A thread rolling die cleaning device

Abstract

The utility model discloses a kind of thread rolling wheel cleaning devices, including workbench, the top of the workbench is provided with fixed assembly, the outside of the fixed assembly is provided with thread rolling wheel, the top of the workbench is provided with cleaning assembly, the fixed assembly includes vertical plate, the thread rolling wheel is sleeved in the outside of multiple fixed struts, the cleaning assembly includes intercommunication box, the intercommunication box is located above thread rolling wheel, the utility model relates to thread rolling wheel cleaning technical field;The thread rolling wheel cleaning device, by the adjustable structure of fixed assembly, with the linkage of screw rod, moving block and connecting rod, realize that fixed strut spacing is flexibly adjusted, can be firmly adapted to different size thread rolling wheel, without replacing fixed component, reduce equipment adaptation cost.Simultaneously servo motor drives thread rolling wheel rotation, cooperate with the precision flush of the spray head corresponding with groove one to one, compared with artificial cleaning, greatly improve cleaning efficiency and cleanliness, avoid impurity residue influence machining precision.

Description

Technical Field

[0001] This utility model relates to the field of thread rolling wheel cleaning technology, specifically a thread rolling wheel cleaning device. Background Technology

[0002] Thread rolling wheels are tools used to roll threads onto workpieces, creating threads on the workpiece surface. They are widely used in industries such as machinery manufacturing and automobile manufacturing. During the use of thread rolling wheels, metal shavings, oil stains, and other impurities easily accumulate in the grooves on their surface. If these impurities are not cleaned in time, they will not only affect the machining accuracy and service life of the thread rolling wheel, but may also lead to quality problems in the machined workpiece.

[0003] Currently, the cleaning of small batches of thread rolling wheels is mostly done manually. Manual cleaning is not only labor-intensive and inefficient, but it is also difficult to thoroughly clean the impurities in the grooves of the thread rolling wheels, resulting in unsatisfactory cleaning results.

[0004] Therefore, this utility model provides a thread rolling wheel cleaning device to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a thread rolling wheel cleaning device, which solves the aforementioned problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a thread rolling wheel cleaning device, comprising a workbench, a fixing component on the top of the workbench, a thread rolling wheel on the outer side of the fixing component, a cleaning component above the workbench, the fixing component comprising a vertical plate fixedly installed on the top of the workbench, a rotating cylinder rotatably connected inside the vertical plate, a rotating disk fixedly installed on the right side of the rotating cylinder, a sliding groove slidably connected inside the rotating disk, a slider slidably connected inside the sliding groove, a fixed support rod fixedly installed on the right side of the slider, the thread rolling wheel sleeved on the outer side of multiple fixed support rods, the cleaning component comprising a connecting box located above the thread rolling wheel, multiple nozzles fixedly installed at the bottom of the connecting box, the nozzles corresponding one-to-one with the grooves of the thread rolling wheel below, a control panel fixedly installed on the front of the workbench, and a drainage groove located below the thread rolling wheel inside the workbench.

[0007] Preferably, a slide rod is fixedly installed inside the slide groove, and the slider is slidably connected to the outside of the corresponding slide rod. The slide rod guides the slider's sliding and ensures that the slider slides stably within the slide groove.

[0008] Preferably, a screw is rotatably connected to the center of the left side of the rotating disk, a movable block is screwed to the outer side of the screw, a connecting rod is hinged between the movable block and the corresponding slider, a knob is fixedly installed on the left side end of the screw, and the thread lead angle of the screw is less than the equivalent friction angle. By setting the screw, movable block and connecting rod, the position of the fixed support rod can be adjusted to adapt to different sizes of thread rolling wheels, and the screw has a self-locking function to ensure that the fixed support rod fixes the thread rolling wheel stably and reliably.

[0009] Preferably, a servo motor is fixedly installed on the top of the workbench, a gear is fixedly installed on the output end of the servo motor, a gear ring is fixedly installed on the outer side of the rotating cylinder, the gear ring meshes with the gear, the servo motor is electrically connected to the control panel, and the servo motor drives the rotating cylinder to rotate through the gear and gear ring, thereby driving the thread rolling wheel to rotate, so that all parts of the thread rolling wheel can be thoroughly cleaned.

[0010] Preferably, the cleaning assembly includes a base plate, a bracket is fixedly installed on the top of the base plate, and the connecting box is fixedly installed on the top of the bracket. The bracket supports the connecting box and ensures its stability.

[0011] Preferably, a water pump is fixedly installed on the top of the base plate, and a connecting water pipe is fixedly installed between the outlet of the water pump and the connecting box. The connecting water pipe is connected to the inside of the connecting box, and the nozzle is connected to the inside of the connecting box. A water supply pipe is fixedly installed at the inlet of the water pump and is connected to an external water supply pipeline. The water pump delivers external clean water to the connecting box through the water supply pipe and the connecting water pipe, and then sprays it onto the thread rolling wheel through the nozzle to clean the thread rolling wheel.

[0012] Beneficial effects

[0013] This invention provides a wire rolling wheel cleaning device. Compared with the prior art, it has the following advantages:

[0014] 1. This thread rolling wheel cleaning device, through the adjustable structure of the fixed components, and with the linkage of screws, moving blocks, and connecting rods, achieves flexible adjustment of the spacing between the fixed support rods. It can stably adapt to thread rolling wheels of different sizes without replacing the fixed components, reducing equipment adaptation costs. At the same time, the servo motor drives the thread rolling wheel to rotate, and in conjunction with the nozzles that correspond one-to-one with the grooves, it precisely cleans the wheels. Compared with manual cleaning, it significantly improves cleaning efficiency and cleanliness, and avoids impurities remaining that may affect processing accuracy.

[0015] 2. This thread rolling wheel cleaning device features a control panel that centrally manages the servo motor and water pump, reducing manual intervention and labor intensity. The workbench drainage trough promptly removes wastewater, maintaining a clean environment. The nozzle layout of the cleaning components is highly targeted, capable of reaching deep into the thread rolling wheel grooves to remove debris and oil stains, extending the thread rolling wheel's lifespan, ensuring workpiece processing quality, and making it suitable for batch thread rolling wheel maintenance scenarios. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a perspective view of the external structure of this utility model;

[0018] Figure 2 This is a three-dimensional view of the bottom structure of this utility model;

[0019] Figure 3 This is a three-dimensional view of the overall structure on the left side of this utility model;

[0020] Figure 4 This is a three-dimensional view of the back structure of this utility model.

[0021] In the diagram: 1. Workbench; 2. Fixed assembly; 21. Vertical plate; 22. Rotating cylinder; 23. Rotating disk; 24. Fixed support rod; 25. Slide groove; 26. Slider; 27. Gear ring; 28. Servo motor; 29. ​​Gear; 210. Slide rod; 211. Moving block; 212. Connecting rod; 213. Screw; 214. Knob; 3. Cleaning assembly; 31. Bracket; 32. Connecting box; 33. Connecting water pipe; 34. Nozzle; 35. Base plate; 36. Water pump; 37. Water supply pipe; 4. Thread rolling wheel; 5. Control panel; 6. Drainage trough. Detailed Implementation

[0022] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0023] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0024] Reference Figures 1 to 4This application provides a thread rolling wheel cleaning device, including a workbench 1, a fixing component 2 on the top of the workbench 1, a thread rolling wheel 4 on the outside of the fixing component 2, a cleaning component 3 on the top of the workbench 1, a control panel 5 fixedly installed on the front of the workbench 1, and a drainage groove 6 inside the workbench 1, located below the thread rolling wheel 4, for draining wastewater after cleaning.

[0025] The fixed assembly 2 includes a vertical plate 21, which is fixedly installed on the top of the workbench 1. A rotating cylinder 22 is rotatably connected inside the vertical plate 21. A rotating disk 23 is fixedly installed on the right side of the rotating cylinder 22. A sliding groove 25 is slidably connected inside the rotating disk 23. A sliding rod 210 is fixedly installed inside the sliding groove 25. A slider 26 is slidably connected to the outside of the corresponding sliding rod 210. A fixed support rod 24 is fixedly installed on the right side of the slider 26. A thread rolling wheel 4 is sleeved on the outside of multiple fixed support rods 24. A screw 213 is rotatably connected at the center of the left side of the rotating disk 23. A moving block 211 is screwed to the outside of the screw 213. A connecting rod 212 is hinged between the moving block 211 and the corresponding slider 26. A knob 214 is fixedly installed on the left end of the screw 213. The thread lead angle of the screw 213 is less than the equivalent friction angle. A servo motor 28 is fixedly installed on the top of the workbench 1. A gear 29 is fixedly installed on the output end of the servo motor 28. A gear ring 27 is fixedly installed on the outside of the rotating cylinder 22. The gear ring 27 and the gear 29 mesh with each other. The servo motor 28 is electrically connected to the control panel 5.

[0026] When fixing the thread rolling wheel 4, the thread rolling wheel 4 is placed on the outside of multiple fixing support rods 24. Rotating the knob 214 causes the screw 213 to rotate, which in turn causes the moving block 211 to move to the left. The moving block 211, through the connecting rod 212, causes the slider 26 to slide outward along the slide rod 210 within the slide groove 25. The slider 26 then causes the fixing support rods 24 to move outward, thereby tightening and fixing the thread rolling wheel 4. Because the thread lead angle of the screw 213 is less than the equivalent friction angle, the screw 213 has a self-locking function, ensuring that the fixing support rods 24 can reliably and stably fix the thread rolling wheel 4. During cleaning, the servo motor 28 is started via the control panel 5. The servo motor 28 drives the gear 29 to rotate, which in turn drives the gear ring 27 to rotate. The gear ring 27 drives the rotating cylinder 22 to rotate, which in turn drives the rotating disk 23 to rotate, thereby rotating the thread rolling wheel 4, ensuring that all parts of the thread rolling wheel 4 are cleaned evenly.

[0027] The cleaning component 3 includes a base plate 35, a bracket 31 fixedly mounted on the top of the base plate 35, a connecting box 32 fixedly mounted on the top of the bracket 31, the connecting box 32 being located above the thread rolling wheel 4, and multiple nozzles 34 fixedly mounted on the bottom of the connecting box 32, with each nozzle 34 corresponding to a groove on the thread rolling wheel 4 below. A water pump 36 is fixedly mounted on the top of the base plate 35, a connecting water pipe 33 is fixedly mounted between the outlet of the water pump 36 and the connecting box 32, the connecting water pipe 33 communicating with the interior of the connecting box 32, the nozzles 34 communicating with the interior of the connecting box 32, and a water supply pipe 37 fixedly mounted on the inlet of the water pump 36, communicating with an external water supply pipe.

[0028] During cleaning, the water pump 36 is started via the control panel 5. The water pump 36 draws the cleaning water from the external water supply pipe through the water supply pipe 37, and then delivers it to the connecting box 32 through the connecting water pipe 33. The cleaning water in the connecting box 32 is sprayed onto the thread rolling wheel 4 through the nozzle 34. Since the nozzle 34 corresponds one-to-one with the groove position of the thread rolling wheel 4, it can accurately clean the groove of the thread rolling wheel 4, resulting in a good cleaning effect. For thread rolling wheels 4 with different groove spacing, a cleaning component 3 with different nozzle 34 spacing is selected to suit different thread rolling wheels 4.

[0029] In summary, this thread rolling wheel cleaning device can automatically clean the thread rolling wheel 4, reducing labor intensity, improving cleaning efficiency, and achieving good cleaning results. It can also adapt to thread rolling wheels 4 of different sizes, making it highly practical.

[0030] The control panel 5 can be a Siemens S7-1200 series PLC (such as 1214CDC / DC / DC) to realize the automatic control of servo motor 28 and water pump 36.

[0031] Furthermore, all contents not described in detail in this specification are existing technologies known to those skilled in the art, and all electrical components mentioned in this document are powered by external power supply lines.

[0032] Working principle: The servo motor 28 is started via the control panel 5. The servo motor 28 drives the gear 29 to rotate, the gear 29 drives the gear ring 27 to rotate, the gear ring 27 drives the rotating cylinder 22 to rotate, the rotating cylinder 22 drives the rotating disk 23 to rotate, and in turn drives the thread rolling wheel 4 to rotate, so that all parts of the thread rolling wheel 4 can be cleaned evenly. During cleaning, the water pump 36 is started via the control panel 5. The water pump 36 draws clean water from the external water supply pipe through the water supply pipe 37, and then delivers it to the connecting box 32 through the connecting water pipe 33. The clean water in the connecting box 32 is sprayed onto the thread rolling wheel 4 through the nozzle 34. Since the nozzle 34 corresponds one-to-one with the groove position of the thread rolling wheel 4, it can accurately clean the groove of the thread rolling wheel 4, resulting in good cleaning effect. For thread rolling wheels 4 with different groove spacing, a cleaning component 3 with different nozzle 34 spacing is selected to suit different thread rolling wheels 4.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire rolling wheel cleaning device, comprising a worktable (1), characterized in that: A fixing component (2) is provided on the top of the workbench (1), and a thread rolling wheel (4) is provided on the outer side of the fixing component (2). A cleaning component (3) is provided above the workbench (1). The fixing component (2) includes a vertical plate (21), which is fixedly installed on the top of the workbench (1). A rotating cylinder (22) is rotatably connected inside the vertical plate (21). A rotating disk (23) is fixedly installed on the right side of the rotating cylinder (22). A sliding groove (25) is slidably connected inside the rotating disk (23), and a slider (26) is slidably connected inside the sliding groove (25). A fixed support rod (24) is fixedly installed on the right side of the slider (26). The thread rolling wheel (4) is sleeved on the outside of multiple fixed support rods (24). The cleaning assembly (3) includes a connecting box (32). The connecting box (32) is located above the thread rolling wheel (4). Multiple nozzles (34) are fixedly installed at the bottom of the connecting box (32). The nozzles (34) correspond one-to-one with the grooves of the thread rolling wheel (4) below. A control panel (5) is fixedly installed on the front of the workbench (1). A drainage groove (6) is opened inside the workbench (1). The drainage groove (6) is located below the thread rolling wheel (4).

2. The thread rolling wheel cleaning device according to claim 1, characterized in that: A slide rod (210) is fixedly installed inside the slide groove (25), and the slider (26) is slidably connected to the outside of the corresponding slide rod (210).

3. The thread rolling wheel cleaning device according to claim 1, characterized in that: A screw (213) is rotatably connected to the center of the left side of the rotating disk (23). A moving block (211) is screwed to the outside of the screw (213). A connecting rod (212) is hinged between the moving block (211) and the corresponding slider (26). A knob (214) is fixedly installed on the left end of the screw (213). The thread lead angle of the screw (213) is smaller than the equivalent friction angle.

4. The thread rolling wheel cleaning device according to claim 3, characterized in that: A servo motor (28) is fixedly installed on the top of the workbench (1). A gear (29) is fixedly installed on the output end of the servo motor (28). A gear ring (27) is fixedly installed on the outer side of the rotating cylinder (22). The gear ring (27) meshes with the gear (29). The servo motor (28) is electrically connected to the control panel (5).

5. A thread rolling wheel cleaning device according to claim 1, characterized in that: The cleaning assembly (3) includes a base plate (35), a bracket (31) is fixedly installed on the top of the base plate (35), and the connecting box (32) is fixedly installed on the top of the bracket (31).

6. The thread rolling wheel cleaning device according to claim 5, characterized in that: A water pump (36) is fixedly installed on the top of the base plate (35). A connecting water pipe (33) is fixedly installed between the outlet of the water pump (36) and the connecting box (32). The connecting water pipe (33) is connected to the inside of the connecting box (32). The nozzle (34) is connected to the inside of the connecting box (32). A water supply pipe (37) is fixedly installed at the inlet of the water pump (36). The water supply pipe (37) is connected to an external water supply pipeline.

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