A curved sheet metal part detection device

CN224618870UActive Publication Date: 2026-08-11BAT (DONGGUAN) ROBOT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-28
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]现有技术中,对钣金零件进行加工的同事通常会采用人工观察检测的方式,检测过程中工人会通过肉眼对钣金零件进行观察,但若钣金零件为曲面则不便于人工观察,对钣金零件的两面进行观察时会大幅度增加检测时间,不便于提高检测效率,为此设计了一种曲面钣金零件检测装置

Benefits of technology

[0017]与现有技术相比,本实用新型的有益效果是:本实用新型的结构简单,使用便捷,通过翻转组件可以将曲面钣金零件在两个传动组件之间移动,再通过传动组件上的检测组件对曲面钣金零件的两侧面进行检测,与人工检测相比提高了效率,固定组件可以对不同尺寸的曲面钣金零件进行固定,调节组件可以使传动更加便利,减少钣金零件受到损伤的概率。

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Abstract

This utility model relates to a device for inspecting curved sheet metal parts, including a processing table with two transmission components on it. Each transmission component has a detection component above it, and a flipping component is located between the two transmission components. The flipping component includes two fixed plates with rectangular openings, each containing a slider. Connecting shafts are mounted on the sliders. Positioning plates are fixedly connected to the ends of the connecting shafts, which are close to each other. Connecting plates and support plates are fixedly connected to the upper and lower ends of the positioning plates, respectively. A fixing component is connected to the flipping component, and an adjustment component is located on the fixing plate. This utility model allows the curved sheet metal parts to move between the two transmission components via the flipping component, and then the detection components on the transmission components inspect both sides of the curved sheet metal parts. Compared with manual inspection, this improves efficiency. The fixing component can fix curved sheet metal parts of different sizes, and the adjustment component makes the transmission more convenient.
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Description

Technical Field

[0001] This utility model belongs to the field of sheet metal parts inspection, and specifically relates to an inspection device for curved sheet metal parts. Background Technology

[0002] Sheet metal processing is a comprehensive cold working process for thin metal sheets (usually less than 6mm), including shearing, punching / cutting / combined cutting, bending, welding, riveting, splicing, and forming (such as car bodies). Its most significant characteristic is that the thickness of the same part is consistent. Products processed through sheet metal processing are called sheet metal parts. Sheet metal parts are characterized by their light weight, high strength, electrical conductivity (suitable for electromagnetic shielding), low cost, and good mass production performance. They are widely used in electronics, communications, automotive, and medical devices. For example, sheet metal parts are essential components in computer cases, mobile phones, and MP3 players. The term "sheet metal part" generally varies across different industries and is often used in assembly contexts.

[0003] In the existing technology, the processing of sheet metal parts usually adopts manual observation and inspection. During the inspection process, workers will observe the sheet metal parts with the naked eye. However, if the sheet metal parts are curved, it is not convenient to observe them manually. Observing both sides of the sheet metal parts will greatly increase the inspection time and make it difficult to improve the inspection efficiency. Therefore, a curved sheet metal parts inspection device was designed. Utility Model Content

[0004] This invention provides a device for inspecting curved sheet metal parts, which aims to solve the problems mentioned in the background art.

[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is: a curved sheet metal parts inspection device. It includes a processing table, on which two transmission components are provided. Above each transmission component is an inspection component, and between the two transmission components is a flipping component. The flipping component includes two fixed plates, which are fixedly connected to the upper surface of the processing table. Each fixed plate has a rectangular opening, and each rectangular opening contains a slider. The two sliders have through holes, and a connecting shaft passes through each of the through holes.

[0006] The two connecting shafts are respectively fixedly connected to positioning plates at their close ends, and a connecting plate is fixedly connected to the upper ends of the two positioning plates, and a support plate is fixedly connected to the lower ends of the two positioning plates.

[0007] The connecting plate and the support plate are respectively provided with limiting rings on both sides, and each limiting ring is fixedly connected to one end of the connecting plate and the support plate at the same time;

[0008] The flipping component is connected to a fixing component, and the fixing plate is provided with an adjustment component.

[0009] Furthermore, the transmission assembly includes two transmission shafts, with transmission rollers fitted on the transmission shafts and transmission belts fitted on the transmission rollers.

[0010] Furthermore, the detection component includes two support arms, with a crossbeam between the support arms. A first electric push rod is connected below the crossbeam, and a movable plate is connected to the movable end of the first electric push rod. A detection probe is connected to the lower surface of the movable plate.

[0011] Furthermore, each of the two support arms is equipped with a guide rail, and a guide block is provided inside the guide rail. The guide block is fixedly connected to both ends of the moving block.

[0012] Furthermore, the fixing component includes a baffle, both ends of which are fixedly connected to a limiting ring, and a gasket is provided on the baffle, the gasket being equipped with a sensor.

[0013] Furthermore, a clamping plate is provided between the connecting plate and the support plate, and a second electric push rod is provided between the clamping plate and the connecting plate, with the movable end of the second electric push rod connected to the clamping plate.

[0014] Furthermore, the adjustment assembly includes a movable plate with perforations, one end of the connecting shaft passing away from the other end passes through the movable plate, and sliding plates are connected to both sides of the movable plate, with the sliding plates located on both sides of the fixed plate.

[0015] Furthermore, the fixed plate has a guide groove on the side surface that contacts the sliding plate, and the sliding plate has a protrusion that can slide within the guide groove.

[0016] Furthermore, one of the movable plates is provided with a limiting rod, and a turntable is connected to the fixed plate connected to this movable plate. The turntable is provided with a transmission rod, and both the limiting rod and the transmission rod are provided with collars. A fixed rod is connected between the two collars.

[0017] Compared with the prior art, the beneficial effects of this utility model are: the structure of this utility model is simple and easy to use. The flipping component can move the curved sheet metal parts between two transmission components, and the detection component on the transmission component can detect the two sides of the curved sheet metal parts. Compared with manual inspection, the efficiency is improved. The fixing component can fix curved sheet metal parts of different sizes, and the adjusting component can make the transmission more convenient and reduce the probability of damage to the sheet metal parts. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the detection component structure of this utility model;

[0020] Figure 3This is a schematic diagram of the structure at point A of this utility model;

[0021] Figure 4 This is a schematic diagram of the main structure of the flipping component of this utility model;

[0022] Figure 5 This is a side view of the flip-up component of this utility model;

[0023] Figure 6 This is a schematic diagram of the fixing plate structure of this utility model;

[0024] Figure 7 This is a schematic diagram of the adjustment component structure of this utility model;

[0025] In the diagram, 1-processing table, 2-drive shaft, 3-drive roller, 4-drive belt, 5-support arm, 6-crossbeam, 7-first electric push rod, 8-moving plate, 9-guide rail, 10-guide block, 11-detection probe, 12-fixed plate, 13-rectangular opening, 14-slider, 15-connecting shaft, 16-positioning plate, 17-support plate, 18-connecting plate, 19-limiting ring, 20-baffle, 21-shield, 22-second electric push rod, 23-clamping plate, 24-moving plate, 25-slide plate, 26-guide groove, 27-drive motor, 28-limiting rod, 29-fixed shaft, 30-turntable, 31-drive rod, 32-fixed rod. Detailed Implementation

[0026] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. It should be understood that the preferred embodiments described herein are only for illustration and explanation of the present invention and are not intended to limit the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can be arranged and designed in various different configurations. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention. In the embodiments, the components of the embodiments of the present application described and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the present application.

[0027] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," "front," and "rear," etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to an electrical connection; they can refer to a hydraulic connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0029] refer to Figures 1 to 7 A device for inspecting curved sheet metal parts includes a processing table 1. The curved sheet metal parts to be inspected are placed on the processing table 1. To enable the curved sheet metal parts to move, a transmission assembly is provided on the processing table 1. There are two sets of transmission assemblies, which are located on both sides of the processing table 1. Each set of transmission assemblies includes two transmission shafts 2. Each transmission shaft 2 has a vertical plate at both ends. The vertical plate has a through hole, and a bearing is fixedly installed in the through hole. The two ends of the transmission shaft 2 pass through the bearing on the vertical plate and are fixedly connected to the inner ring of the bearing. Each transmission shaft 2 is fitted with a transmission roller 3. A transmission belt 4 is fitted on the two transmission rollers 3. The side of the transmission belt 4 that contacts the transmission roller 3 has mutually matching protrusions and depressions to prevent the transmission belt 4 from slipping and thus affecting the inspection efficiency.

[0030] To inspect curved sheet metal parts, an inspection component is provided above each transmission assembly. The inspection component includes two support arms 5, which are located on both sides of the transmission belt 4. A crossbeam 6 is provided between the support arms 5. A first electric push rod 7 is provided on the lower surface of the crossbeam 6. The first electric push rod 7 is connected to a motor. The movable end of the first electric push rod 7 faces the transmission belt 4 and is rigidly connected to a moving plate 8 by bolts. Vertically extending guide rails 9 are provided on the side surfaces of the support arms 5 that are close to each other. Guide blocks 10 are provided in each guide rail 9. The two guide blocks 10 are respectively connected to the two ends of the moving plate 8. The moving plate 8 can be moved along the length of the guide rails 9 by the first electric push rod 7. Several inspection probes 11 are provided on the lower surface of the moving plate 8. The surface of the curved sheet metal parts on the transmission belt 4 can be inspected by the inspection probes 11. The distance between the inspection probes 11 and the curved sheet metal parts can be set by adjusting the position of the moving plate 8, so as to inspect curved sheet metal parts of different sizes.

[0031] To inspect both sides of the curved sheet metal part, a flipping assembly is provided between the two sets of transmission components. The flipping assembly can move the curved sheet metal part from one side of the transmission assembly to the other side. The flipping assembly includes two fixed plates 12, the lower ends of which are fixedly connected to the upper surface of the processing table 1. The fixed plates 12 are provided with rectangular openings 13, which extend vertically and contain sliders 14. The sliders 14 are provided with through holes, bearings are installed in the through holes, and connecting shafts pass through the through holes. 15. The connecting shaft 15 is fixedly connected to the inner ring of the bearing. The two ends of the connecting shaft 15 that are close to each other are connected to the positioning plate 16. A support plate 17 is provided between the two positioning plates 16. The two ends of the support plate 17 are fixedly connected to the lower ends of the positioning plates 16 respectively. A connecting plate 18 is provided above the support plate 17. The two ends of the connecting plate 18 are fixedly connected to the upper ends of the positioning plates 16 respectively. Limiting rings 19 are provided on both sides of the support plate 17 and the connecting plate 18 respectively. An opening is provided on one side of the limiting ring 19. The lower end of the opening is flush with the upper surface of the transmission belt 4.

[0032] When one end of the curved sheet metal part moves into the flipping assembly, a fixing component is provided on the flipping assembly to fix the curved sheet metal part. The fixing component includes a baffle 20, which is located between the limiting rings 19. Both ends of the baffle 20 are fixedly connected to the limiting rings 19 on both sides. The baffle 20 is located on the other side of the opening on the limiting ring 19. A gasket 21 is provided on the side of the baffle 20 near the center of the limiting ring 19. The gasket 21 can prevent the curved sheet metal part from colliding with the baffle 20 and causing damage. The lower surface of the connecting plate 18 is provided with a second electric push rod 22. The movable end of the second electric push rod 22 faces the support plate 17. A clamping plate 23 is provided between the support plate 17 and the connecting plate 18. The movable end of the second electric push rod 22 is rigidly connected to the clamping plate 23 by bolts. A sensor is provided on the gasket 21. When the curved sheet metal part contacts the gasket 21, the sensor controls the second electric push rod 22 to work. The clamping plate 23 and the support plate 17 can fix curved sheet metal parts of different sizes and then flip them.

[0033] To ensure the flipped curved sheet metal part moves more stably over the transmission belt 4 on the other side, an adjustment assembly is provided on the fixed plate 12. The adjustment assembly includes a movable plate 24, with slide plates 25 connected to both ends of the movable plate 24. The slide plates 25 are located on both sides of the fixed plate 12. A guide groove 26 is provided on the side of the fixed plate 12 that contacts the slide plates 25. The slide plates 25 have protrusions that can slide within the guide grooves 26. A through hole is provided on the movable plate 24, and one end of the connecting shaft 15 located outside the fixed plate 12 passes through the through hole in the movable plate 24. The connecting shaft 15 is perpendicular to the movable plate 24. The device is equipped with bearings. One of the movable plates 24 is fixedly mounted with a drive motor 27, and the output end of the drive motor 27 is fixedly connected to one of the connecting shafts 15. The other movable plate 24 is equipped with a limit rod 28. The fixed plate 12 connected to this movable plate 24 is equipped with a fixed shaft 29. A turntable 30 is fixedly connected to the fixed shaft 29. The turntable 30 is equipped with a transmission rod 31. Both the limit rod 28 and the transmission rod 31 are equipped with collars. A fixed rod 32 is provided between the collars. When the turntable 30 rotates, the movable plate 24 moves along the length direction of the rectangular opening 13 when passing through the fixed rod 32.

[0034] Working principle: The operator places several curved sheet metal parts to be inspected sequentially on the conveyor belt 4 on one side of the processing table 1. At this time, the curved sheet metal parts will pass under the detection component. The position of the detection probe 11 is adjusted, and the surface of the curved sheet metal parts is photographed by the detection probe 11 and identified by the program. When the curved sheet metal parts move to the flipping component, the sensor controls the fixing component to clamp them, and the drive motor 27 controls the flipping component to flip. When the curved sheet metal parts are flipped to the top of the conveyor belt 4 on the other side, the horizontal height of the flipping component is controlled by the adjusting component, so that the curved sheet metal parts contact the corresponding surface of the conveyor belt 4. At this time, the clamping plate 23 in the fixing component moves away from the curved sheet metal parts, so that the curved sheet metal parts move under another detection component, realizing the detection of both sides of the curved sheet metal parts.

[0035] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this invention. Therefore, the protection scope of this utility model should be primarily defined by the scope of the claims.

Claims

1. A curved sheet metal part detection device, comprising a machining table, two transmission assemblies are arranged on the machining table, detection assemblies are arranged above the transmission assemblies, and a turnover assembly is arranged between the two transmission assemblies. The flipping assembly includes two fixed plates, which are fixedly connected to the upper surface of the processing table. Each fixed plate has a rectangular opening, and each rectangular opening has a slider. Each slider has a through hole, and a connecting shaft passes through the through hole. The two connecting shafts are respectively fixedly connected to positioning plates at their close ends, and a connecting plate is fixedly connected to the upper ends of the two positioning plates, and a support plate is fixedly connected to the lower ends of the two positioning plates. The connecting plate and the support plate are respectively provided with limiting rings on both sides, and each limiting ring is fixedly connected to one end of the connecting plate and the support plate at the same time; The flipping component is connected to a fixing component, and the fixing plate is provided with an adjustment component.

2. The device for detecting a curved sheet metal part according to claim 1, characterized in that: The transmission assembly includes two transmission shafts, with transmission rollers fitted on the transmission shafts and transmission belts fitted on the transmission rollers.

3. The device for detecting a curved sheet metal part according to claim 1, characterized in that: The detection assembly includes two arms with a crossbeam between them. A first electric push rod is connected below the crossbeam, and a movable plate is connected to the movable end of the first electric push rod. A detection probe is connected to the lower surface of the movable plate.

4. The device for detecting a curved sheet metal part according to claim 3, characterized in that: Both of the support arms are equipped with guide rails, and guide blocks are installed inside the guide rails. The guide blocks are fixedly connected to both ends of the moving block.

5. The device for detecting a curved sheet metal part according to claim 1, characterized in that: The fixing component includes a baffle, both ends of which are fixedly connected to a limiting ring. A gasket is provided on the baffle, and a sensor is provided on the gasket.

6. The device for detecting a curved sheet metal part according to claim 1, characterized in that: A clamping plate is provided between the connecting plate and the support plate, and a second electric push rod is provided between the clamping plate and the connecting plate. The movable end of the second electric push rod is connected to the clamping plate.

7. The device for detecting a curved sheet metal part according to claim 1, characterized in that: The adjustment assembly includes a movable plate with perforations. The ends of the connecting shafts that are far apart pass through the movable plate. Slide plates are connected to both sides of the movable plate, and the slide plates are located on both sides of the fixed plate.

8. The inspection device for curved sheet metal parts according to claim 7, characterized in that: The fixed plate has a guide groove on the side surface that contacts the sliding plate, and the sliding plate has a protrusion that can slide in the guide groove.

9. The inspection device for curved sheet metal parts according to claim 7, characterized in that: One of the movable plates is provided with a limiting rod, and a turntable is connected to the fixed plate connected to this movable plate. The turntable is provided with a transmission rod. Both the limiting rod and the transmission rod are provided with collars, and a fixed rod is connected between the two collars.