fitting detection mechanism to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A main housing press-fitting detection mechanism includes a mounting base and a mounting frame mounted on the mounting base. A controller is installed inside the mounting base, and a control panel is installed on one side of the controller. The mounting base is provided with a clamping assembly for limiting the housing position. A hydraulic cylinder is installed on the mounting frame, and the output end of the hydraulic cylinder is mated with the press-fitting assembly. A detection component is provided on the press-fitting assembly. The detection component moves with the press-fitting assembly and detects the press-fitting process.

[0008] As a preferred embodiment of this utility model, the mounting base includes a base pad and a top plate, the base pad and the top plate are fixedly connected by a number of connecting rods, and the controller and control panel are disposed between the base pad and the top plate.

[0009] As a preferred embodiment of this utility model, the clamping assembly includes a set of servo hydraulic cylinders disposed on the lower surface of the top plate. The output end of the servo hydraulic cylinder is fixedly connected to a connector, the upper end of the connector is fixedly connected to a connecting block, and a clamping member is fixedly connected between the two connecting blocks.

[0010] As a preferred embodiment of this utility model, angle sensors are installed at the center of the sides of the clamping members on both sides.

[0011] As a preferred embodiment of this utility model, the top plate has several sliding grooves on both sides for the connecting blocks to slide, and several magnetic strips are provided in the middle of the top plate.

[0012] As a preferred embodiment of this utility model, the mounting frame includes support rods fixedly connected to both sides of the top plate, a mounting plate fixedly connected between the upper ends of the support rods on both sides, and a limit frame fixedly connected to the upper middle part of the mounting plate, with a hydraulic cylinder limit installed inside the limit frame.

[0013] As a preferred embodiment of this utility model, the pressing assembly includes a mounting plate fixedly connected to the output end of the hydraulic cylinder, a pressing end is provided at the lower end of the mounting plate, and a limiting member is provided between the pressing end and the mounting plate.

[0014] As a preferred embodiment of this utility model, the detection component includes a pressure sensor and a camera module. The pressure sensor is disposed between the pressing end and the mounting plate, and the camera module is installed inside the lower end of the pressing end. Several supplementary lights are provided on the side of the camera module.

[0015] As a preferred embodiment of this utility model, the limiting member includes a limiting rod fixedly connected to the upper end of the pressing end, the upper end of the limiting rod is provided through the protruding end of the side of the mounting plate, and the upper end of the limiting rod has an abutment plate.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This invention features a detection component on the pressing assembly. By following the movement of the pressing assembly, the detection component visually inspects the pressure and pressing points during pressing. Compared to traditional manual inspection methods, this avoids instability in pressing quality. Furthermore, this device is more convenient to use and improves pressing inspection efficiency. Attached Figure Description

[0018] Figure 1 This is a first-view perspective perspective view of the present invention;

[0019] Figure 2 This is a second-view perspective perspective view of the present invention;

[0020] Figure 3 This is a third-person perspective view of the present invention;

[0021] Figure 4 This is a fourth-view perspective view of the present invention;

[0022] Figure 5 This is a fifth-view perspective view of the present invention;

[0023] Figure 6 This utility model Figure 5Enlarged view of point A in the middle.

[0024] In the diagram: 1. Base pad; 2. Connecting rod; 3. Top plate; 4. Slide groove; 5. Controller; 6. Control panel; 7. Clamping component; 8. Magnetic strip; 9. Support rod; 10. Mounting plate; 11. Limiting frame; 12. Hydraulic cylinder; 13. Mounting plate; 14. Pressing end; 15. Limiting rod; 16. Protruding end; 17. Pressure sensor; 18. Angle sensor; 19. Camera module; 20. Fill light; 21. Servo hydraulic cylinder; 22. Fixing frame; 23. Connecting component; 24. Connecting block. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0026] To facilitate understanding of this utility model, a more comprehensive description of it will be provided below with reference to relevant embodiments. Several embodiments of this utility model are given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.

[0027] It should be noted that when a component is said to be "fixed to" another component, it can be directly on the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0029] Please see Figure 1-6 This utility model provides a technical solution:

[0030] For an example, please refer to... Figure 1 , 23, 4, 5, and 6, a main housing press-fitting detection mechanism, including a mounting base and a mounting frame mounted on the mounting base, a controller 5 is provided inside the mounting base, and a control panel 6 is installed on one side of the controller 5. The mounting base is provided with a clamping component for limiting the housing position. A hydraulic cylinder 12 is mounted on the mounting frame, and the output end of the hydraulic cylinder 12 is mated with the press-fitting component. A detection component is provided on the press-fitting component, and the detection component moves with the press-fitting component and detects the press-fitting operation.

[0031] The clamping assembly is used to clamp and fix the main housing. After the fixing is completed, the hydraulic cylinder 12 drives the pressing assembly to press down and press down the parts to be assembled. During the pressing process, the detection assembly detects the pressing position to ensure the pressing quality.

[0032] Please refer to Figure 1 , 2 3, 4 and 5, the mounting base includes a base pad 1 and a top plate 3, the base pad 1 and the top plate 3 are fixedly connected by several connecting rods 2, and the controller 5 and the control panel 6 are located between the base pad 1 and the top plate 3.

[0033] Please refer to Figure 1 , 2 3, 4 and 5, the clamping assembly includes a set of servo hydraulic cylinders 21 disposed on the lower surface of the top plate 3. The output end of the servo hydraulic cylinder 21 is fixedly connected to a connector 23. The upper end of the connector 23 is fixedly connected to a connecting block 24, and a clamping member 7 is fixedly connected between the two connecting blocks 24. Angle sensors 18 are installed in the middle of the side of the clamping members 7 on both sides. Several sliding grooves 4 are opened on both sides of the top plate 3 for the connecting blocks 24 to slide. Several magnetic strips 8 are provided in the middle of the top plate 3.

[0034] The output end of the servo hydraulic cylinder 21 drives the connector 23. The movement of the connector 23 drives the movement of the connecting block 24, so that the clamping parts 7 on both sides clamp and fix the main housing, ensuring the stability of the main housing. The angle sensor 18 is set to monitor the pressing angle during pressing to prevent the parts from tilting and causing assembly failure. The magnetic strip 8 in the top plate 3 is set to magnetically fix the main housing and prevent it from moving.

[0035] The mounting frame includes support rods 9 fixedly connected to both sides of the top plate 3. A mounting plate 10 is fixedly connected between the upper ends of the support rods 9 on both sides. A limit frame 11 is fixedly connected to the upper middle part of the mounting plate 10. A hydraulic cylinder 12 is limited and installed inside the limit frame 11. The pressing assembly includes a mounting plate 13 fixedly connected to the output end of the hydraulic cylinder 12. A pressing end 14 is provided at the lower end of the mounting plate 13. A limit member is provided between the pressing end 14 and the mounting plate 13.

[0036] The detection components include a pressure sensor 17 and a camera module 19. The pressure sensor 17 is disposed between the pressing end 14 and the mounting plate 13. The camera module 19 is installed inside the lower end of the pressing end 14, and several supplementary lights 20 are provided on the side of the camera module 19. The limiting component includes a limiting rod 15 fixedly connected to the upper end of the pressing end 14. The upper end of the limiting rod 15 is provided through the protruding end 16 on the side of the mounting plate 13, and the upper end of the limiting rod 15 has an abutment plate.

[0037] The pressure sensor 17 is set to detect the pressure during pressing. After pressing is completed, the camera module 19 captures video of the pressing point to detect the position of the parts or appearance defects. With the addition of the supplementary light 20, the video is clearer. The limit rod 15 ensures the stable installation of the pressing end 14.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A main housing press-fitting detection mechanism, comprising a mounting base and a mounting bracket disposed on the mounting base, wherein a controller (5) is disposed within the mounting base, and a control panel (6) is mounted on one side of the controller (5), characterized in that: The mounting base is provided with a clamping component for limiting the housing, and a hydraulic cylinder (12) is mounted on the mounting frame, and the output end of the hydraulic cylinder (12) is mated with a pressing component. The pressing assembly is equipped with a detection component, which moves with the pressing assembly and detects the pressing process.

2. The main housing press-fitting detection mechanism according to claim 1, characterized in that: The mounting base includes a base pad (1) and a top plate (3). The base pad (1) and the top plate (3) are fixedly connected by several connecting rods (2). The controller (5) and the control panel (6) are located between the base pad (1) and the top plate (3).

3. The main housing press-fitting detection mechanism according to claim 2, characterized in that: The clamping assembly includes a set of servo hydraulic cylinders (21) disposed on the lower surface of the top plate (3). The output end of the servo hydraulic cylinder (21) is fixedly connected to a connector (23). The upper end of the connector (23) is fixedly connected to a connecting block (24), and a clamping member (7) is fixedly connected between the two connecting blocks (24).

4. The main housing press-fitting detection mechanism according to claim 3, characterized in that: An angle sensor (18) is installed on the middle of the side of each of the clamping members (7) on both sides.

5. The main housing press-fitting detection mechanism according to claim 4, characterized in that: The top plate (3) has several sliding grooves (4) on both sides for the connecting block (24) to slide, and several magnetic strips (8) are provided in the middle of the top plate (3).

6. The main housing press-fitting detection mechanism according to any one of claims 1-5, characterized in that: The mounting frame includes support rods (9) fixedly connected to both sides of the top plate (3). A mounting plate (10) is fixedly connected between the upper ends of the support rods (9) on both sides. A limit frame (11) is fixedly connected to the upper middle part of the mounting plate (10). A hydraulic cylinder (12) is limited and installed inside the limit frame (11).

7. The main housing press-fitting detection mechanism according to claim 6, characterized in that: The pressing assembly includes a mounting plate (13) fixedly connected to the output end of the hydraulic cylinder (12), and a pressing end (14) is provided at the lower end of the mounting plate (13). A limiting member is provided between the pressing end (14) and the mounting plate (13).

8. The main housing press-fitting detection mechanism according to claim 7, characterized in that: The detection component includes a pressure sensor (17) and a camera module (19). The pressure sensor (17) is disposed between the pressing end (14) and the mounting plate (13). The camera module (19) is installed inside the lower end of the pressing end (14), and several supplementary lights (20) are provided on the side of the camera module (19).

9. The main housing press-fitting detection mechanism according to claim 8, characterized in that: The limiting component includes a limiting rod (15) fixedly connected to the upper end of the pressing end (14). The upper end of the limiting rod (15) is provided through the protruding end (16) on the side of the mounting plate (13), and the upper end of the limiting rod (15) has an abutment plate.

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