Anti-stick organic fertilizer granulator

Abstract

This utility model discloses an anti-sticking organic fertilizer granulator, including a box body. Support legs are provided at the four corners of the lower end face of the box body. A feed funnel penetrates through the upper end face of the box body, and discharge funnels penetrate through the left and right sides of the lower end face of the box body. Rotary shafts are rotatably provided on the left and right sides of the rear end face of the box body. Granulating rollers are detachably mounted on both shafts. A clamping plate is provided on each shaft, and a corresponding groove is provided on the inner wall of each granulating roller. A drive motor is connected to the rear end of one shaft. Gears are provided on both shafts and meshed. A cleaning seat is slidably provided inside the box body. Adjusting rods are rotatably provided at both the front and rear ends of the box body. Adjusting holes are provided on the cleaning seat corresponding to the two adjusting rods. The adjusting rods and adjusting holes are threadedly connected. Both adjusting rods extend downwards through the box body. An adjusting motor is connected to the bottom end of one adjusting rod. A transmission mechanism is provided between the two adjusting rods. The design of the cleaning seat facilitates cleaning and discharge of material from the inner wall of the box body, preventing sticking.

Description

Technical Field

[0001] This utility model relates to the field of organic fertilizer granulator technology, and more specifically, to an anti-sticking organic fertilizer granulator. Background Technology

[0002] Organic fertilizer is produced by the natural processing of organic waste such as plant and animal remains, crop straw, and manure by microorganisms. To facilitate transportation and storage, organic fertilizer is usually processed into granules using a granulator. However, existing organic fertilizer granulators are prone to residue buildup on their inner walls and lack suitable internal cleaning mechanisms. Furthermore, the granulation rollers are prone to malfunction after prolonged use, making maintenance cumbersome and lacking suitable quick disassembly and maintenance mechanisms. Additionally, the material collection mechanism has poor installation stability and lacks suitable limit installation mechanisms. Utility Model Content

[0003] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides an anti-sticking organic fertilizer granulator to solve the technical problem mentioned in the background art that the inner wall of the existing organic fertilizer granulator is prone to residue during use and lacks a suitable inner wall cleaning mechanism.

[0004] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: an anti-sticking organic fertilizer granulator, comprising a housing, with support legs at each of the four corners of the lower end face of the housing, a feed funnel penetrating the upper end face of the housing, and discharge funnels penetrating the left and right sides of the lower end face of the housing, with rotating shafts rotatably mounted on the left and right sides of the rear end face of the housing, and granulation rollers detachably mounted on each of the two rotating shafts, with clamping plates on each of the two rotating shafts, and corresponding slots on the inner walls of the two granulation rollers, a drive motor connected to the rear end of one rotating shaft, gears on both rotating shafts, and the two gears meshing, a cleaning seat slidably mounted inside the housing, and adjusting rods rotatably mounted at both the front and rear ends inside the housing, with adjusting holes corresponding to the two adjusting rods on the cleaning seat, the adjusting rods and adjusting holes being threadedly connected, both adjusting rods extending downwards through the housing, an adjusting motor connected to the bottom end of one adjusting rod, and a transmission mechanism between the two adjusting rods.

[0005] The present invention is further configured such that the transmission mechanism includes a transmission sprocket and a transmission chain, and two transmission sprockets are provided. The two transmission sprockets are respectively mounted on the two adjusting rods, and the transmission chain is fitted on the outer ends of the two transmission sprockets to realize synchronous transmission of the adjusting rods.

[0006] The present invention is further configured such that an installation groove is provided on the front end face of the box body, and an installation plate is detachably provided inside the installation groove. The rear end of the installation plate is provided with an installation shaft corresponding to the two granulating rollers, which facilitates the disassembly and maintenance of the internal granulating rollers.

[0007] The present invention is further configured such that a positioning plate is provided at the front end of the mounting plate, and positioning rods are symmetrically provided at the front end of the housing corresponding to the mounting groove. Positioning holes are provided on the positioning plate for each of the two positioning rods, and positioning rings are provided on each of the two positioning rods. The positioning rings and positioning rods are threadedly connected for easy and quick assembly and disassembly.

[0008] The present invention is further configured such that a base plate is connected to the bottom end of the multiple support legs, and a collection box is detachably provided on both the left and right sides of the upper surface of the base plate for convenient material discharge and collection.

[0009] The present invention is further configured such that each of the two collection boxes has a slider on its lower end face, and the upper end face of the base plate has a groove corresponding to the slider, so as to facilitate the sliding installation of the collection boxes.

[0010] The present invention is further configured such that limit holes are provided at both the left and right ends of the base plate, and limit rods are provided inside the two limit holes. The limit rods are threadedly connected to the limit holes, and locking holes are provided on the two sliders corresponding to the limit rods, so as to achieve stable locking of the collection box during installation.

[0011] (III) Beneficial Effects Compared with the prior art, this utility model provides an anti-sticking organic fertilizer granulator, which has the following beneficial effects: 1. Through the design of the cleaning seat, the cleaning seat slides and rises relative to the inner wall of the box. The adjustment motor drives the adjustment rod to rotate. The adjustment rods rotate synchronously through the transmission sprocket and transmission chain. The adjustment rod and the adjustment hole of the cleaning seat are threaded together to realize the overall lifting and adjustment of the cleaning seat, which facilitates the cleaning and discharge of materials from the inner wall of the box and avoids organic fertilizer sticking to the wall.

[0012] 2. Through the design of the mounting plate, the mounting plate is detachably set with the corresponding mounting slot. The positioning rod and the positioning hole of the positioning plate are matched for installation and positioning. The positioning ring and the positioning rod are threaded together for easy and quick disassembly and assembly. The mounting shaft on the mounting plate is set to match the granulation roller, which facilitates the disassembly, assembly and maintenance of the granulation roller inside the box.

[0013] 3. Through the design of the collection box, the slider of the collection box is slidably installed relative to the groove of the bottom plate. The limit rod and the limit hole are threaded together, and the limit rod is inserted into the corresponding locking hole to achieve stable locking of the collection box installation, which facilitates stable installation of the collection box and facilitates material collection. Attached Figure Description

[0014] Figure 1 A schematic diagram of the preferred overall structure of an organic fertilizer granulator for preventing wall adhesion; Figure 2 A schematic diagram of the overall structure of the organic fertilizer granulator selected to prevent wall adhesion, without the installation plate and collection box; Figure 3 A preferred internal structure cross-section of the housing for an organic fertilizer granulator designed to prevent wall adhesion; Figure 4 A schematic diagram of the preferred granulation drum structure for an organic fertilizer granulator designed to prevent wall adhesion; Figure 5 A schematic diagram of the preferred cleaning seat structure for an organic fertilizer granulator designed to prevent wall adhesion; Figure 6 A schematic diagram of the overall structure of the mounting plate preferred for an organic fertilizer granulator designed to prevent wall adhesion; Figure 7 A schematic diagram of the preferred structure of the collection box and slider in an organic fertilizer granulator designed to prevent sticking to the wall.

[0015] In the diagram: 1. Box body; 2. Support leg; 3. Feed hopper; 4. Discharge hopper; 5. Rotary shaft; 6. Granulating roller; 7. Clamping plate; 8. Clamping groove; 9. Drive motor; 10. Gear; 11. Cleaning seat; 12. Adjusting rod; 13. Adjusting hole; 14. Adjusting motor; 15. Transmission sprocket; 16. Transmission chain; 17. Mounting groove; 18. Mounting plate; 19. Mounting shaft; 20. Positioning plate; 21. Positioning rod; 22. Positioning hole; 23. Positioning ring; 24. Base plate; 25. Collection box; 26. Slider; 27. Slide groove; 28. Limiting hole; 29. ​​Limiting rod; 30. Clamping hole. Detailed Implementation

[0016] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0017] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0018] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0019] Please see Figures 1-5The anti-sticking organic fertilizer granulator includes a housing 1. Support legs 2 are provided at the four corners of the lower end face of the housing 1. A feed hopper 3 penetrates the upper end face of the housing 1. Discharge hoppers 4 penetrate the left and right sides of the lower end face of the housing 1. Rotary shafts 5 are rotatably provided on the left and right sides of the rear end face of the housing 1. Granulating rollers 6 are detachably mounted on both shafts 5. A clamping plate 7 is provided on both shafts 5. A corresponding groove 8 is provided on the inner wall of each of the two granulating rollers 6. A drive motor 9 is connected to the rear end of one shaft 5. Gears 10 are provided on both shafts 5 and are meshed. A cleaning seat 11 slides inside the housing 1. Adjusting rods 12 are rotatably provided at both the front and rear ends inside the housing 1. Adjusting holes 13 are provided on the cleaning seat 11 corresponding to the two adjusting rods 12. The adjusting rods 12 and the adjusting holes 13 are threadedly connected. Both adjusting rods 12 extend downwards through the housing 1. An adjusting motor 14 is connected to the bottom end of one adjusting rod 12. A transmission mechanism is provided between the two adjusting rods 12.

[0020] In this embodiment, the control device has its own control system. When the adjustment motor 14 is started, the adjustment motor 14 drives the adjustment rod 12 to rotate. The adjustment rods 12 rotate synchronously through the transmission mechanism. The adjustment rods 12 and the adjustment hole 13 of the cleaning seat 11 are threaded together to realize the sliding and lifting of the cleaning seat 11, thereby cleaning the inner wall and avoiding sticking to the wall.

[0021] More specifically, the fertilizer to be granulated is added through the feed funnel 3 and falls into the box 1. The control device has its own control system, which starts the drive motor 9. The drive motor 9 drives the rotating shaft 5 to rotate. The rotating shafts 5 are meshed by gears 10 and rotate synchronously to realize the granulation operation. After granulation, the fertilizer granules are discharged through the discharge funnel 4. After long-term use, the granulation roller 6 is disassembled and repaired. After the repair, the granulation roller 6 is installed on the rotating shaft 5. The clamping plate 7 and the clamping groove 8 cooperate to realize the installation. The drive motor 9 is fixedly installed on the box 1 by its own L-shaped plate.

[0022] Please see Figures 1-3 As one embodiment of the transmission of the adjusting rod 12: the transmission mechanism includes a transmission sprocket 15 and a transmission chain 16. There are two transmission sprockets 15, which are respectively installed on the two adjusting rods 12, and the transmission chain 16 is fitted on the outer ends of the two transmission sprockets 15.

[0023] Specifically, the adjusting rods 12 rotate synchronously through the transmission sprocket 15 and the transmission chain 16 to ensure the synchronous rotation of the two adjusting rods 12.

[0024] Please see Figures 1-3 and Figure 6As one method for overhauling the granulating roller 6: a mounting groove 17 is provided on the front end face of the housing 1, and a mounting plate 18 is detachably provided inside the mounting groove 17. The rear end of the mounting plate 18 is provided with mounting shafts 19 corresponding to the two granulating rollers 6. A positioning plate 20 is provided at the front end of the mounting plate 18. Positioning rods 21 are symmetrically provided on the front end face of the housing 1 corresponding to the mounting groove 17. Positioning holes 22 are provided on the positioning plate 20 corresponding to the two positioning rods 21. Positioning rings 23 are provided on the two positioning rods 21. The positioning rings 23 and the positioning rods 21 are threadedly connected.

[0025] Specifically, rotating the positioning ring 23, which is threadedly engaged with the positioning rod 21, allows the mounting plate 18 and positioning plate 20 to be disassembled as a whole, and the internal granulation roller 6 to be disassembled and inspected.

[0026] Please see Figure 1 , Figure 2 and Figure 7 As one implementation method for collecting discharged materials: multiple support legs 2 are connected to a base plate 24 at their bottom ends. Collection boxes 25 are detachably provided on both the left and right sides of the upper surface of the base plate 24. Each collection box 25 has a slider 26 on its lower surface. Each upper surface of the base plate 24 has a groove 27 corresponding to the slider 26. Each left and right end of the base plate 24 has a limiting hole 28. Each limiting hole 28 has a limiting rod 29 inside it. The limiting rod 29 and the limiting hole 28 are threaded together. Each slider 26 has a locking hole 30 corresponding to the limiting rod 29.

[0027] Specifically, the bottom slider 26 of the collection box 25 is slidably installed relative to the slide groove 27. After being installed in the appropriate position, the limiting rod 29 is rotated. The limiting rod 29 and the limiting hole 28 are threaded together, and the limiting rod 29 is inserted into the corresponding locking hole 30 to lock the collection box 25 in place.

[0028] In summary, the overall equipment is in use: When the inner wall is being cleaned, the control device has a built-in control system that starts the adjustment motor 14. The adjustment motor 14 drives the adjustment rod 12 to rotate. The adjustment rod 12 and the adjustment hole 13 are threaded together. The adjustment rods 12 rotate synchronously through the transmission sprocket 15 and the transmission chain 16, so as to realize the lifting and lowering adjustment of the cleaning seat 11 and perform the cleaning operation on the inner wall. The adjustment motor 14 is fixedly installed on the box 1 by its own L-shaped plate.

[0029] When the granulation roller 6 is under maintenance, rotate the positioning ring 23. The positioning ring 23 and the positioning rod 21 are threaded together. After the positioning ring 23 is removed, the positioning plate 20 and the mounting plate 18 are disassembled as a whole. After the mounting shaft 19 is removed from the granulation roller 6, the two internal granulation rollers 6 are disassembled and maintained. After maintenance, the mounting plate 18 is installed in the mounting groove 17. The positioning hole 22 of the positioning plate 20 and the positioning rod 21 are installed and positioned. The positioning ring 23 and the positioning rod 21 are threaded together, which facilitates quick maintenance.

[0030] When in the discharge collection state, the slider 26 of the collection box 25 is slidably installed relative to the slide groove 27 of the base plate 24. When installed in a suitable position, the limiting rod 29 is rotated, and the limiting rod 29 and the limiting hole 28 are threaded together. The limiting rod 29 is inserted into the corresponding locking hole 30 of the slider 26, so as to achieve stable locking of the collection box 25.

[0031] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. An anti-sticking organic fertilizer granulator, comprising a housing (1), wherein support legs (2) are provided at the four corners of the lower end face of the housing (1), and a feed funnel (3) is provided through the upper end face of the housing (1), characterized in that: The lower end face of the box (1) is provided with discharge funnels (4) on both the left and right sides. The rear end face of the box (1) is provided with rotating shafts (5) on both the left and right sides. Granulating rollers (6) can be detachably mounted on both rotating shafts (5). Each of the two rotating shafts (5) is provided with a clamping plate (7). The inner wall of each of the two granulating rollers (6) is provided with a slot (8) corresponding to the clamping plate (7). A drive motor (9) is connected to the rear end of one rotating shaft (5). Each of the two rotating shafts (5) is provided with a gear (10). The cleaning seat (11) is slidably provided inside the box (1). Adjusting rods (12) are rotatably provided at both the front and rear ends inside the box (1). Adjusting holes (13) are provided on the cleaning seat (11) corresponding to the two adjusting rods (12). The adjusting rods (12) and the adjusting holes (13) are threadedly connected. The two adjusting rods (12) extend downward through the box (1). An adjusting motor (14) is connected to the bottom end of one adjusting rod (12). A transmission mechanism is provided between the two adjusting rods (12).

2. The anti-walling organic fertilizer prilling machine according to claim 1, characterized in that: The transmission mechanism includes a transmission sprocket (15) and a transmission chain (16). There are two transmission sprockets (15), which are respectively mounted on two adjusting rods (12). The transmission chain (16) is fitted on the outer ends of the two transmission sprockets (15).

3. The anti-sticking wall organic fertilizer prilling machine according to claim 1, characterized in that: The front end face of the box (1) is provided with an installation groove (17), and an installation plate (18) is detachably provided inside the installation groove (17). The rear end of the installation plate (18) is provided with an installation shaft (19) corresponding to the two granulation rollers (6).

4. The anti-walling organic fertilizer prilling machine according to claim 3, characterized in that: The mounting plate (18) has a positioning plate (20) at its front end. The front end of the housing (1) is symmetrically provided with positioning rods (21) corresponding to the mounting groove (17). The positioning plate (20) has positioning holes (22) for each of the two positioning rods (21). The two positioning rods (21) are provided with positioning rings (23). The positioning rings (23) and the positioning rods (21) are threaded together.

5. The anti-walling organic fertilizer prilling machine according to claim 1, characterized in that: The bottom ends of the multiple support legs (2) are connected to a base plate (24), and the upper surface of the base plate (24) can be detachably provided with collection boxes (25) on both the left and right sides.

6. The anti-walling organic fertilizer prilling machine according to claim 5, characterized in that: Both collection boxes (25) are provided with sliders (26) on their lower end faces, and the upper end face of the base plate (24) is provided with grooves (27) corresponding to the sliders (26).

7. The anti-sticking wall organic fertilizer prilling machine according to claim 6, characterized in that: The base plate (24) has limit holes (28) at both ends. Each of the two limit holes (28) has a limit rod (29) inside. The limit rod (29) and the limit hole (28) are threaded together. Each of the two sliders (26) has a locking hole (30) corresponding to the limit rod (29).

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