A multi-leaf hollow spinneret grinding device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]传统的打磨装置通常利用多轴机械臂带动磨头对喷丝板进行打磨处理,但是在打磨过程中产生的摩擦会导致磨头和喷丝板过热,对两者的磨损较为严重,虽然工作人员会在打磨前在喷丝板上喷洒一些冷却液用于降温,但是少量的冷却液难以满足良好的降温需求,长时间的打磨仍然会导致磨头和喷丝板过热,容易使磨头和喷丝板出现损坏的问题
[0022]1、本实用新型通过设置喷淋组件,具体是在打磨过程中,启动水泵将冷却液抽入输送管内,并输送到环形管内,随后从喷头喷出,通过持续的喷洒冷却液能够在打磨的过程中进行冷却和润滑,并且环形管跟随磨头的轨迹同步运动,因此能够保持均匀的冷却和降温,从而降低磨头和喷丝板出现磨损导致损坏的情况。
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Figure CN224615941U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of spinneret polishing technology, and in particular relates to a multi-bladed hollow-hole spinneret polishing device. Background Technology
[0002] The multi-leaf hollow spinneret polishing device is a special equipment for high-precision processing of spinnerets, which usually requires uniform polishing of the outer edge and complex curved surfaces of the spinneret.
[0003] Traditional grinding equipment typically uses a multi-axis robotic arm to drive a grinding head to grind the spinneret. However, the friction generated during the grinding process can cause the grinding head and spinneret to overheat, resulting in severe wear on both. Although workers may spray some coolant on the spinneret before grinding to cool it down, a small amount of coolant is insufficient to meet the cooling requirements. Prolonged grinding can still cause the grinding head and spinneret to overheat, easily leading to damage to both. Utility Model Content
[0004] The purpose of this invention is to provide a multi-leaf hollow spinneret grinding device. By setting up a spray assembly, specifically during the grinding process, a water pump is started to draw coolant into the delivery pipe and deliver it to the annular pipe, and then spray it out from the nozzle. The continuous spraying of coolant can cool and lubricate during the grinding process. Moreover, the annular pipe moves synchronously with the trajectory of the grinding head, thus maintaining uniform cooling and temperature reduction. This reduces the wear and damage to the grinding head and spinneret. It solves the problem that workers spray some coolant on the spinneret before grinding to cool it down, but a small amount of coolant is not enough to meet the cooling requirements. Prolonged grinding can still cause the grinding head and spinneret to overheat, easily leading to damage to both.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a grinding device for multi-leaf hollow spinnerets, comprising a worktable, a grinding robotic arm mounted on the top right side of the worktable, a power head at the left drive end of the grinding robotic arm, and a grinding head mounted on the motor output end of the power head via bolts, and further comprising:
[0007] A lubrication and cooling mechanism is provided on the left side of the grinding robot arm. The lubrication and cooling mechanism is used to spray coolant to assist grinding during grinding.
[0008] The grinding robotic arm is multi-axis and is used to drive the grinding head to rotate at high speed.
[0009] Furthermore, the lubrication and cooling mechanism includes a liquid storage tank installed on the top left side of the workbench, and a vacuum suction cup is installed at the center of the liquid storage tank. The vacuum suction cup is connected to a vacuum pump via a pipe.
[0010] A spraying assembly, located at the left drive end of the grinding robot arm, is used to spray liquid during grinding; and
[0011] A filter assembly is disposed inside the liquid storage tank and is used to filter the sprayed coolant.
[0012] The filter assembly is detachable and is used to separate grinding debris from coolant.
[0013] Furthermore, the spraying assembly includes an annular tube disposed on the outside of the grinding head, a support base fixedly connected to the top of the annular tube, the side of the support base facing the grinding robot arm being fixedly connected to the power head surface of the left drive end of the grinding robot arm, a delivery pipe fixedly connected to the back of the annular tube, and several nozzles installed at the bottom of the annular tube.
[0014] The annular tube is used to distribute the coolant to several nozzles, and the annular tube moves along the same trajectory as the grinding head.
[0015] Furthermore, two brackets are fixedly connected to the top of the liquid storage tank, and a drag bar is fixedly connected to the top of the brackets. A water pump is fixedly connected to the back of the liquid storage tank, and a drain pipe is fixedly connected to the left side of the liquid storage tank.
[0016] The water pump's bottom inlet is connected to a storage tank via a pipe, and the water pump's top outlet is fixedly connected to the bottom of a delivery pipe.
[0017] Furthermore, the filter assembly includes a filter box positioned inside the liquid storage tank, an inner ring fixedly connected to the center of the filter box, a sealing ring fitted inside the inner ring, a filter groove opened at the bottom of the filter box, handles fixedly connected to the four corners of the inner side of the filter box, and support rods fixedly connected to the four corners of the bottom of the filter box.
[0018] The inner ring protrudes from the bottom of the filter box, which is used to intercept debris.
[0019] Furthermore, after the filter box is installed inside the liquid storage tank, the bottom of the support rod contacts the bottom of the liquid storage tank, forming a storage space between the filter box and the liquid storage tank, and the inner ring of the sealing ring contacts the outer ring surface of the vacuum suction cup.
[0020] Furthermore, the delivery pipe is in contact with the towing rod, which is used to lift the delivery pipe and deliver coolant into the annular pipe.
[0021] This utility model has the following beneficial effects:
[0022] 1. This utility model, by setting up a spray assembly, specifically, during the grinding process, starts a water pump to draw coolant into the delivery pipe and delivers it into the annular pipe, and then sprays it out from the nozzle. By continuously spraying coolant, cooling and lubrication can be achieved during the grinding process. Moreover, the annular pipe moves synchronously with the trajectory of the grinding head, thus maintaining uniform cooling and temperature reduction, thereby reducing the wear and damage to the grinding head and spinneret.
[0023] 2. This utility model incorporates a filter assembly. Specifically, the sprayed coolant, along with debris, flows into the filter box. The coolant is filtered through the filter groove, leaving the debris on the filter box. The filtered coolant can then be reused, achieving a circulation effect. By pulling the handle, the filter box can be removed upwards, and the inner ring detaches from the outside of the vacuum suction cup, allowing for quick disassembly of the filter box and easy cleaning of the debris.
[0024] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0025] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0027] Figure 2 This is a schematic diagram of the back structure of the liquid storage tank of this utility model;
[0028] Figure 3 This is a schematic diagram of the overall structure of the liquid spraying assembly of this utility model;
[0029] Figure 4 This is a schematic diagram of the overall structure of the filter assembly of this utility model.
[0030] The attached diagram lists the components represented by each number as follows:
[0031] 1. Workbench; 11. Grinding robot arm; 111. Grinding head; 2. Lubrication and cooling mechanism; 21. Liquid storage tank; 211. Support; 212. Trailing rod; 213. Water pump; 214. Drain pipe; 22. Vacuum suction cup; 23. Spraying assembly; 231. Annular tube; 232. Support base; 233. Delivery pipe; 234. Nozzle; 24. Filter assembly; 241. Filter box; 242. Inner ring; 243. Sealing ring; 244. Filter tank; 245. Handle; 246. Support rod. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0033] Please see Figures 1-4 As shown, this utility model is a multi-leaf hollow spinneret grinding device, including a worktable 1, a grinding robotic arm 11 installed on the top right side of the worktable 1, a power head set at the left drive end of the grinding robotic arm 11, and a grinding head 111 installed on the motor output end of the power head by bolts, and also includes:
[0034] Lubrication and cooling mechanism 2 is located on the left side of the grinding robot arm 11. The lubrication and cooling mechanism 2 is used to spray coolant to assist grinding during grinding.
[0035] Among them, the grinding robotic arm 11 is multi-axis and is used to drive the grinding head 111 to rotate at high speed.
[0036] The lubrication and cooling mechanism 2 includes a liquid storage tank 21 installed on the top left side of the workbench 1, and a vacuum suction cup 22 installed at the center of the liquid storage tank 21. The vacuum suction cup 22 is connected to a vacuum pump through a pipe.
[0037] The spraying assembly 23 is located at the left drive end of the grinding robot arm 11 and is used for spraying during grinding; and
[0038] Filter assembly 24 is disposed inside the liquid storage tank 21 and is used to filter the sprayed coolant.
[0039] The filter assembly 24 is detachable and is used to separate the grinding debris and coolant.
[0040] The spraying assembly 23 includes an annular tube 231 disposed on the outside of the grinding head 111. A support base 232 is fixedly connected to the top of the annular tube 231. The side of the support base 232 facing the grinding robot arm 11 is fixedly connected to the surface of the power head at the left drive end of the grinding robot arm 11. A conveying pipe 233 is fixedly connected to the back of the annular tube 231. Several nozzles 234 are installed at the bottom of the annular tube 231. During the grinding process, the water pump 213 is started to draw coolant into the conveying pipe 233 and deliver it into the annular tube 231. Then it is sprayed out from the nozzles 234. By continuously spraying coolant, cooling and lubrication can be achieved during the grinding process. The annular tube 231 moves synchronously with the trajectory of the grinding head 111, so it can maintain uniform cooling and temperature reduction, thereby reducing the wear and damage to the grinding head 111 and the spinneret.
[0041] The annular pipe 231 is used to distribute the coolant to several nozzles 234, and the annular pipe 231 and the grinding head 111 move along the same trajectory.
[0042] Two brackets 211 are fixedly connected to the top of the liquid storage tank 21, and a drag bar 212 is fixedly connected to the top of the brackets 211. A water pump 213 is fixedly connected to the back of the liquid storage tank 21, and a drain pipe 214 is fixedly connected to the left side of the liquid storage tank 21. A valve is installed on the drain pipe 214 to open and close the drain pipe 214, so as to facilitate the discharge of coolant from the liquid storage tank 21.
[0043] The bottom inlet of the water pump 213 is connected to the storage tank 21 via a pipe, and the top outlet of the water pump 213 is fixedly connected to the bottom of the delivery pipe 233.
[0044] The filter assembly 24 includes a filter box 241 positioned inside the liquid storage tank 21. An inner ring 242 is fixedly connected to the center of the filter box 241, and a sealing ring 243 is fitted inside the inner ring 242. A filter groove 244 is opened at the bottom of the filter box 241. Handles 245 are fixedly connected to the four corners of the inner side of the filter box 241, and support rods 246 are fixedly connected to the four corners of the bottom of the filter box 241. The sprayed coolant will flow into the filter box 241 along with debris. The coolant is filtered through the filter groove 244, leaving the debris on the filter box 241. The filtered coolant can then be reused, achieving the purpose of circulation. By pulling the handle 245, the filter box 241 can be lifted upwards, and the inner ring 242 will disengage from the outside of the vacuum suction cup 22, allowing the filter box 241 to be quickly disassembled and the debris on the filter box 241 to be easily cleaned.
[0045] The inner ring 242 protrudes from the bottom of the filter box 241, which is used to intercept debris.
[0046] After the filter box 241 is installed in the liquid storage tank 21, the bottom of the support rod 246 contacts the bottom of the liquid storage tank 21, so that a storage space is formed between the filter box 241 and the liquid storage tank 21. The inner ring of the sealing ring 243 contacts the outer ring surface of the vacuum suction cup 22; the sealing ring 243 inside the inner ring 242 contacts the outer side of the vacuum suction cup 22 to seal the connection.
[0047] The delivery pipe 233 is in contact with the towing rod 212, which is used to lift the delivery pipe 233. The delivery pipe 233 is used to deliver coolant into the annular pipe 231.
[0048] One specific application of this embodiment is:
[0049] In use, first pour coolant into the reservoir 21 to store coolant. Place the spinneret on the vacuum suction cup 22, and then use the internal vacuum pump to extract gas to adsorb and fix the spinneret on the vacuum suction cup 22. Then, start the power head on the grinding robot arm 11, which drives the grinding head 111 through the motor. The grinding head 111 rotates at high speed (50,000-100,000 rpm) and feeds along the spiral or radial trajectory of the hole to ensure uniform wear. A pressure sensor is installed on the grinding robot arm 11, which adjusts the feed pressure of the grinding head 111 in real time (usually controlled at 0.1-1N). 11. The grinding head 111 can be moved to the spinneret to start the grinding work. During the grinding process, the water pump 213 is started to draw coolant into the delivery pipe 233 and deliver it to the annular pipe 231. Then it is sprayed out from the nozzle 234. The continuous spraying of coolant can cool and lubricate during the grinding process. The annular pipe 231 moves synchronously with the trajectory of the grinding head 111, so it can maintain uniform cooling and temperature drop. When the grinding robot arm 11 drives the grinding head 111 to move, the delivery pipe 233 will slide on the drag bar 212. The drag bar 212 is used to support and limit the delivery pipe 233 to prevent the delivery pipe 233 from getting tangled.
[0050] Since the spinneret is installed inside the liquid storage tank 21, during the grinding process, the coolant will splash onto the inner wall of the liquid storage tank 21, with only a small amount of liquid splashing onto the outside of the liquid storage tank 21, reducing coolant waste. The sprayed coolant, along with the debris, will flow into the filter box 241 and be filtered through the filter groove 244, leaving the debris on the filter box 241. The filtered coolant can then be reused, achieving the purpose of circulation. Finally, after the grinding is completed, the grinding robot arm 11 drives the grinding head 111 to move and reset, and then the spinneret on the vacuum suction cup 22 can be removed.
[0051] When it is necessary to clean the debris on the filter box 241, pull the handle 245 to lift the filter box 241 upwards. The inner ring 242 will then disengage from the outside of the vacuum suction cup 22, allowing the filter box 241 to be quickly disassembled. Then, clean the debris on the filter box 241. After cleaning, insert the filter box 241 into the liquid storage tank 21. The inner ring 242 will then be inserted into the vacuum suction cup 22, and the sealing ring 243 inside the inner ring 242 will contact the outside of the vacuum suction cup 22 to seal the connection. When the bottom of the support rod 246 contacts the bottom of the liquid storage tank 21, the filter box 241 can be placed. The top of the inner ring 242 protrudes from the bottom of the filter box 241, which can effectively keep the debris inside the filter box 241.
[0052] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0053] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A multi-leaf hollow spinneret grinding device, comprising a worktable (1), wherein a grinding robotic arm (11) is mounted on the top right side of the worktable (1), and a power head is provided at the left drive end of the grinding robotic arm (11), wherein a grinding head (111) is mounted on the motor output end of the power head by bolts, characterized in that, Also includes: Lubrication and cooling mechanism (2), which is located on the left side of the grinding robot arm (11), is used to spray coolant to assist grinding during grinding; The grinding robot arm (11) is multi-axis and is used to drive the grinding head (111) to rotate at high speed. The lubrication and cooling mechanism (2) includes a liquid storage tank (21) installed on the top left side of the workbench (1), and a vacuum suction cup (22) is installed at the center of the liquid storage tank (21). The vacuum suction cup (22) is connected to a vacuum pump through a pipe. A spraying assembly (23), wherein the spraying assembly (23) is located at the left drive end of the grinding robot arm (11), and the spraying assembly (23) is used to spray during grinding; and A filter assembly (24) is disposed inside a liquid storage tank (21) and is used to filter the sprayed coolant. The filter assembly (24) is detachable and is used to separate the grinding debris and coolant.
2. The multi-leaf hollow spinneret polishing device according to claim 1, characterized in that, The spraying assembly (23) includes an annular tube (231) disposed on the outside of the grinding head (111). A support base (232) is fixedly connected to the top of the annular tube (231). The support base (232) is fixedly connected to the power head surface of the left drive end of the grinding robot arm (11) on the side facing the grinding robot arm (11). A delivery pipe (233) is fixedly connected to the back of the annular tube (231). Several nozzles (234) are installed at the bottom of the annular tube (231). The annular tube (231) is used to distribute the coolant to several nozzles (234), and the annular tube (231) and the grinding head (111) move along the same trajectory.
3. The multi-leaf hollow spinneret grinding device according to claim 2, characterized in that, The top of the liquid storage tank (21) is fixedly connected to two brackets (211), the top of the brackets (211) is fixedly connected to a drag bar (212), the back of the liquid storage tank (21) is fixedly connected to a water pump (213), and the left side of the liquid storage tank (21) is fixedly connected to a drain pipe (214). The bottom inlet of the water pump (213) is connected to the storage tank (21) via a pipe, and the top outlet of the water pump (213) is fixedly connected to the bottom of the delivery pipe (233).
4. The multi-leaf hollow spinneret grinding device according to claim 3, characterized in that, The filter assembly (24) includes a filter box (241) positioned inside the liquid storage tank (21). An inner ring (242) is fixedly connected to the center of the filter box (241). A sealing ring (243) is fitted inside the inner ring (242). A filter groove (244) is opened at the bottom of the filter box (241). A handle (245) is fixedly connected to each of the four corners of the inner side of the filter box (241). A support rod (246) is fixedly connected to each of the four corners of the bottom of the filter box (241). The inner ring (242) protrudes from the bottom of the filter box (241), which is used to intercept debris.
5. The multi-leaf hollow spinneret polishing device according to claim 4, characterized in that, After the filter box (241) is installed in the liquid storage tank (21), the bottom of the support rod (246) contacts the bottom of the liquid storage tank (21), so that a storage space is formed between the filter box (241) and the liquid storage tank (21), and the inner ring of the sealing ring (243) contacts the outer ring surface of the vacuum suction cup (22).
6. The multi-leaf hollow spinneret grinding device according to claim 5, characterized in that, The delivery pipe (233) is in contact with the tow bar (212), which is used to lift the delivery pipe (233) and deliver coolant into the annular pipe (231).