A cooling device for composite lines

Abstract

This utility model relates to the field of composite production line technology, specifically to a cooling device for composite production lines. The device includes a base, a cooling cylinder mounted on one top end of the base, a cooling box mounted on one end of the outer wall of the cooling cylinder, a sliding groove on one side of the cooling cylinder, a sliding plate slidably connected to the inner side of the sliding groove, a sealing ring embedded at the contact point between the outer wall of the sliding plate and the inner wall of the sliding groove, and a cooling mechanism mounted on the sliding plate, the cooling cylinder, and the cooling box. The cooling mechanism includes an air-supplying cooling component and a scraping and recovery component. This utility model has a simple structure and is easy to operate. It can perform segmented, gradual cooling of the production line, effectively preventing excessive temperature differences and cracks in the insulation layer due to rapid cooling, thus ensuring product quality.

Description

Technical Field

[0001] This utility model relates to the field of composite production line technology, and specifically to a cooling device for composite production lines. Background Technology

[0002] Enamelled wire refers to a metal conductor with insulating varnish as the insulating coating, used for winding electromagnetic coils. It is also called electromagnetic coil rolled wire and is a major type of winding wire. It consists of two parts: a conductor and an insulating layer. The bare wire is annealed and softened, and then coated and baked multiple times. However, existing cooling devices, after cooling the wire body with water, do not have the function of drying the enamelled wire. If water droplets remain on the surface of the enamelled wire, it will affect the scratch resistance and solvent resistance of the subsequent varnish film. In order to achieve the above objectives, it is urgent to design an enamelled wire outer sheath cooling and shaping device that can dry the water droplets remaining on the surface of the enamelled wire.

[0003] To solve the above-mentioned technical problems, Chinese Patent No. CN115775660A discloses a cooling and shaping device for enameled wire sheath, which includes a support frame, a first outer shell, a second outer shell, and a first guide wheel. There are two support frames, and the first outer shell is connected between the two support frames. The second outer shell is snapped onto the first outer shell. A partition is connected to the middle of the first outer shell. The first guide wheel is connected to both the outer right side and the inner right side of the first outer shell.

[0004] While the aforementioned existing technical solutions can prevent water stains from remaining on the surface of the enameled wire, thus affecting the scratch resistance and solvent resistance of the enameled wire film, they involve directly immersing the wire, which has a high initial temperature, into cold water for cooling. Although this method has a fast cooling speed, it is very easy for the insulation layer of the wire to crack due to excessive temperature difference, thereby affecting the final product quality. Utility Model Content

[0005] The purpose of this invention is to provide a cooling device for composite lines to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A cooling device for a composite production line includes a base, a cooling cylinder mounted on one top end of the base, a cooling box mounted on one end of the outer wall of the cooling cylinder, a sliding groove formed on one side of the cooling cylinder, a sliding plate slidably connected to the inner side of the sliding groove, a sealing ring embedded at the contact point between the outer wall of the sliding plate and the inner wall of the sliding groove, and a cooling mechanism mounted on the sliding plate, the cooling cylinder, and the cooling box. The cooling mechanism includes an air supply cooling component and a scraping and recovery component. The air supply cooling component is used for segmented cooling of the material, and the scraping and recovery component is used for recovering impurities protruding from the surface of the material.

[0008] As a preferred embodiment of this utility model, the air supply and cooling assembly includes branch pipes embedded in both ends of the sliding plate. A water pump is installed at one end of one set of branch pipes. A circulation pipe is installed between the suction end of the water pump and the port of the other set of branch pipes. The circulation pipe is spiral-shaped. A box cover is installed at the top of the cooling box. A first conveying roller is rotatably connected to the inner wall of the cooling box near the bottom. A second conveying roller is rotatably connected to both ends of the inner wall of the cooling box near the top. A material conveying hole extending to the other end of the outer wall of the cooling box is opened on one side of the cooling cylinder. The inner side of the cooling box is filled with cold water that covers the top surface of the first conveying roller.

[0009] As a preferred embodiment of this utility model, a scraping cylinder is fixedly sleeved on the outer wall of the circulation pipe, and a storage box is installed between the other ends of the two sets of branch pipes extending to the outside of the sliding plate. Multiple sets of heat-conducting plates are embedded and installed on the other side of the outer wall of the storage box. The heat-conducting plates are made of aluminum alloy. A blower is installed at one end of the top of the storage box, and the bottom end of the blower corresponds to the top of the heat-conducting plate. A first electric fan is installed inside the blower. Cooling cylinders are embedded and installed at both ends of the top of the cooling cylinder. A second electric fan is installed inside the cooling cylinder. The storage box is filled with cold water.

[0010] As a preferred embodiment of this utility model, the scraping and recovery assembly includes a support plate installed on one side of the outer wall of the cooling cylinder. A synchronization groove is formed on one side of the support plate. The synchronization groove has a T-shaped cross-section. A synchronization plate is slidably connected to the inner side of the synchronization groove. A pressure plate is installed on one side of the outer wall of the synchronization plate. A pressure groove is formed inside the support plate on one side of the synchronization groove and is slidably connected to the pressure plate. A reset groove is formed inside the support plate on one side of the pressure groove. A reset plate is slidably connected to the inner side of the reset groove. The other end of the synchronization plate is fixedly connected to one side of the sliding plate.

[0011] As a preferred embodiment of this utility model, the opposite ends of the reset plate and the pressure plate are provided with corresponding slopes, the other end of the reset plate is equipped with a pull rod, the pull rod is slidably connected to the support plate, the end of the pull rod extending to the outside of the support plate is equipped with a pull plate, and the other side of the outer wall of the pull plate is provided with a pull groove.

[0012] As a preferred embodiment of this utility model, a base plate is installed on the top of the support plate below the pull plate, the base plate is slidably connected to the pull rod, and a first spring is installed between the top two ends of the base plate and the pull plate.

[0013] As a preferred embodiment of this utility model, a recycling bin is installed at the other end of the bottom of the scraping cylinder. A closing plate is hinged to one side of the recycling bin, and a handle is installed on one side of the closing plate. The closing plate is engaged with the recycling bin by a latch.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this invention, the material is cooled in stages by a cooling air supply component, and the impurities protruding from the material surface are recovered by a scraping and recovery component. The structure is simple and easy to operate. It can perform segmented and progressive cooling of the production line, gradually cooling the line and effectively avoiding the situation where the insulation layer on the production line cracks due to excessive temperature difference caused by excessive cooling speed, thus ensuring product quality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial three-dimensional structural diagram of the cooling mechanism of this utility model;

[0018] Figure 3 This is a partial three-dimensional structural diagram of the pallet of this utility model;

[0019] Figure 4 This is a partial cross-sectional view of the pallet structure of this utility model;

[0020] Figure 5 This is a three-dimensional structural diagram of the circulation tube of this utility model.

[0021] In the diagram: 1. Base; 2. Cooling cylinder; 3. Cooling box; 4. Sliding plate; 5. Branch pipe; 6. Water pump; 7. Circulation pipe; 8. Scraper cylinder; 9. Storage box; 10. Heat-conducting plate; 11. Air blower; 12. First electric fan; 13. First conveying roller; 14. Support plate; 15. Synchronizing plate; 16. Cooling cylinder; 17. Pressure plate; 18. Reset plate; 19. Pulling plate; 20. Base plate; 21. Recycling box; 22. Closing plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] Example: Please refer to Figures 1-5 This utility model provides a technical solution:

[0024] A cooling device for composite production lines includes a base 1, a cooling cylinder 2 mounted on one top end of the base 1, a cooling box 3 mounted on one end of the outer wall of the cooling cylinder 2, a sliding groove on one side of the cooling cylinder 2, a sliding plate 4 slidably connected to the inner side of the sliding groove, a sealing ring embedded at the contact point between the outer wall of the sliding plate 4 and the inner wall of the sliding groove, and a cooling mechanism mounted on the sliding plate 4, the cooling cylinder 2, and the cooling box 3. The cooling mechanism includes an air-supply cooling component and a scraping and recovery component. The air-supply cooling component is used for segmented cooling of the material, and the scraping and recovery component is used for recovering impurities protruding from the surface of the material. In use, the device can use the air-supply cooling component for segmented cooling of the material and the scraping and recovery component for recovering impurities protruding from the surface of the material. The device has a simple structure and is easy to operate. It can perform segmented and progressive cooling of the production line, gradually cooling the production line and effectively avoiding the situation where the insulation layer on the production line cracks due to excessive temperature difference caused by excessive cooling speed, thus ensuring product quality.

[0025] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the air supply and cooling assembly includes branch pipes 5 embedded in both ends of the sliding plate 4. One end of one set of branch pipes 5 is equipped with a water pump 6. A circulation pipe 7 is installed between the suction end of the water pump 6 and the port of the other set of branch pipes 5. The circulation pipe 7 is spiral. A box cover is installed on the top of the cooling box 3. A material conveying hole extending to the other end of the outer wall of the cooling box 3 is opened on one side of the cooling cylinder 2. The inside of the cooling box 3 is filled with cold water that covers the top surface of the first conveying roller 13. First, the line can be fed in through the conveying hole on the cooling cylinder 2. At this time, two sets of second electric fans can be started first. The air is blown to the surface of the line through the cooling cylinder 16 for preliminary cooling without cooling too fast.

[0026] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, a scraper cylinder 8 is fixedly sleeved on the outer wall of the circulation pipe 7. A storage box 9 is installed between the two sets of branch pipes 5 extending to the other end of the sliding plate 4. Multiple sets of heat-conducting plates 10 are embedded on the other side of the outer wall of the storage box 9. The heat-conducting plates 10 are made of aluminum alloy. A blower 11 is installed at one end of the top of the storage box 9. The bottom end of the blower 11 corresponds to the top of the heat-conducting plate 10. A first electric fan 12 is installed inside the blower 11. Cooling cylinders 16 are embedded at both ends of the top of the cooling cylinder 2. A second electric fan is installed inside the cooling cylinder 16. The inside of the storage box 9 is filled with cold water. Then, following the line... With the continuous movement of the body, the line can contact the inner wall of the scraper cylinder 8. The water pump 6 can inject cold water from the storage tank 9 into the circulation pipe 7 through the lower branch pipe 5, and then send it back to the inside of the storage tank 9 through the upper branch pipe 5. When the water passes through, it can carry away the heat transferred by the line to the scraper cylinder 8 and the circulation pipe 7, and cool it down again. The heat conduction plate 10 can guide the heat absorbed by the water in the storage tank 9 to the other end. Then, the first electric fan 12 can be started to blow air to the heat conduction plate 10 in conjunction with the blower 11 to dissipate heat, accelerate its heat conduction speed, so that the temperature of the water source will not be too high and ensure its circulation cooling effect.

[0027] In this embodiment, as Figure 3 , Figure 4 and Figure 5 As shown, a first conveying roller 13 is rotatably connected to the inner wall of the cooling box 3 near the bottom, and a second conveying roller is rotatably connected to both ends of the inner wall of the cooling box 3 near the top. Further, after the surface temperature drops to a certain level, the wire is conveyed towards the inside of the cooling box 3. After passing above one set of second conveying rollers, the wire winds around to the bottom of the first conveying roller 13, and then is conveyed to the outside from above another set of second conveying rollers towards the conveying hole, where it is wound up by the winding equipment. During this conveying process, the wire located below the first conveying roller 13 is completely immersed in cold water for final cooling. At this time, the temperature of the insulation layer on the surface of the wire has been reduced to a suitable temperature in the previous gradual cooling operation, and entering the cold water will not cause an excessive temperature difference. Thus, it becomes a cooling operation for the wire.

[0028] In this embodiment, as Figure 3 , Figure 4 and Figure 5As shown, the scraping and recovery assembly includes a support plate 14 installed on one side of the outer wall of the cooling cylinder 2. A synchronization groove is formed on one side of the support plate 14, with a T-shaped cross-section. A synchronization plate 15 is slidably connected to the inner side of the synchronization groove. A pressure plate 17 is installed on one side of the outer wall of the synchronization plate 15. A pressure groove is formed inside the support plate 14 on one side of the synchronization groove, slidably connected to the pressure plate 17. A reset groove is formed inside the support plate 14 on one side of the pressure groove, with a reset plate 18 slidably connected to the inner side of the reset groove. The other end of the synchronization plate 15 is fixedly connected to one side of the sliding plate 4. The reset plate 18 and the pressure plate 17... Each of the opposite ends of plate 17 has a corresponding slope. A pull rod is installed at the other end of the reset plate 18. The pull rod is slidably connected to the support plate 14. A pull plate 19 is installed at the end of the pull rod that extends to the outside of the support plate 14. A latching groove is provided on the other side of the outer wall of the pull plate 19. A base plate 20 is installed at the top of the support plate 14 below the pull plate 19. The base plate 20 is slidably connected to the pull rod. A first spring is installed between the top two ends of the base plate 20 and the pull plate 19. A recycling box 21 is installed at the other end of the bottom of the scraping cylinder 8. A closing plate is hinged to one side of the recycling box 21 via a hinge. 22. A handle is installed on one side of the closing plate 22. The closing plate 22 is engaged with the recycling box 21 by a latch. Furthermore, during the conveying process of the line, the scraping cylinder 8 will contact the surface of the line and scrape off the protruding impurities. The scraped impurities can fall into the recycling box 21 for centralized collection. When it is necessary to clean the impurities, the latching groove can be engaged to drive the pull plate 19 to stretch the two sets of first springs, and the pull rod can be used to pull up the reset plate 18. At this time, the pressure plate 17 is no longer restricted, and the synchronous plate 15 is dragged inside the synchronous groove, which allows the sliding plate 4 to drive the recycling box 21. Pull it out from the inside of the cooling cylinder 2. Then, the staff can unlock the latch and use the hinge to open the closing plate 22 to discharge the collected impurities. After cleaning, the pressure plate 17 on the synchronization plate 15 can be slid into the pressure groove again. After the pressure plate 17 contacts the reset plate 18, the slope abuts and the reset plate 18 moves back, driving the pull rod and pull plate 19 to move up. The two sets of first springs are stretched until the pressure plate 17 is completely pushed into the pressure groove. Then, the first spring can drive the reset plate 18 to pop out and reposition the pressure plate 17, thereby completing the reset of the recycling box 21 and other components.

[0029] The implementation principle of the composite line cooling device in this application embodiment is as follows: the line can be fed into the cooling cylinder 2 through the conveying hole. At this time, two sets of second electric fans can be started first, and the air is blown onto the surface of the line through the cooling cylinder 16 for initial cooling without cooling too quickly. Then, as the line continues to move, the line can come into contact with the inner wall of the scraper cylinder 8. The water pump 6 can inject cold water from the storage tank 9 into the circulation pipe 7 through the lower branch pipe 5, and then send it back to the inside of the storage tank 9 through the upper branch pipe 5. When the water source passes through, it can carry away the heat transferred from the line to the scraper cylinder 8 and the circulation pipe 7, and perform further cooling and heat conduction. Plate 10 can direct the heat absorbed by the water source in storage tank 9 to the other end. Then, the first electric fan 12 can be started in conjunction with the blower 11 to blow air onto the heat-conducting plate 10 to dissipate heat, accelerate its heat conduction speed, and prevent the water source temperature from becoming too high, ensuring its circulating cooling effect. At this time, after the surface temperature drops to a certain level, it is conveyed towards the inside of the cooling tank 3. After passing above one set of second conveyor rollers, the line winds around to the bottom of the first conveyor roller 13, and then is conveyed to the outside from above another set of second conveyor rollers towards the conveying hole, where it is wound up by the winding equipment. During this conveying process, the line located below the first conveyor roller 13 is completely... The entire wire is immersed in cold water for final cooling. At this point, the temperature of the insulation layer on the wire surface has already been lowered to a suitable level during the previous gradual cooling process, preventing excessive temperature differences when it is further immersed in cold water. This effectively becomes a cooling operation for the wire. During the wire's transport, the scraping cylinder 8 contacts the wire surface, scraping off protruding impurities. These scraped impurities fall into the collection box 21 for centralized collection. When it is necessary to clean up the impurities, the latching groove can be engaged to pull the pull plate 19, stretching the two sets of first springs, and in conjunction with the pull rod, lifting the reset plate 18. At this point, the pressure plate 17 is no longer restricted, and the synchronization plate... 15 is dragged inside the synchronous groove, which allows the sliding plate 4 to pull the recycling box 21 out from the inside of the cooling cylinder 2. Then, the staff can unlock the latch and use the hinge to open the closing plate 22 to discharge the collected impurities. After cleaning, the pressure plate 17 on the synchronous plate 15 can be slid into the pressure groove again. After the pressure plate 17 contacts the reset plate 18, the slope abuts and the reset plate 18 moves back, driving the pull rod and pull plate 19 to move up. The two sets of first springs are stretched until the pressure plate 17 is completely pushed into the pressure groove. The first spring can drive the reset plate 18 to pop out and reposition the pressure plate 17, thereby completing the reset of the recycling box 21 and other components.

[0030] The control method of this utility model is through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. Cooling device for composite wires comprising a base (1), characterized in that: A cooling cylinder (2) is installed at one end of the top of the base (1), and a cooling box (3) is installed at one end of the outer wall of the cooling cylinder (2). A sliding groove is provided on one side of the cooling cylinder (2), and a sliding plate (4) is slidably connected to the inner side of the sliding groove. A sealing ring is embedded at the joint between the outer wall of the sliding plate (4) and the inner wall of the sliding groove. A cooling mechanism is installed on the sliding plate (4), the cooling cylinder (2), and the cooling box (3). The cooling mechanism includes an air supply cooling component and a scraping recovery component. The air supply cooling component is used to cool the material in stages, and the scraping recovery component is used to recover impurities protruding from the surface of the material.

2. A cooling device for a composite wire according to claim 1, characterized in that: The air supply cooling assembly includes branch pipes (5) embedded in both ends of the sliding plate (4). A water pump (6) is installed at one end of one set of branch pipes (5). A circulation pipe (7) is installed between the suction end of the water pump (6) and the port of the other set of branch pipes (5). The circulation pipe (7) is spiral. A box cover is installed at the top of the cooling box (3). A first conveying roller (13) is rotatably connected to the inner wall of the cooling box (3) near the bottom. A second conveying roller is rotatably connected to both ends of the inner wall of the cooling box (3) near the top. A material conveying hole extending to the other end of the outer wall of the cooling box (3) is opened on one side of the cooling cylinder (2). The inner side of the cooling box (3) is filled with cold water that covers the top surface of the first conveying roller (13).

3. A cooling device for composite wire according to claim 2, characterized in that: The outer wall of the circulation pipe (7) is fixedly fitted with a scraper cylinder (8). A storage box (9) is installed between the two sets of branch pipes (5) extending to the other end of the sliding plate (4). Multiple sets of heat-conducting plates (10) are embedded on the other side of the outer wall of the storage box (9). The heat-conducting plates (10) are made of aluminum alloy. A blower (11) is installed at one end of the top of the storage box (9). The bottom end of the blower (11) corresponds to the top of the heat-conducting plate (10). A first electric fan (12) is installed inside the blower (11). Cooling cylinders (16) are embedded at both ends of the top of the cooling cylinder (2). A second electric fan is installed inside the cooling cylinder (16). The storage box (9) is filled with cold water.

4. A cooling device for a composite wire according to claim 3, characterized in that: The scraping and recovery assembly includes a support plate (14) installed on one side of the outer wall of the cooling cylinder (2). A synchronization groove is provided on one side of the support plate (14). The cross-section of the synchronization groove is T-shaped. A synchronization plate (15) is slidably connected to the inside of the synchronization groove. A pressure plate (17) is installed on one side of the outer wall of the synchronization plate (15). A pressure groove is provided inside the support plate (14) on one side of the synchronization groove, which is slidably connected to the pressure plate (17). A reset groove is provided inside the support plate (14) on one side of the pressure groove. A reset plate (18) is slidably connected to the inside of the reset groove. The other end of the synchronization plate (15) is fixedly connected to one side of the sliding plate (4).

5. A cooling device for a composite wire according to claim 4, characterized in that: The opposite end of the reset plate (18) and the pressing plate (17) is provided with corresponding slope surface, the other end of the reset plate (18) is provided with pull rod, the pull rod is slidably connected with the supporting plate (14), one end of the pull rod extending to the outside of the supporting plate (14) is provided with pull plate (19), the other side of the outer wall of the pull plate (19) is provided with buckling slot.

6. A cooling device for a composite wire according to claim 5, characterized in that: The top of the supporting plate (14) is provided with bottom plate (20) below the pull plate (19), the bottom plate (20) is slidably connected with the pull rod, the top of the bottom plate (20) is provided with first spring between both ends and the pull plate (19).

7. A cooling device for a composite wire according to claim 6, characterized in that: The bottom of the scraping cylinder (8) is provided with recovery box (21) on the other end, one side of the recovery box (21) is hingedly connected with closing plate (22), one side of the closing plate (22) is provided with handle, the closing plate (22) is clamped with the recovery box (21) through the lock catch.

Images