Longitudinal gearbox main housing output end parts assembly equipment
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-08-14
AI Technical Summary
变速器零部件众多,装配工序繁杂,目前变速器的装配线是流水线式布局,一个操作工位装配一个或少数几个零件,操作工位多,占用场地空间大
由于本实用新型纵置变速器主壳体输出端零件装配设备包括竖向安装在机架顶部的第一伺服压机,第一伺服压机的动力输出端连接有压头连接杆;位于第一伺服压机下方的机架上安装有可横向滑动的压头安装背板,压头安装背板上横向并排安装有多个用于压装不同零件的压头,各压头均通过压头安装架竖向滑动安装在压头安装背板上,压头安装架的上部固定有压机连接块,压机连接块上设有与压头连接杆相连接的连接杆卡槽;机架的底座上安装有可横向滑动的变速器定位工装。本实用新型工作时,将变速器主壳体固定在变速器定位工装上,变速器定位工装带动变速器主壳体在横向上滑动,将变速器主壳体送到压装位置,压头安装背板在横向上滑动将相应的压头送到第一伺服压机下,压头与压机通过压头连接杆和压机连接块连接在一起,压机工作,将零件压装到主壳体上。一个零件压装完成后,压头安装背板滑动换下一个压头,进行下一个零件的压装。从而本实用新型一台设备可装配多个零件,减少了流水线的工位,占用场地空间小,且减少了伺服压机的数量,需要配置的操作人员也相应的减少了,大大降低了投入成本。
Smart Images

Figure CN224630186U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transmission assembly equipment technology, and in particular to an assembly equipment for the output end parts of a longitudinally mounted transmission main housing. Background Technology
[0002] A transmission, also known as a gearbox, is a gear transmission device used to change the speed and torque from the engine, and is one of the main power components of a car. Transmissions have numerous parts and complex assembly processes. Currently, transmission assembly lines are laid out in an assembly line style, with one or a few parts assembled at each workstation. This results in numerous workstations and a large footprint. For example, at the output end of the transmission main housing, the parts requiring press-fitting include output shaft needle roller bearings, needle roller bearing retaining rings, rectangular sealing sleeves, rectangular sealing sleeve retaining rings, deep groove ball bearings, output shaft oil seals, locating pins, shift shaft oil seals, and many other parts. Each part requires a separate press station, leading to a large number of servo presses, a large number of operators, and correspondingly high investment costs. Utility Model Content
[0003] To address the above deficiencies, the purpose of this utility model is to provide an assembly equipment for the output end parts of a longitudinally mounted transmission main housing. This assembly equipment can assemble multiple parts, requires fewer servo presses, fewer operators, occupies less space, and has low investment costs.
[0004] To achieve the above objectives, the technical solution of this utility model is as follows: An assembly device for the output end parts of a longitudinally mounted transmission main housing includes a first servo press vertically mounted on the top of a frame, with a pressure head connecting rod connected to the power output end of the first servo press; a laterally slidable pressure head mounting backplate is mounted on the frame below the first servo press, with multiple pressure heads for pressing different parts mounted side-by-side laterally on the pressure head mounting backplate, each pressure head being vertically slidably mounted on the pressure head mounting backplate via a pressure head mounting bracket; a press connecting block is fixed to the upper part of the pressure head mounting bracket, and the press connecting block is provided with a connecting rod slot for connecting to the pressure head connecting rod; a laterally slidable transmission positioning fixture is mounted on the base of the frame.
[0005] The lower end of the pressure head connecting rod is an inverted T-shaped structure, and the connecting rod slot is an inverted T-shaped slot that matches the lower end of the pressure head connecting rod, and the connecting rod slot extends laterally through the press connecting block.
[0006] The base is horizontally mounted with a first electric lead screw, and the gearbox positioning fixture is fixedly connected to the lead screw nut of the first electric lead screw.
[0007] The base is also equipped with a positioning tooling guide rail that is parallel to the first electric lead screw, and the gearbox positioning tooling is fixedly connected to the slider of the positioning tooling guide rail.
[0008] The positioning fixture limit block is installed on the base located at the end of the positioning fixture guide rail.
[0009] The frame is equipped with a second electric lead screw, and the pressure head mounting back plate is fixedly connected to the lead screw nut of the second electric lead screw.
[0010] The frame is also equipped with two back plate guide rails that are parallel to the second electric lead screw, and the pressure head mounting back plate is fixedly connected to the slider of the back plate guide rail.
[0011] The pressure head mounting back plate is vertically mounted with pressure head guide rails corresponding to the positions of each pressure head, and the pressure head mounting bracket for mounting each pressure head is fixedly connected to the slider of the corresponding pressure head guide rail.
[0012] The pressure head mounting back plate has a total of seven pressure heads installed. From left to right, the seven pressure heads are: a positioning pin pressure head, an output shaft oil seal pressure head, a deep groove ball bearing pressure head, a rectangular sealing sleeve circlip pressure head, a rectangular sealing sleeve pressure head, a needle roller bearing circlip pressure head, and an output shaft needle roller bearing pressure head.
[0013] A second servo press is longitudinally mounted on the frame located below the press head mounting back plate, and the power output end of the second servo press is connected to a shift shaft oil seal press head.
[0014] After adopting the above technical solution, the beneficial effects of this utility model are: The present invention relates to an assembly device for the output end parts of a longitudinally mounted transmission main housing, comprising a first servo press vertically mounted on the top of a frame, with a pressure head connecting rod connected to the power output end of the first servo press; a laterally slidable pressure head mounting backplate is mounted on the frame below the first servo press, with multiple pressure heads for pressing different parts mounted side-by-side laterally on the pressure head mounting backplate, each pressure head being vertically slidably mounted on the pressure head mounting backplate via a pressure head mounting bracket; a press connecting block is fixed to the upper part of the pressure head mounting bracket, and a connecting rod slot for connecting the pressure head connecting rod is provided on the press connecting block; a laterally slidable transmission positioning fixture is mounted on the base of the frame. During operation, the transmission main housing is fixed on the transmission positioning fixture, which drives the transmission main housing to slide laterally, delivering the transmission main housing to the pressing position. The pressure head mounting backplate slides laterally, delivering the corresponding pressure head to the first servo press. The pressure head and press are connected together via the pressure head connecting rod and the press connecting block. The press operates, pressing the parts onto the main housing. After one part is press-fitted, the press head mounting plate slides to replace the next press head for pressing the next part. Thus, this invention allows one machine to assemble multiple parts, reducing the number of workstations on the assembly line, occupying less space, and reducing the number of servo presses required. Consequently, the number of operators needed is also reduced, significantly lowering investment costs.
[0015] In summary, the present invention provides a longitudinal transmission main housing output end parts assembly equipment that solves the technical problems of large footprint and high investment cost in the existing transmission assembly line. The present invention provides a longitudinal transmission main housing output end parts assembly equipment that can assemble multiple parts, requires fewer servo presses, fewer operators, occupies less space, and has low investment cost. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of the assembly equipment for the output end parts of the longitudinally mounted transmission main housing according to this utility model; Figure 2 yes Figure 1 Schematic diagram of the installation structure of the center positioning pin pressure head; In the diagram: 10. Base; 12. Press head mounting back plate; 20. First electric lead screw; 24. Positioning fixture guide rail; 26. Positioning fixture limit block; 30. Gearbox positioning fixture; 40. Second electric lead screw; 42. Back plate guide rail; 50. First servo press; 52. Press head connecting rod; 54. Second servo press; 60. Positioning pin press head; 62. Output shaft oil seal press head; 63. Deep groove ball bearing press head; 64. Rectangular sealing sleeve circlip press head; 65. Rectangular sealing sleeve press head; 66. Needle roller bearing circlip press head; 67. Output shaft needle roller bearing press head; 68. Shift shaft oil seal press head; 70. Press head mounting bracket; 72. Press head guide rail; 74. Press connecting block; 740. Connecting rod slot. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] All directions mentioned in this instruction manual are as per the appendix. Figure 1 The directions shown are for reference only and represent relative positional relationships, not absolute positional relationships.
[0019] like Figure 1 As shown, a longitudinally mounted transmission main housing output end parts assembly equipment includes a frame, which includes a base 10, a frame and a protective net surrounding the frame. Since the frame and protective net will obscure part of the equipment structure and affect the accurate representation of the equipment, the frame and protective net are omitted in the figure.
[0020] like Figure 1 and Figure 2 As shown, a first servo press 50 is mounted on the top of the frame. A press head connecting rod 52 is connected to the power output end of the first servo press 50. The lower end of the press head connecting rod 52 has an inverted T-shaped structure, meaning that a circumferentially protruding locking block (not shown in the figure) is provided at the lower end of the press head connecting rod 52. A laterally sliding press head mounting backplate 12 is mounted on the frame below the first servo press 50. Multiple press heads for pressing different parts are mounted side-by-side laterally on the front of the press head mounting backplate 12. Preferably, seven press heads are mounted on the press head mounting backplate 12 in this embodiment. From left to right, the seven press heads are: a positioning pin press head 60, an output shaft oil seal press head 62, a deep groove ball bearing press head 63, a rectangular sealing sleeve retaining ring press head 64, a rectangular sealing sleeve press head 65, a needle roller bearing retaining ring press head 66, and an output shaft needle roller bearing press head. 67 are used for pressing the positioning pin, output shaft oil seal, deep groove ball bearing, rectangular sealing sleeve circlip, rectangular sealing sleeve, needle roller bearing circlip, and output shaft needle roller bearing at the output end of the main housing of the transmission. The arrangement of these seven press heads is based on the assembly sequence of each part, and the number and type of press heads are not limited to the above. The innovation of this utility model lies in the implementation of a press with multiple press heads. The number and type of press heads can be changed according to the needs of the pressed product, and this embodiment does not limit this.
[0021] like Figure 1 and 2 As shown in the diagram, each pressure head is vertically slidably mounted on the pressure head mounting back plate 12 via the pressure head mounting bracket 70. Since the installation method of all seven pressure heads is the same, the following detailed explanation will only take the installation method of the positioning pin pressure head 60 as an example: The pressure head mounting back plate 12 is vertically mounted with a pressure head guide rail 72 corresponding to the position of the positioning pin pressure head 60. The pressure head mounting bracket 70 includes a vertical plate and a horizontal plate that are vertically connected as one piece. The vertical plate is fixedly connected to the slider of the pressure head guide rail 72. The positioning pin pressure head 60 is fixed on the lower side of the horizontal plate. A press connecting block 74 is fixed on the upper side of the horizontal plate. The press connecting block 74 is provided with a connecting rod slot 740 that connects to the pressure head connecting rod 52. In this embodiment, the connecting rod slot 740 is an inverted T-shaped slot that matches the lower end of the pressure head connecting rod 52. The connecting rod slot 740 passes through the press connecting block 74 in the horizontal direction. That is, the left and right sides of the press connecting block 74 are connected by the connecting rod slot 740. From the left and right sides, the connecting rod slot 740 is inverted T-shaped. When the pressure head mounting back plate 12 slides laterally, the lower end of the pressure head connecting rod 52 enters the connecting rod slot 740 from the side of the press connecting block 74. Due to the inverted T-shaped structure of the lower end of the pressure head connecting rod 52 and the connecting rod slot 740, the pressure head connecting rod 52 and the press connecting block 74 are tightly connected together vertically, thereby connecting the pressure head to the first servo press 50. The first servo press 50 drives the pressure head to press the parts onto the main housing of the gearbox. When the first servo press 50 presses down, the pressure head guide rail 72 guides the pressure head, ensuring the straightness of the pressure head sliding vertically, thereby ensuring that the parts can be accurately pressed into the correct position.
[0022] like Figure 1 and Figure 2 As shown, a second electric lead screw 40 is horizontally mounted on the frame. The back of the press head mounting back plate 12 is fixedly connected to the lead screw nut of the second electric lead screw 40. After the second electric lead screw 40 is started, the press head mounting back plate 12 slides horizontally under the drive of the second electric lead screw 40. A back plate guide rail 42 is mounted on the frame above and below the second electric lead screw 40. Both back plate guide rails 42 are parallel to the second electric lead screw 40. The back of the press head mounting back plate 12 is fixedly connected to the slider of the two back plate guide rails 42. The two back plate guide rails 42 can ensure the stability and straightness of the lateral sliding of the press head mounting back plate 12, and ensure that the press head connecting rod 52 and the press connecting block 74 can be smoothly engaged together.
[0023] like Figure 1As shown, a transversely sliding gearbox positioning fixture 30 is mounted on the base 10. A first electric lead screw 20 is also mounted transversely on the base 10. The bottom of the gearbox positioning fixture 30 is fixedly connected to the lead screw nut of the first electric lead screw 20. The gearbox positioning fixture 30 slides transversely under the drive of the first electric lead screw 20. A positioning fixture guide rail 24 is mounted on the front and rear sides of the base 10, respectively. Both positioning fixture guide rails 24 are parallel to the first electric lead screw 20. The bottom of the gearbox positioning fixture 30 is fixedly connected to the sliders of the two positioning fixture guide rails 24. The two positioning fixture guide rails 24 ensure the stability and straightness of the sliding of the gearbox positioning fixture 30. A positioning fixture limiting block 26 is mounted on the base 10 at the left end of the positioning fixture guide rail 24. The positioning fixture limiting block 26 limits the gearbox positioning fixture 30 to prevent it from sliding excessively to the left.
[0024] like Figure 1 As shown, a second servo press 54 is longitudinally mounted on the frame below the press head mounting back plate 12. The output end of the second servo press 54 is connected to a shift oil seal press head 68, which is used to press the shift oil seal located on the side of the main housing of the transmission.
[0025] In summary, the longitudinal gearbox main housing output end parts assembly equipment of this utility model can press eight parts on one machine, integrating the original eight workstations into one, greatly reducing the space occupied. At the same time, it reduces the original eight servo presses to two, reducing the number of servo presses and correspondingly reducing the number of operators, thus greatly reducing the investment cost.
[0026] This utility model is not limited to the specific embodiments described above. Any modifications made by those skilled in the art based on the above concept without creative effort shall fall within the protection scope of this utility model.
Claims
1. A longitudinal transmission main case output end component assembly apparatus, characterized by, The system includes a first servo press (50) mounted vertically on the top of the frame, with a press head connecting rod (52) connected to the power output end of the first servo press (50); a press head mounting back plate (12) that can slide laterally is mounted on the frame below the first servo press (50), and multiple press heads for pressing different parts are mounted side by side laterally on the press head mounting back plate (12), each press head being vertically slidably mounted on the press head mounting back plate (12) via a press head mounting bracket (70), a press connecting block (74) is fixed to the upper part of the press head mounting bracket (70), and a connecting rod slot (740) connected to the press head connecting rod (52) is provided on the press head connecting block (74); a gearbox positioning fixture (30) that can slide laterally is mounted on the base (10) of the frame.
2. The longitudinal transmission main housing output end component assembly apparatus of claim 1, wherein, The lower end of the pressure head connecting rod (52) is an inverted T-shaped structure, and the connecting rod slot (740) is an inverted T-shaped slot that matches the lower end of the pressure head connecting rod (52), and the connecting rod slot (740) extends laterally through the press connecting block (74).
3. The longitudinal transmission main housing output end component assembly apparatus of claim 1, wherein, A first electric lead screw (20) is horizontally mounted on the base (10), and the gearbox positioning fixture (30) is fixedly connected to the lead screw nut of the first electric lead screw (20).
4. The longitudinal transmission main housing output end component assembly apparatus of claim 3, wherein, The base (10) is also equipped with a positioning tool guide rail (24) that is parallel to the first electric lead screw (20), and the gearbox positioning tool (30) is fixedly connected to the slider of the positioning tool guide rail (24).
5. The longitudinal transmission main housing output end component assembly apparatus of claim 4, wherein, A positioning fixture limit block (26) is installed on the base (10) located at the end of the positioning fixture guide rail (24).
6. The longitudinal transmission main housing output end component assembly apparatus of claim 2, wherein, The frame is equipped with a second electric lead screw (40), and the pressure head mounting back plate (12) is fixedly connected to the lead screw nut of the second electric lead screw (40).
7. The longitudinal transmission main housing output end component assembly apparatus of claim 6, wherein, The frame is also equipped with two back plate guide rails (42) that are parallel to the second electric lead screw (40), and the pressure head mounting back plate (12) is fixedly connected to the slider of the back plate guide rail (42).
8. The longitudinal transmission main housing output end component assembly apparatus of claim 1, wherein, The pressure head mounting back plate (12) is vertically mounted with pressure head guide rails (72) corresponding to the positions of each pressure head. The pressure head mounting bracket (70) for mounting each pressure head is fixedly connected to the slider of the corresponding pressure head guide rail (72).
9. The longitudinal transmission main housing output end component assembly apparatus of any one of claims 1 to 8, wherein, The pressure head mounting back plate (12) has a total of seven pressure heads installed. The seven pressure heads are, from left to right, a positioning pin pressure head (60), an output shaft oil seal pressure head (62), a deep groove ball bearing pressure head (63), a rectangular sealing sleeve circlip pressure head (64), a rectangular sealing sleeve pressure head (65), a needle roller bearing circlip pressure head (66), and an output shaft needle roller bearing pressure head (67).
10. The longitudinal transmission main housing output end component assembly apparatus of claim 9, wherein, A second servo press (54) is longitudinally mounted on the frame located below the press head mounting back plate (12), and the power output end of the second servo press (54) is connected to a shift shaft oil seal press head (68).