Egg white ultrasonic defoaming tank

CN224640435UActive Publication Date: 2026-08-18SICHUAN ZHONGRUN FOOD CO LTD
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Patent Information

Application Number
CN202522018109.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2026-08-18
Estimated Expiration
2035-09-19

AI Technical Summary

Technical Problem

[0004]然而在实际生产过程中,化学消泡法的原理是向蛋液内添加化学消泡剂来消除这些气泡,然而消泡剂的使用不仅会影响后期蛋制食品的品质,还可能引发食品安全问题,机械过滤法对蛋液内的气泡进行消泡时,因气泡会堵塞在滤网上,影响蛋液穿过滤网,从而导致消泡的效率较低

Benefits of technology

该消泡槽通过设置插入槽体内的超声波发生器,可产生声波振动直接作用于蛋液,相较于传统的机械式滤网除泡,有效提高效率,适配工业化连续生产。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an egg liquid ultrasonic wave debubbling groove, including the groove body, and the top opening is set with feed pipe and discharge pipe respectively in the side wall and bottom, fixed baffle is set in the opening end one side of groove body, movable baffle is rotatably set in the opening end other side of groove body, ultrasonic generator is set on fixed baffle and inserts into the groove body, the rotating end of movable baffle is set on the outside of groove body, and the other end of movable baffle is combined with fixed baffle and closes the opening end of groove body. The debubbling groove inserts into the ultrasonic generator in the groove body, can produce the sound wave vibration and act on the egg liquid, realizes the defoaming of egg liquid, in the defoaming process, the fixed baffle of setting up above is convenient for installing ultrasonic generator, through movable baffle to open the groove body to clean inside, and can effectively avoid the mechanical attrition debris falling in the groove body in the process of opening or closing due to the rotation of movable baffle, guarantees the internal egg liquid quality.
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Description

Technical Field

[0001] This utility model relates to the field of egg-based food processing technology, specifically to an ultrasonic defoaming tank for egg liquid. Background Technology

[0002] In the processing of egg-based foods (such as egg tarts, dried eggs, etc.), the mixing of egg liquid with other seasonings is an essential step. However, mixing and stirring can easily cause air bubbles to form in the egg liquid. If these air bubbles are not eliminated in time, they will cause the surface of the egg tart to be uneven, the internal structure to be uneven, and even form holes during baking, affecting the quality of the product. Therefore, the defoaming process of egg liquid is particularly important in the production of egg tarts.

[0003] Currently, in industrial egg tart production, defoaming methods for egg liquid include physical defoaming, chemical defoaming, and mechanical filtration. Physical defoaming mainly uses vibration, vacuum adsorption, and other methods to break up bubbles; chemical defoaming involves adding defoaming agents to reduce the surface tension of bubbles, thereby causing bubbles in the egg liquid to break up and be expelled quickly; and mechanical filtration uses specific mesh filtration devices to separate bubbles.

[0004] However, in actual production, the principle of chemical defoaming is to add chemical defoaming agents to the egg liquid to eliminate these bubbles. However, the use of defoaming agents not only affects the quality of later egg products, but may also cause food safety problems. When mechanical filtration defoams the bubbles in the egg liquid, the bubbles will block the filter screen, affecting the egg liquid from passing through the filter screen, resulting in low defoaming efficiency. Utility Model Content

[0005] Therefore, to address the aforementioned shortcomings, this utility model provides an ultrasonic defoaming tank for egg liquid. This defoaming tank uses an ultrasonic generator inserted into the tank to vibrate the egg liquid with sound waves, thereby quickly eliminating air bubbles trapped in the egg liquid and facilitating subsequent use. At the same time, a fixed cover plate and a movable cover plate are provided at the top opening of the tank to facilitate opening or closing the opening. This allows for easy cleaning of the tank after opening, and prevents debris or dust from falling into the tank and affecting the quality of the egg liquid when closed. It also prevents debris generated by mechanical wear during the rotation of the movable cover plate from falling into the tank and affecting the quality of the egg liquid.

[0006] This utility model is implemented as follows: an ultrasonic defoaming tank for egg liquid includes a tank body with an opening at the top and an inlet pipe and an outlet pipe respectively provided on the side wall and bottom. A fixed baffle is installed on one side of the opening end of the tank. A movable baffle is rotatably mounted on the other side of the opening end of the tank. An ultrasonic generator is mounted on a fixed baffle and inserted into the tank. The rotating end of the movable baffle is located on the outer side of the trough, and the other end of the movable baffle is combined with the fixed baffle to close the opening end of the trough.

[0007] Preferably, a boss is provided at both ends of the top outer side of the groove, and a hinge rod is provided between the two bosses. A connecting boss that is rotatably connected to the hinge rod is provided at the bottom of one end of the movable baffle.

[0008] Preferably, the fixed baffle has a fastening groove at the top of the end near the movable baffle, and the movable baffle has a fastening plate at the corresponding position, so that the opening end of the groove is closed by the contact between the fastening plate and the fastening groove.

[0009] Preferably, a pressure plate is also provided at the top of the fixed baffle near the movable baffle. The pressure plate is rotatably mounted on the fixed baffle, and the rotation of the pressure plate keeps one end of the pressure plate moving above the movable baffle to fix the movable baffle.

[0010] Preferably, a hand-held lever is provided on the side wall of the movable baffle near the fixed baffle, and a locking plate is rotatably provided on the side wall of the fixed baffle. A slot for engaging the outside of the hand-held lever is opened at the bottom of one end of the locking plate. After the locking plate is rotated above the hand-held lever, the slot is engaged with the outside of the hand-held lever to fix the movable baffle.

[0011] Preferably, one end of the ultrasonic generator is connected to an external ultrasonic device, and the other end extends into the tank and is close to the bottom of the tank.

[0012] Compared with the prior art, the present invention has the following advantages: This defoaming tank uses an ultrasonic generator inserted into the tank to generate sound wave vibrations that directly act on the egg liquid. Compared with traditional mechanical filter defoaming, it effectively improves efficiency and is suitable for industrial continuous production.

[0013] Meanwhile, the movable cover plate, which is set at the opening end of the tank, can be opened and closed to facilitate cleaning of the tank. This also prevents external debris and dust from falling into the tank during the defoaming process and affecting the quality of the egg liquid. Furthermore, the hinge end of the movable cover plate is located on the outer side of the tank, which can prevent mechanical wear debris generated during rotation from falling into the egg liquid, further ensuring the quality of the egg liquid. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the specific embodiments of the present invention to explain the present invention, but do not constitute any limitation on the present invention. In the drawings: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2This is a frontal view of the present invention; Figure 3 This is a schematic diagram of the structure of the present invention with the movable cover plate open; Figure 4 for Figure 3 A structural diagram from another perspective; In the diagram: 1. Tank; 2. Fixed baffle; 3. Movable baffle; 4. Ultrasonic generator; 5. Feed pipe; 6. Boss; 7. Hinge rod; 8. Pressure plate; 9. Hand handle; 10. Clamping plate; 11. Discharge pipe; 12. Fastening groove; 13. Fastening plate. Detailed Implementation

[0015] The technical solution of this utility model will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only for illustration and explanation of this utility model and are not intended to limit this utility model in any way. The accompanying drawings in this utility model are only for illustrative purposes and to facilitate understanding of the embodiments and are not intended to limit this utility model in any way.

[0016] It should be noted that the structures, proportions, sizes, etc. shown in the accompanying drawings are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which the present invention can be implemented. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.

[0017] As described in the background section, existing methods for defoaming egg liquid can be broadly categorized into physical defoaming, chemical defoaming, and mechanical filtration. Chemical defoaming requires the addition of chemical defoaming agents to the egg liquid, which can affect its quality. In contrast, when mechanical filtration is used to filter egg liquid, air bubbles can easily clog the filter screen, preventing the egg liquid from passing through and resulting in low defoaming efficiency.

[0018] For the reasons stated above, please refer to the appendix for solutions to these problems. Figure 1 ~Appendix Figure 4 This utility model provides an ultrasonic defoaming tank for egg liquid, including a tank body 1, with an opening at the top and an inlet pipe 5 and an outlet pipe 11 respectively provided on the side wall and bottom; Fixed baffle 2 is set on one side of the opening end of the tank body 1; The movable baffle 3 is rotatably mounted on the other side of the opening end of the tank 1; An ultrasonic generator 4 is mounted on a fixed baffle 2 and inserted into a groove 1; The rotating end of the movable baffle 3 is located on the outer side of the tank 1, and the other end of the movable baffle 3 is connected with the fixed baffle 2 to close the opening end of the tank 1.

[0019] As described above, an ultrasonic generator inserted into the tank can extend into the egg liquid inside the tank and generate sound wave vibrations. These sound wave vibrations disperse the air bubbles in the egg liquid, achieving the defoaming principle. This method can effectively improve defoaming efficiency, enabling continuous defoaming of the egg liquid. Furthermore, compared to traditional mechanical vibration, it can ensure the stability of the tank.

[0020] Meanwhile, by setting fixed and movable baffles at the opening end of the tank, it is easy to open or close the opening end, which facilitates cleaning of the tank and prevents external debris or dust from falling into the egg liquid during the defoaming process. Furthermore, by reasonably setting the hinge position between the movable baffle and the tank, mechanical debris generated by mechanical wear during the rotation of the movable baffle can be prevented from falling into the egg liquid, effectively ensuring the quality of the egg liquid.

[0021] In this embodiment, bosses 6 are provided at both ends of the top outer side of the groove 1, and a hinge rod 7 is provided between the two bosses 6. A connecting boss that is rotatably connected to the hinge rod 7 is provided at the bottom of one end of the movable baffle 3.

[0022] As described above, by setting a boss and a hinge rod on the outer side of the tank, the rotating end of the movable baffle can be located on the outside of the tank, thereby preventing mechanical debris generated by mechanical wear during the rotation of the movable baffle from falling into the egg liquid.

[0023] In this embodiment, a fastening groove 12 is provided at the top of one end of the fixed baffle 2 near the movable baffle 3, and a fastening plate 13 is provided at the corresponding position of the movable baffle 3. The opening end of the groove 1 is closed by the contact between the fastening plate 13 and the fastening groove 12.

[0024] As mentioned above, the fastening groove and fastening plate are designed to facilitate sealing and prevent dust from entering the tank through the gap between the two baffles.

[0025] In this embodiment, a pressure plate 8 is also provided at the top of the fixed baffle 2 near the movable baffle 3. The pressure plate 8 is rotatably mounted on the fixed baffle 2. The rotation of the pressure plate 7 keeps one end of the pressure plate 7 moving above the movable baffle 3 to fix the movable baffle 3.

[0026] As mentioned above, the pressure plate is designed to fix the movable baffle to the open end of the groove, and also to allow the movable baffle to rotate without being restricted or fixed.

[0027] In this embodiment, a handrail 9 is provided on one side wall of the movable baffle 3 near the fixed baffle 2, and a locking plate 10 is rotatably provided on the side wall of the fixed baffle 2. A slot for locking the handrail 9 is opened at the bottom of one end of the locking plate 10. After the locking plate 10 is rotated above the handrail 9, the slot is locked on the outside of the handrail 9 to fix the movable baffle 3.

[0028] As mentioned above, the hand lever is designed to facilitate the rotation of the movable baffle, and the locking plate is designed to be combined with the hand lever to fix the movable baffle to the open end of the groove. It also makes it easier for the movable baffle to be rotated without being restricted or fixed.

[0029] In this embodiment, one end of the ultrasonic generator 4 is connected to an external ultrasonic device, and the other end extends into the tank 1 and is close to the bottom of the tank 1.

[0030] The ultrasonic generator described herein has the same structure and principle as existing ultrasonic generating devices, and will not be described in detail here.

[0031] The above description is a detailed description of the preferred embodiments of the present utility model. However, the embodiments are not intended to limit the scope of the patent application of the present utility model. All equivalent changes or modifications made under the technical spirit of the present utility model should fall within the patent scope covered by the present utility model.

Claims

1. An ultrasonic defoaming tank for egg liquid, characterized in that: include, The tank has an opening at the top and inlet and outlet pipes on the side walls and bottom, respectively. A fixed baffle is installed on one side of the opening end of the tank. A movable baffle is rotatably mounted on the other side of the opening end of the tank. An ultrasonic generator is mounted on a fixed baffle and inserted into the tank. The rotating end of the movable baffle is located on the outer side of the trough, and the other end of the movable baffle is combined with the fixed baffle to close the opening end of the trough.

2. The ultrasonic defoaming tank for egg liquid according to claim 1, characterized in that: A boss is provided at both ends of the top outer side of the groove, and a hinge rod is provided between the two bosses. A connecting boss that is rotatably connected to the hinge rod is provided at the bottom of one end of the movable baffle.

3. The ultrasonic defoaming tank for egg liquid according to claim 1, characterized in that: The fixed baffle has a fastening groove at the top of the end near the movable baffle, and a fastening plate is provided at the corresponding position of the movable baffle. The opening end of the groove is closed by the contact between the fastening plate and the fastening groove.

4. The ultrasonic defoaming tank for egg liquid according to claim 1, characterized in that: A pressure plate is also provided at the top of the fixed baffle near the movable baffle. The pressure plate is rotatably mounted on the fixed baffle. By rotating the pressure plate, one end of the pressure plate is moved to the top of the movable baffle to fix the movable baffle.

5. The ultrasonic defoaming tank for egg liquid according to claim 1, characterized in that: A hand-held lever is provided on the side wall of the movable baffle near the fixed baffle. A locking plate is rotatably provided on the side wall of the fixed baffle. A slot for engaging the outside of the hand-held lever is opened at the bottom of one end of the locking plate. After the locking plate is rotated above the hand-held lever, the slot is engaged with the outside of the hand-held lever to fix the movable baffle.

6. The ultrasonic defoaming tank for egg liquid according to claim 1, characterized in that: One end of the ultrasonic generator is connected to an external ultrasonic device, and the other end extends into the tank and is close to the bottom of the tank.