Dust-free feeding station de-ironer

Abstract

The utility model relates to feeding equipment technical field discloses dust -free feeding station de -ironer, including dust collection bin, the dust collection bin below is provided with de -ironing mechanism, the de -ironing mechanism surface is provided with drive mechanism, the dust collection bin top fixed and is connected with the fan that is provided with, the dust collection bin top left and right sides all hinged have bin door, the dust collection bin inner wall top installs the filter core that cooperates fan uses, the dust collection bin surface left and right sides all hinged have gas support rod, the gas support rod one end is hinged with bin door surface, the dust collection bin bottom is connected with the guide chute, the guide chute is located de -ironing mechanism top, the de -ironing mechanism below is provided with the discharge hopper. This dust -free feeding station de -ironer has solved the problem that the iron impurity in the material cannot be effectively removed, improves product quality, reduces equipment cleaning time through automatic cleaning, improves processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of feeding equipment technology, specifically to a dust-free feeding station iron separator. Background Technology

[0002] When materials need to be fed into the production line, they must first be placed into a closed feeding device. Then, the negative pressure generated by the negative pressure dust collection system will quickly suck in the dust generated during the feeding process, and separate and collect it through the filtration device, and finally discharge the clean air outdoors.

[0003] As people have higher and higher requirements for product quality, their requirements for equipment are also increasing. Materials often contain iron impurities, which can lead to the inability to effectively remove iron impurities after dust removal. Iron impurities in the materials fed into the production line will affect product quality. To address this, we have proposed a dust-free feeding station iron separator. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a dust-free feeding station iron separator to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a dust-free feeding station iron remover, including a dust collection bin, an iron removal mechanism is provided below the dust collection bin, and a driving mechanism is provided on the surface of the iron removal mechanism; A fan is fixedly installed on the top of the dust collection bin and connected to it. Bin doors are hinged to the left and right sides of the top of the dust collection bin. A filter element for use with the fan is installed on the top of the inner wall of the dust collection bin. Air struts are hinged to the left and right sides of the surface of the dust collection bin. One end of the air strut is hinged to the surface of the bin door. A guide hopper is connected to the bottom of the dust collection bin. The guide hopper is located on top of the iron removal mechanism. A discharge hopper is provided below the iron removal mechanism.

[0006] Preferably, the iron removal mechanism includes a connecting housing, which is connected to the bottom of the guide hopper and the bottom of the connecting housing is connected to the top of the discharge hopper. A baffle is detachably provided on the front side of the connecting housing, and a square profile plate is slidably connected to the inner wall of the connecting housing. Multiple magnetic rods are fixed on the surface of the square profile plate.

[0007] Preferably, a push cylinder is fixed on both the left and right sides of the connecting housing. A rectangular frame is fixed to one end of the push cylinder. The rectangular frame slides through the connecting housing. Multiple connecting rods are rotatably connected to the surface of the rectangular frame. A support cylinder is fixed to the front end of each connecting rod. Multiple extension rods are fixed to the surface of the support cylinder. An installation ring is fixed to the surface of each extension rod. An elastic scraper is fixed to the inner wall of the installation ring. The elastic scraper is slidably connected to the surface of the magnetic rod.

[0008] Preferably, the driving mechanism includes a drive motor, which is fixed to the surface of the rectangular frame. The output shaft of the drive motor passes through the rectangular frame and is fixed with a drive shaft. One end of the drive shaft is rotatably connected to the inner wall of the rectangular frame. A plurality of first bevel gears are fixed on the surface of the drive shaft. Second bevel gears are meshed on the surfaces of the first bevel gears. The second bevel gears are fixed to the rear end of the connecting rod.

[0009] Preferably, multiple wheel frames are fixed on both the left and right sides of the inner wall of the connecting housing, and guide wheels are rotatably connected to the surface of the wheel frames, with the guide wheels slidably connected to the surface of the square profile plate.

[0010] Preferably, buckles are fixed on both the left and right sides of the connecting housing, and buckle seats for use with the buckles are fixed on both the left and right sides of the stop door.

[0011] Preferably, the rear side of the inner wall of the square-shaped plate is fixed with multiple reinforcing ribs.

[0012] Compared with the prior art, the beneficial effects achieved by this utility model are: This invention eliminates dust pollution during the feeding process through the negative pressure dust collection system and efficient filtration of the filter element in the dust collection bin, ensuring a safe working environment and environmental compliance; the magnetic rod array design of the iron removal mechanism can efficiently adsorb fine iron-containing impurities in the material, preventing them from entering downstream equipment, reducing product defects and equipment wear, and extending the life of the production line; the automated cleaning function of the drive mechanism and the push cylinder greatly improves production efficiency and reduces downtime. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is a schematic diagram of the iron removal mechanism in this utility model; Figure 4 This is a partial cross-sectional structural diagram of the present invention; Figure 5 This is a partial structural schematic diagram of the present invention.

[0014] The components include: 1. Dust collection bin; 2. Iron removal mechanism; 201. Connecting housing; 202. Baffle door; 203. Square profile plate; 204. Magnetic rod; 205. Push cylinder; 206. Rectangular frame; 207. Connecting rod; 208. Support cylinder; 209. Extension rod; 210. Mounting ring; 211. Elastic scraper; 212. Reinforcing rib; 213. Buckle; 214. Buckle seat; 215. Wheel frame; 216. Guide wheel; 3. Drive mechanism; 301. Drive motor; 302. Drive shaft; 303. First bevel gear; 304. Second bevel gear; 4. Fan; 5. Bin door; 6. Air strut; 7. Guide hopper; 8. Discharge hopper; 9. Filter element. Detailed Implementation

[0015] The specific embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.

[0016] Please see Figure 1-5 The dust-free feeding station iron separator includes a dust collection bin 1, an iron removal mechanism 2 is provided below the dust collection bin 1, and a drive mechanism 3 is provided on the surface of the iron removal mechanism 2. A fan 4 is fixedly installed on the top of the dust collection bin 1 and connected to it. A bin door 5 is hinged to both the left and right sides of the top of the dust collection bin 1. A filter element 9 for use with the fan 4 is installed on the top of the inner wall of the dust collection bin 1. A gas strut 6 is hinged to both the left and right sides of the surface of the dust collection bin 1. One end of the gas strut 6 is hinged to the surface of the bin door 5. A guide hopper 7 is connected to the bottom of the dust collection bin 1. The guide hopper 7 is located on top of the iron removal mechanism 2. A discharge hopper 8 is set below the iron removal mechanism 2.

[0017] Through the above technical solution, the dust collection bin 1 serves as the initial material receiving area. When the material is fed in through the top bin door 5, the fan 4 immediately starts, generating a strong negative pressure suction force to quickly suck the dust raised during the feeding process into the dust collection bin 1. The dust is then efficiently intercepted and adsorbed by the filter element 9 installed at the top, achieving gas-solid separation. The clean air is finally discharged outdoors through the fan 4, while the material is conveyed downwards to the iron removal mechanism 2 by gravity through the guide hopper 7. The bin door 5 is provided with stable hinge support by the gas strut 6, ensuring smooth and effortless opening and closing, facilitating quick feeding and maintenance by operators. The entire process is carried out in a closed environment, effectively preventing dust leakage.

[0018] The iron removal mechanism 2 includes a connecting housing 201, which is connected to the bottom of the guide hopper 7 and the bottom of the connecting housing 201 is connected to the top of the discharge hopper 8. A baffle 202 is detachably provided on the front side of the connecting housing 201. A square profile plate 203 is slidably connected to the inner wall of the connecting housing 201, and multiple magnetic rods 204 are fixed on the surface of the square profile plate 203.

[0019] Through the above technical solution, the connecting shell 201 serves as the core channel, connected to the bottom of the guide hopper 7, and receives materials from the dust collection bin 1. When the material flows inside the connecting shell 201, multiple magnetic rods 204 fixed on the surface of the square profile plate 203 generate a strong magnetic field, which automatically adsorbs iron-containing impurities such as iron filings or metal particles mixed in the material. The impurities are firmly adsorbed on the surface of the magnetic rods 204, while the clean material continues to be discharged downward through the discharge hopper 8. The detachable design of the baffle 202 facilitates quick disassembly during maintenance. The square profile plate 203 is slidably connected to the inner wall of the connecting shell 201, allowing operators to manually pull it out for deep cleaning. The magnetic rods 204 are electrically excited electromagnetic rods.

[0020] Push cylinders 205 are fixed on both the left and right sides of the connecting housing 201. A rectangular frame 206 is fixed to one end of the push cylinder 205. The rectangular frame 206 slides through the connecting housing 201. Multiple connecting rods 207 are rotatably connected to the surface of the rectangular frame 206. A support cylinder 208 is fixed to the front end of the connecting rod 207. Multiple extension rods 209 are fixed to the surface of the support cylinder 208. An installation ring 210 is fixed to the surface of the extension rod 209. An elastic scraper 211 is fixed to the inner wall of the installation ring 210. The elastic scraper 211 is slidably connected to the surface of the magnetic rod 204.

[0021] Through the above technical solution, the magnetic rod 204 has a coil winding inside. When energized, it generates a strong magnetic field to attract iron impurities. When the power is turned off, the magnetic field disappears instantly, and the iron impurities lose their magnetic binding force, making it easier to clean the surface impurities. The push cylinder 205 is fixed on both sides of the connecting housing 201. After starting, it pushes the rectangular frame 206 to slide outward inside the connecting housing 201. The rectangular frame 206 drives multiple connecting rods 207 to move synchronously. At the same time, the drive mechanism 3 drives the connecting rods 207 to rotate, and the support cylinder 208 fixed at the front end of the connecting rod 207 rotates accordingly. The extension rod 209 and the mounting ring 210 on the surface of the support cylinder 208 make the elastic scraper 211 stick tightly to the surface of the magnetic rod 204. During the rotation and backward movement, the elastic scraper 211 automatically scrapes off the iron-containing impurities adsorbed on the surface of the magnetic rod 204, realizing automatic cleaning.

[0022] The drive mechanism 3 includes a drive motor 301, which is fixed to the surface of the rectangular frame 206. The output shaft of the drive motor 301 passes through the rectangular frame 206 and is fixed to a drive shaft 302. One end of the drive shaft 302 is rotatably connected to the inner wall of the rectangular frame 206. Multiple first bevel gears 303 are fixed on the surface of the drive shaft 302. Second bevel gears 304 are meshed on the surface of the first bevel gears 303. The second bevel gears 304 are fixed to the rear end of the connecting rod 207.

[0023] Through the above technical solution, the drive motor 301 is fixed on the surface of the rectangular frame 206. After starting, the output shaft drives the drive shaft 302 to rotate. Multiple first bevel gears 303 fixed on the surface of the drive shaft 302 rotate accordingly. The first bevel gears 303 mesh with the second bevel gears 304 for transmission. The second bevel gears 304 are fixed at the rear end of the connecting rod 207 and transmit the rotational motion to the connecting rod 207, driving the support cylinder 208 to rotate. The whole process works in coordination with the push cylinder 205 to drive the elastic scraper 211 to move efficiently in the cleaning mode.

[0024] Multiple wheel frames 215 are fixed on both the left and right sides of the inner wall of the connecting housing 201. Guide wheels 216 are rotatably connected to the surface of the wheel frames 215, and the guide wheels 216 are slidably connected to the surface of the square profile plate 203.

[0025] With the above technical solution, when the square profile plate 203 slides in the connecting housing 201, the guide wheel 216 contacts and rolls with the surface of the square profile plate 203, providing low-friction support; the rolling action of the guide wheel 216 guides the square profile plate 203 to enter and exit smoothly, reducing resistance and wear, and ensuring that the square profile plate 203 accurately enters the connecting housing 201.

[0026] Buckles 213 are fixed on both sides of the connecting housing 201, and buckles 214 for use with buckles 213 are fixed on both sides of the blocking door 202.

[0027] Through the above technical solution, the buckle 214 and the buckle head 213 can be fastened together to form a firm locking mechanism, ensuring the sealing of the connecting housing 201; when opening, the fastening can be easily released by simple operation, which facilitates quick disassembly of the door 202 for maintenance; the fastening system adopts the mechanical interlocking principle, which requires no additional tools and is intuitive and quick to operate.

[0028] Multiple reinforcing ribs 212 are fixed to the rear side of the inner wall of the square profile plate 203.

[0029] Through the above technical solution, the reinforcing rib 212 is fixed to the rear side of the inner wall of the square profile plate 203 and adopts a rib structure; when the square profile plate 203 bears the load of the magnetic rod 204 or the thrust of the cleaning structure, the reinforcing rib 212 disperses the stress and enhances the overall rigidity.

[0030] Working principle: After the material is fed into the dust collection bin 1 through the open bin door 5, the bin door 5 is closed, and the fan 4 immediately starts, generating a strong negative pressure suction force to quickly suck the dust generated during the feeding process into the dust collection bin 1. The dust is efficiently filtered and adsorbed by the filter element 9 installed at the top, realizing gas-solid separation. Clean air is safely discharged outdoors through the fan 4, while the material is conveyed downwards through the guide hopper 7 to the iron removal mechanism 2 under the action of gravity. In the iron removal mechanism 2, the material enters the connecting shell 201, where multiple magnetic rods are fixed on the surface of the square profile plate 203. 204 generates a magnetic field, adsorbing iron-containing impurities mixed in the material. The cleaned material continues to be output to the production line through the discharge hopper 8. When it is necessary to clean the impurities adsorbed on the surface of the magnetic rod 204, the operator can choose the manual mode: disassemble the buckle 213 and buckle seat 214 locking mechanism of the gate 202, slide the square profile plate 203 along the guide wheel 216 and pull it out for manual cleaning; or choose the automatic mode: turn off the power to the magnetic rod 204 so that the impurities on the surface of the magnetic rod 204 can fall off automatically, and then start the push cylinder 205 to push the rectangular frame 2 06 moves backward, while the drive motor 301 of the drive mechanism 3 drives the drive shaft 302 to rotate. The first bevel gear 303 and the second bevel gear 304 mesh and drive the connecting rod 207 and the support cylinder 208 to rotate, so that the mounting ring 210 on the extension rod 209 drives the elastic scraper 211 to stick to the surface of the magnetic rod 204 to scrape off residual impurities. Impurities are discharged directly through the bottom of the connecting housing 201, and some impurities will fall into the bottom of the inner wall of the connecting housing 201. At this time, the baffle 202 can be manually opened to quickly complete the cleaning of the bottom of the inner wall of the connecting housing 201. Compared with cleaning the entire magnetic rod 204, it can significantly shorten the equipment maintenance time and improve the processing efficiency. During the cleaning process, the reinforcing rib 212 ensures the stability of the square profile plate 203, and the guide wheel 216 provides smooth sliding. The entire process is closed and continuous, from feeding to iron removal to output, realizing efficient and dust-free operation. This equipment solves the problem of the inability to effectively remove iron-containing impurities in the material, improves product quality, and at the same time reduces equipment cleaning time and improves processing efficiency through automated cleaning.

[0031] Although specific embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these specific embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust-free feeding station iron separator, characterized in that: It includes a dust collection bin (1), and an iron removal mechanism (2) is provided below the dust collection bin (1). A driving mechanism (3) is provided on the surface of the iron removal mechanism (2). The dust collection bin (1) is fixed to the top and connected to a fan (4). The dust collection bin (1) is hinged to the left and right sides of the top. The dust collection bin (1) is fitted with a filter element (9) for use with the fan (4). The dust collection bin (1) is hinged to the left and right sides of the surface. One end of the air strut (6) is hinged to the surface of the door (5). The bottom of the dust collection bin (1) is connected to a guide hopper (7). The guide hopper (7) is located at the top of the iron removal mechanism (2). The iron removal mechanism (2) is provided with a discharge hopper (8) below it.

2. The iron separator for the dust-free feeding station according to claim 1, characterized in that: The iron removal mechanism (2) includes a connecting housing (201), which is connected to the bottom of the guide hopper (7) and the bottom of the connecting housing (201) is connected to the top of the discharge hopper (8). A baffle (202) is detachably provided on the front side of the connecting housing (201). A square profile plate (203) is slidably connected to the inner wall of the connecting housing (201), and multiple magnetic rods (204) are fixed on the surface of the square profile plate (203).

3. The iron separator for the dust-free feeding station according to claim 2, characterized in that: Push cylinders (205) are fixed on both the left and right sides of the connecting housing (201). A rectangular frame (206) is fixed at one end of the push cylinder (205). The rectangular frame (206) slides through the connecting housing (201). Multiple connecting rods (207) are rotatably connected to the surface of the rectangular frame (206). A support cylinder (208) is fixed at the front end of the connecting rod (207). Multiple extension rods (209) are fixed on the surface of the support cylinder (208). An installation ring (210) is fixed on the surface of the extension rod (209). An elastic scraper (211) is fixed on the inner wall of the installation ring (210). The elastic scraper (211) is slidably connected to the surface of the magnetic rod (204).

4. The dust-free feeding station iron separator according to claim 3, characterized in that: The driving mechanism (3) includes a drive motor (301), which is fixed to the surface of the rectangular frame (206). The output shaft of the drive motor (301) passes through the rectangular frame (206) and is fixed with a drive shaft (302). One end of the drive shaft (302) is rotatably connected to the inner wall of the rectangular frame (206). A plurality of first bevel gears (303) are fixed on the surface of the drive shaft (302). A second bevel gear (304) meshes with the surface of the first bevel gears (303). The second bevel gear (304) is fixed to the rear end of the connecting rod (207).

5. The iron separator for the dust-free feeding station according to claim 2, characterized in that: Multiple wheel frames (215) are fixed on both the left and right sides of the inner wall of the connecting housing (201). Guide wheels (216) are rotatably connected to the surface of the wheel frames (215). The guide wheels (216) are slidably connected to the surface of the square profile plate (203).

6. The iron separator for the dust-free feeding station according to claim 2, characterized in that: The connecting housing (201) is fixed with buckles (213) on both the left and right sides, and the door (202) is fixed with buckle seats (214) on both the left and right sides to cooperate with the buckles (213).

7. The iron separator for the dust-free feeding station according to claim 2, characterized in that: Multiple reinforcing ribs (212) are fixed to the rear side of the inner wall of the square profile plate (203).

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