Wireline reel apparatus

Abstract

The utility model relates to the wire rope collecting disc device in the steel structure workshop wire rod management field especially, wire rope collecting disc device, its characterized in that, collecting disc device contains support (1), and the side of wire reel axle (8) is connected with handle (5), and wire reel disc one (6) and wire reel disc two (7) are arranged on wire reel axle (8), and the vertical part (10) is arranged on the support (1) top, and the vertical part (10) is connected with the inclined part, and the inclined part contains the horizontal handle (9) of one handheld cross bar, and the toolbox (13) is arranged on the side of support (1) not handle (5), and the toolbox (13) is bolted on the vertical part (10), and the toolbox (13) is the magnetic attraction type tool slot of handrail side wall inlay.

Description

Technical Field

[0001] This utility model relates to the field of wire management in steel structure workshops, and in particular to a wire and rope coiling device. Background Technology

[0002] In steel structure fabrication workshops, efficient management of wire materials (such as coiled steel bars and wire ropes) is crucial for ensuring smooth production processes. This requires finding a balance between operational flexibility and overall management efficiency. Currently, the commonly used traditional electric winding equipment exhibits significant limitations in practical applications. First, these devices are highly dependent on a fixed power supply, which greatly restricts their mobility and deployment range in complex workshop layouts. Equipment movement is often constrained by the length and location of the power cable, directly impacting the ability to respond flexibly to different workstations and wire specifications. Second, the relatively complex mechanical structure and control system of this type of equipment leads to increased daily maintenance workload, shorter maintenance cycles, and higher maintenance costs. The failure risks of critical components such as hydraulic systems, motors, gearboxes, and electrical control systems are particularly prominent. These inherent power dependence and high maintenance complexity have become bottlenecks restricting further optimization of wire material management in workshops, urgently requiring a more convenient and reliable solution.

[0003] CN211895559U discloses a hand-cranked fixed wire reel stand, including a base, an mounting plate fixedly installed on the upper surface of the base, a fixed shaft fixedly connected to one side of the mounting plate, a sleeve rotatably connected to the outer surface of the fixed shaft, a plurality of support rods symmetrically fixedly connected to both sides of the sleeve, a wire reel fixedly connected to the other end of the plurality of support rods, and a handle fixedly installed on the side of the wire reel away from the mounting plate.

[0004] The technology uses a nested sleeve structure, the handle cannot be folded, there are many supporting components, the engineering cost is high, and the solution does not have any toolbox.

[0005] CN212631540U discloses a hand-cranked fire hose reel, including a reel with a support rod fixedly connected to its inner wall. A connecting block is located at the center of the reel, and the reel is fixedly connected to one end of the connecting block via the support rod. A groove is formed inside the connecting block, and a rotating shaft is rotatably connected inside the groove. A connecting rod is fixedly connected to the end of the rotating shaft away from the reel. This invention utilizes the coordinated action of the connecting block, rotating shaft, connecting rod, handle, turntable, and reel; turning the handle drives the reel to rotate and reel in the fire hose. This design does not include a toolbox, and the handle cannot be folded.

[0006] CN107804750A relates to an integrated winding and rewinding device for preventing damage to wire ropes. It includes a branch wire, a fixed gear, a drive gear, a winding channel, a winding bracket, a second motor, a fixing frame, and limiting rollers. The branch wire passes through the interior of the winding device and is located inside a through-hole. A rotating disk with meshing teeth is located inside the winding device and connected to a chain. The drive wheel is connected to a belt, and the belt is connected to a driven wheel. A hand crank is located on the side of the winding drum. The fixing frame is connected to a sliding rod, and a limiting baffle is located on the sliding rod. The limiting rollers are positioned between the sliding rods. This novel portable wire rope snapper improves the accuracy of wire rope snapping. The fixed gear ensures smooth rotation of the chain and rotating disk, and the triangular structure formed by the drive gear and fixed gear ensures the stability of the chain operation. However, this design is overly complex and overly reliant on electricity. Utility Model Content

[0007] The purpose of this utility model is to provide a more effective wire and rope coiling device. The specific purpose is explained in the several substantial technical effects described in the detailed implementation section.

[0008] To achieve the above objectives, the present invention adopts the following technical solution:

[0009] The cable reel device is characterized in that,

[0010] The closing device includes a support 1, a horizontal connecting frame 2 connected to the bottom of the support 1, and a movable wheel 3 installed below the horizontal connecting frame 2;

[0011] A bearing assembly 4 and another bearing assembly 11 are arranged on the bracket 1, and a wire wheel shaft 8 passes through the bearing holes of the bearing assembly 4 and the other bearing assembly 11.

[0012] A handle 5 is connected to one side of the reel shaft 8;

[0013] A first wire wheel 6 and a second wire wheel 7 are arranged on the wire wheel axle 8;

[0014] A vertical section 10 is arranged above the support 1. The vertical section 10 is connected to the inclined section. The inclined section includes a horizontal handle 9 that can be held by one hand.

[0015] A toolbox 13 is arranged on the side of the bracket 1 that is not the handle 5. The toolbox 13 is bolted to the vertical part 10. The toolbox 13 is a magnetic tool slot embedded in the side wall of the handrail.

[0016] A further technical solution of this utility model is that the bearing assembly 4 includes a bearing seat 42, and the bearing seat 42 is fixed to the transverse connecting member 14 by a bearing seat fixing nut 43 and a bearing seat fixing bolt 44.

[0017] The horizontal connector 14 connects the vertical part 10.

[0018] A further technical solution of this utility model is that the horizontal connecting frame 2 is a chassis frame, and the chassis has reserved bolt holes for adding assembly weights; the moving wheels 3 include four sets of nylon universal wheels, the two front wheels of the four sets are Φ150mm rubber directional wheels, and the two rear wheels of the four sets are cast iron wheels with brakes.

[0019] A further technical solution of this utility model is that the stroller is equipped with a braking system and has a slope adaptability of ≤10°.

[0020] A further technical solution of this utility model is that the inclined part and the horizontal handle 9 can be folded through the folding hinge part 15, thereby reducing the space occupied in the non-operation state.

[0021] A further technical solution of this utility model is that the rubber protective rings at positions 6 and 7 of the reel can prevent the wire from slipping off the reel and getting stuck in the axle.

[0022] The present invention, employing the above technical solution, offers the following advantages over existing technologies: Through mechanical structural innovation, this solution achieves efficient cable management under zero power dependence. Its high reliability and low maintenance costs make it particularly suitable for small and medium-sized workshops and special working conditions, combining practicality and economy, providing a superior solution for traditional workshop cable management. The overall structure utilizes a support frame material, resulting in low cost and incorporating a toolbox. Attached Figure Description

[0023] To further illustrate this utility model, the following description is provided in conjunction with the accompanying drawings:

[0024] Figure 1 for Figure 1 A schematic diagram of the side structure;

[0025] Figure 2 for Figure 1 A schematic diagram of the front structure;

[0026] Figure 3 This is a structural diagram of a linear disc;

[0027] The components are as follows: 1. Bracket; 2. Horizontal connecting frame; 3. Moving wheel; 4. Bearing assembly; 5. Handle; 6. First reel; 7. Second reel; 8. Reel axle; 9. Horizontal handle; 10. Vertical part; 11. Another bearing assembly; 12. Walking wheel fixing bolt; 13. Toolbox; 14. Horizontal connecting piece; 15. Folding hinge part; 41. Bearing; 42. Bearing seat; 43. Bearing seat fixing nut; 44. Bearing seat fixing bolt. Detailed Implementation

[0028] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only for illustrating the present invention and are not intended to limit the scope of the present invention. In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in the present invention can be understood according to the specific circumstances.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] This patent provides multiple parallel solutions; the different descriptions represent improved or parallel solutions based on a basic solution. Each solution has its own unique characteristics. Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other. Fixing methods not described herein can be any type of fixing, such as threaded fixing, bolt fixing, or adhesive bonding.

[0031] Example 1: Referring to all the accompanying drawings; A wire rope reeling device, characterized in that,

[0032] The closing device includes a support 1, a horizontal connecting frame 2 connected to the bottom of the support 1, and a movable wheel 3 installed below the horizontal connecting frame 2;

[0033] A bearing assembly 4 and another bearing assembly 11 are arranged on the bracket 1, and a wire wheel shaft 8 passes through the bearing holes of the bearing assembly 4 and the other bearing assembly 11.

[0034] A handle 5 is connected to one side of the reel shaft 8;

[0035] A first wire wheel 6 and a second wire wheel 7 are arranged on the wire wheel axle 8;

[0036] A vertical section 10 is arranged above the support 1. The vertical section 10 is connected to the inclined section. The inclined section includes a horizontal handle 9 that can be held by one hand.

[0037] A toolbox 13 is arranged on the side of the bracket 1 that is not the handle 5. The toolbox 13 is bolted to the vertical part 10. The toolbox 13 is a magnetic tool slot embedded in the side wall of the handrail.

[0038] The substantive technical effects and implementation process of the technical solution presented herein, i.e., its basic functions, are as follows:

[0039] Design Background and Objectives

[0040] This solution is designed for scenarios with no power supply or requiring low-cost operation. It is a fully manual cable reel device with a small cart. Through mechanical structure optimization, it can achieve efficient cable reeling, convenient movement and stable storage under no-power conditions. It is suitable for small and medium-sized workshops or temporary operation scenarios.

[0041] Product Specifications and Parameters

[0042] 1. Model

[0043] 2. Parameters

[0044] (1) Winding capacity: Single-layer winding length 100-600m, supports bidirectional winding.

[0045] (2) Braking system: The trolley is equipped with double brake casters (front wheel directional lock + rear wheel rubber friction plate), and the slope adaptability is ≤10°.

[0046] (3) Operating lever arm: The length of the hand crank is adjustable (300-600mm), and the maximum operating torque is ≤15N·m (in line with human biomechanics).

[0047] Structural Design and Function

[0048] Main structure

[0049] Composed of a reel and a trolley

[0050] Chassis frame: The center of gravity is lowered to 1 / 3 of the chassis height to improve the stability of the stroller.

[0051] 2. Mobile cart system

[0052] Wheelset configuration:

[0053] (1) 4 sets of nylon casters (Φ120mm), quiet and wear-resistant.

[0054] (2) The front wheel is a Φ150mm rubber directional wheel, and the rear wheel is a Φ150mm cast iron wheel with brake.

[0055] (3) Folding structure: The trolley handle can be folded 90° to reduce the space occupied when not in operation.

[0056] (4) Expansion interface: The chassis has reserved bolt holes to support the addition of counterweights (to cope with sloping roads).

[0057] 3. Safety and Accessibility Features

[0058] Tool integration design: The side wall of the handrail is embedded with a magnetic tool slot (for placing wrenches, cable ties, etc.).

[0059] IV. Product Usability Analysis

[0060] 1. Ease of use

[0061] Effort-saving design: Effort is saved by optimizing the gear transmission ratio.

[0062] Trolley system: The trolley can be moved at any time, which is convenient and quick.

[0063] 2. Safety and Reliability

[0064] Double-safety braking: When moving the cart, the caster locks must be released simultaneously to prevent accidental slippage. This means the wheels are equipped with locking caster locks.

[0065] Anti-tangling structure: A rubber protective ring is added to the edge of the winding reel to prevent the wire from slipping off the reel and getting stuck in the axle.

[0066] 3. Environmental adaptability

[0067] Suitable for all working conditions: No electricity required, can work normally in humid, dusty or low temperature environments (-30℃).

[0068] Low maintenance costs: only periodic cleaning of the axles is required.

[0069] V. Application Scenarios and Economic Benefits

[0070] 1. Typical application scenarios

[0071] Workshop equipment maintenance: Quickly retract and extend temporary power cables to avoid the risk of tripping over cables that are dragging on the ground.

[0072] Outdoor construction support: In conjunction with the construction of mobile steel structures, it enables efficient storage and transportation of ropes.

[0073] Emergency rescue operations: Rapidly deploy lighting or communication cables in environments without power.

[0074] 2. Wire compatibility: Meets the storage requirements of various wire types in steel structure workshops.

[0075] 3. Extension interface reserved

[0076] Counterweight installation: The chassis has pre-drilled standardized bolt holes, which can be used to add 50-200kg counterweights to improve stability on sloping roads or in strong winds.

[0077] 3. External tool integration: The magnetic tool slots on the side of the handrail can hold wrenches, cable ties, scissors, etc., so that "tools go with the vehicle" and reduce the number of work interruptions.

[0078] VI. Significant economic benefits

[0079] 1. Low purchase cost: Made of Q235C steel, suitable for small and medium-sized enterprises with limited budgets.

[0080] Cost optimization:

[0081] 2. Zero energy consumption: No electricity is required. Based on the industrial electricity price of 0.8 yuan / kWh, it can save about 2,000 yuan in electricity costs per year (assuming an average daily usage of 2 hours).

[0082] 3. Extremely low maintenance costs: There are no expenses for motor repair or battery replacement, and the annual maintenance cost is less than 10% of that of the electric version (approximately 200 yuan vs. 2000 yuan).

[0083] 4. Improved labor efficiency: A single person can complete the winding operation, which is more than 3 times more efficient than traditional manual winding. Based on an average of 50 hours of use per month, it can reduce labor costs by about 3,000 yuan per month.

[0084] VII. Environmental friendliness and sustainability

[0085] 1. Material recyclability: The main structure is made of Q235C steel, and the recycling rate after scrapping can reach more than 95%, which is in line with the trend of green manufacturing.

[0086] 2. Long life cycle: The mechanical structure is designed for a lifespan of ≥15 years (the electric version is usually 8-10 years), and major components can be replaced individually to avoid overall scrapping.

[0087] 3. No pollution risk: There is no risk of battery electrolyte leakage or motor lubricant contamination.

[0088] VIII. Summary

[0089] This solution achieves efficient cable management with zero power dependence through mechanical structure innovation. Its high reliability and low maintenance cost characteristics are particularly suitable for small and medium-sized workshops and special working conditions. It combines practicality and economy, providing a high-quality solution for traditional workshop cable management.

[0090] Example 2: As a further improvement, parallel, or optional independent solution, the bearing assembly 4 includes a bearing housing 42, which is fixed to the transverse connector 14 by a bearing housing fixing nut 43 and a bearing housing fixing bolt 44.

[0091] The horizontal connector 14 connects the vertical portion 10. The essential technical effect and implementation process of this technical solution, i.e., its basic function, are as follows: it enables hand-held pushing.

[0092] Example 3: As a further improvement, parallel, or optional independent solution, the horizontal connecting frame 2 is a chassis frame with pre-drilled bolt holes for adding assembly weights; the moving wheels 3 include four sets of nylon swivel wheels, with the two front wheels being Φ150mm rubber directional wheels and the two rear wheels being cast iron wheels with brakes. The substantive technical effect and implementation process of this technical solution, i.e., its basic function, are as follows: similar wheels are all within the protection scope of this patent.

[0093] Example 4: As a further improvement, parallel solution, or optional independent solution, the cart is equipped with a braking system with a slope adaptability of ≤10°. The substantive technical effect and implementation process of the technical solution described herein, i.e., its basic function, are as follows: similar braking systems are all within the scope of protection of this patent.

[0094] Example 5: As a further improvement, parallel, or optional independent solution, the inclined portion and horizontal handle 9 can be folded through the folding hinge portion 15, thereby reducing the space occupied in the non-operating state. The substantial technical effect and implementation process of the technical solution here, i.e., its basic function, are as follows: it can also be left folded.

[0095] Example 6: As a further improvement, parallel solution, or optional independent solution, the rubber protective rings at positions 6 and 7 of the wire reel can prevent the wire from slipping off the reel and getting stuck in the axle.

[0096] Innovatively, each of the above effects exists independently, yet a single structure can be used to combine the results.

[0097] It should be noted that the multiple modules in this patent are an integration of existing technology modules and do not involve any new modules. Even if some modules use programs, those programs are undoubtedly known programs.

[0098] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims.

Claims

1. A cable reel device, characterized in that, The closing device includes a support (1), a horizontal connecting frame (2) is connected to the bottom of the support (1), and a moving wheel (3) is installed below the horizontal connecting frame (2). A bearing assembly (4) and another bearing assembly (11) are arranged on the bracket (1), and a wire wheel shaft (8) passes through the bearing holes of the bearing assembly (4) and the other bearing assembly (11). A handle (5) is connected to one side of the reel shaft (8); A first thread wheel (6) and a second thread wheel (7) are arranged on the thread wheel shaft (8); A vertical part (10) is arranged above the support (1), and the vertical part (10) is connected to the inclined part. The inclined part includes a horizontal bar that can be held by one hand as a horizontal handle (9). A toolbox (13) is arranged on the side of the bracket (1) that is not the handle (5). The toolbox (13) is bolted to the vertical part (10). The toolbox (13) is a magnetic tool slot embedded in the side wall of the handrail.

2. The wire rope reeling device as described in claim 1, characterized in that, The bearing assembly (4) includes a bearing housing (42), which is fixed to the transverse connector (14) by a bearing housing fixing nut (43) and a bearing housing fixing bolt (44); The horizontal connector (14) connects the vertical part (10).

3. The wire rope reeling device as described in claim 1, characterized in that, The horizontal connecting frame (2) is the chassis frame, and the chassis has reserved bolt holes for adding assembly weights; the moving wheels (3) include four sets of nylon universal wheels, the two front wheels of the four sets are Φ150mm rubber directional wheels, and the two rear wheels of the four sets are cast iron wheels with brakes.

4. The wire rope reeling device as described in claim 3, characterized in that, The stroller is equipped with a braking system and has a slope adaptability of ≤10°.

5. The wire rope reeling device as described in claim 1, characterized in that, The inclined section and the horizontal handle (9) can be folded by folding the hinge section (15), thereby reducing the space occupied in the non-operational state.

6. The wire rope reeling device as described in claim 1, characterized in that, The rubber guards on reel one (6) and reel two (7) can prevent the wire from slipping off the reel and getting stuck in the axle.

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