A device for detecting abnormality of pin cutting of a high-frequency transformer

Abstract

The utility model discloses a kind of detection devices of high-frequency transformer pin foot abnormality, it is related to the detection device technical field of high-frequency transformer pin foot abnormality, including fixed seat and transmission component, the top of fixed seat is fixedly connected with transmission component, the transmission component includes the fixed frame of fixedly connected in the top middle part of fixed seat, the side fixed connection of fixed frame has motor box, the inside fixed connection of motor box has servo motor, the output of servo motor is fixedly connected with transmission rod, the surface fixed connection of transmission rod has rotating roller, the inner wall of fixed frame is rotatably connected to one end of rotating roller, the surface of rotating roller is around and is connected with transmission belt;The utility model is through the setting of transmission component, when personnel operating device uses, servo motor drives transmission rod to drive rotating roller rotation, makes transmission belt automatic conveying high-frequency transformer, realizes continuous detection, reduces manual intervention, improves detection efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of detection devices for abnormal pin cutting of high-frequency transformers, specifically a detection device for abnormal pin cutting of high-frequency transformers. Background Technology

[0002] As a core component of electronic equipment, the quality of pin cutting of high-frequency transformers directly affects the assembly accuracy and electrical performance of the equipment. In mass production, pin cutting is prone to abnormalities such as uneven length, skew, and missing cutting. It is necessary to screen out unqualified products through testing devices. At present, traditional testing mostly relies on manual visual inspection, which is inefficient and easily affected by human factors, making it difficult to meet the needs of automated production. Some automated testing devices have fixed testing positions and cannot adapt to transformers of different specifications.

[0003] When using existing high-frequency transformer pin cutting abnormality detection devices, (1) The detection efficiency is low, the degree of human involvement is high, and it is easy to miss or misdetect; (2) The detection height cannot be flexibly adjusted, making it difficult to adapt to the pin detection requirements of different models of high-frequency transformers.

[0004] To address the above problems, this utility model provides a detection device for abnormal pin cutting in high-frequency transformers. Utility Model Content

[0005] The purpose of this invention is to provide a detection device for abnormal pin cutting of high-frequency transformers. This invention can realize automated transmission detection and flexibly adjust the detection height, thereby solving the problems of low detection efficiency and poor adaptability of existing devices.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a detection device for abnormal pin cutting of a high-frequency transformer, comprising a fixed base and a transmission component, wherein the transmission component is fixedly connected to the top of the fixed base, and the transmission component includes a fixed frame fixedly connected to the middle of the top of the fixed base; A motor box is fixedly connected to one side of the fixed frame. A servo motor is fixedly connected inside the motor box. A transmission rod is fixedly connected to the output end of the servo motor. A rotating roller is fixedly connected to the surface of the transmission rod. One end of the rotating roller is rotatably connected to the inner wall of the fixed frame. A conveyor belt is wound around the surface of the rotating roller.

[0007] Furthermore, an adjustment and detection component is fixedly connected to the middle of the top of the fixed base. The adjustment and detection component includes a connecting frame fixedly connected to the middle of the top of the fixed base, which achieves the function of the connecting frame providing a stable installation foundation for the adjustment and detection component and ensuring the accurate relative position of the detection structure and the transmission component. Furthermore, a protective column is fixedly connected to the middle of the top of the connecting frame, and a hydraulic rod body is fixedly connected inside the protective column, so that the protective column protects the hydraulic rod body, and the hydraulic rod body provides power for the detection height adjustment. Furthermore, a sliding plate is fixedly connected to the bottom end of the hydraulic rod body, and a detection plate is fixedly connected to the bottom end of the sliding plate. This allows the hydraulic rod body to move the detection plate up and down via the sliding plate, thereby flexibly adjusting the detection height and adapting to transformers of different specifications. Furthermore, a protective box is fixedly connected to one side of the connecting frame, and the display controller body is fixedly connected inside the protective box. This achieves the purpose of the protective box protecting the display controller body from dust and moisture, while the display controller body is used to receive detection signals and display abnormal results. Furthermore, a transmission line is fixedly connected to the middle of the top of the display controller body, and one end of the transmission line is fixedly connected to one side of the top of the detection board, so that the transmission line can transmit the pin images or data collected by the detection board to the display controller body, thereby realizing the real-time transmission of signals. Furthermore, support rods are fixedly connected to the four corners of the bottom of the fixed base, and anti-slip circular plates are fixedly connected to the bottom of the support rods. This achieves the effect of the support rods supporting the entire device and the anti-slip circular plates increasing the friction with the ground, thus preventing the equipment from shaking due to the operation of the conveyor belt during testing.

[0008] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a detection device for abnormal pin cutting in high-frequency transformers. (1) By setting up the transmission component, when the personnel operate the device, the servo motor drives the transmission rod to rotate the rotating roller, so that the transmission belt automatically transports the high-frequency transformer, realizes continuous detection, reduces manual intervention, and improves detection efficiency.

[0009] (2) By adjusting the settings of the detection components, when the personnel operate the device, the height of the detection plate can be adjusted by the hydraulic rod body so that it can be accurately aligned with the pin position of different transformer models. The information collected by the detection plate is transmitted to the display controller body via the transmission line, which facilitates the rapid identification of pin clipping abnormalities and improves the adaptability and detection accuracy of the device. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the device of this utility model; Figure 2 This is a schematic diagram of the transmission component device of this utility model; Figure 3 This is a schematic diagram of the magnified device at point A of this utility model; Figure 4This is a schematic diagram of the adjustment and detection component device of this utility model; Figure 5 This is a front view schematic diagram of the present utility model.

[0011] In the diagram: 1. Fixed base; 2. Transmission assembly; 201. Fixed frame; 202. Motor box; 203. Servo motor; 204. Transmission rod; 205. Rotating roller; 206. Conveyor belt; 3. Adjustment and detection assembly; 301. Connecting frame; 302. Protective column; 303. Hydraulic rod body; 304. Sliding plate; 305. Detection plate; 306. Protective box; 307. Display controller body; 308. Transmission line; 4. Support rod; 5. Anti-slip circular plate. Detailed Implementation

[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0013] To solve the problem of how to effectively position and adjust the technology, such as Figure 1-5 As shown, the following preferred technical solutions are provided: A detection device for abnormal pin cutting of a high-frequency transformer includes a fixed base 1 and a transmission component 2. The transmission component 2 is fixedly connected to the top of the fixed base 1. When the device is operated by personnel, the servo motor 203 drives the transmission rod 204 to rotate the rotating roller 205, so that the transmission belt 206 automatically transports the high-frequency transformer, realizing continuous detection, reducing manual intervention, and improving detection efficiency. The transmission component 2 includes a fixed frame 201 fixedly connected to the middle of the top of the fixed base 1. A motor box 202 is fixedly connected to one side of the fixed frame 201. A servo motor 203 is fixedly connected inside the motor box 202. A transmission rod 204 is fixedly connected to the output end of the servo motor 203. A rotating roller 205 is fixedly connected to the surface of the transmission rod 204. One end of the rotating roller 205 is rotatably connected to the inner wall of the fixed frame 201. A conveyor belt 206 is wound around the surface of the rotating roller 205.

[0014] Specifically, when operating the device, the operator first places the high-frequency transformer to be tested neatly on the conveyor belt 206, presets the test parameters according to the transformer model through the display controller body 307, starts the servo motor 203 and adjusts the test component 3, and the hydraulic rod body 303 drives the test plate 305 to descend to a suitable height. The conveyor belt 206 transports the transformers through the test plate 305 in sequence. The display controller body 307 displays the test results in real time, and abnormal products can be rejected by subsequent processes. Furthermore, such as Figure 4 As shown, the following preferred technical solutions are provided: An adjustment and detection component 3 is fixedly connected to the middle of the top of the fixed base 1. The adjustment and detection component 3 includes a connecting frame 301 fixedly connected to the middle of the top of the fixed base 1. The purpose of this design is that the connecting frame 301 serves as the mounting carrier for the adjustment and detection component 3, which securely mounts the detection structure above the transmission component 2, ensuring that the detection plate 305 corresponds to the position of the transformer pin on the transmission belt 206, thus ensuring the accuracy of the detection. Furthermore, such as Figure 4 As shown, the following preferred technical solutions are provided: A protective column 302 is fixedly connected to the middle of the top of the connecting frame 301. A hydraulic rod body 303 is fixedly connected inside the protective column 302. The purpose of this design is to provide physical protection for the hydraulic rod body 303 by the protective column 302, so as to avoid external collisions from affecting its operating accuracy. The hydraulic rod body 303 provides stable lifting power and drives the height adjustment of the detection plate 305. Furthermore, such as Figure 4 As shown, the following preferred technical solutions are provided: A sliding plate 304 is fixedly connected to the bottom end of the hydraulic rod body 303, and a detection plate 305 is fixedly connected to the bottom end of the sliding plate 304. The purpose of this design is to enhance the connection stability between the hydraulic rod body 303 and the detection plate 305, so that the detection plate 305 can rise and fall synchronously and smoothly with the hydraulic rod body 303, ensuring that transformer pins of different thicknesses or heights can be accurately detected. Furthermore, such as Figure 4 As shown, the following preferred technical solutions are provided: A protective box 306 is fixedly connected to one side of the connecting bracket 301. The display controller body 307 is fixedly connected inside the protective box 306. The purpose of this design is to protect the protective box 306 from dust and moisture corrosion of the display controller body 307 and extend its service life. The display controller body 307 centrally processes the detection data and displays abnormal information, which is convenient for operators to monitor in real time. Furthermore, such as Figure 4 As shown, the following preferred technical solutions are provided: A transmission line 308 is fixedly connected to the middle of the top of the display controller body 307. One end of the transmission line 308 is fixedly connected to one side of the top of the detection board 305. The purpose of this design is to establish a signal channel between the detection board 305 and the display controller body 307, and to transmit detection data such as pin images and dimensions in real time to ensure rapid feedback of abnormal information. Furthermore, such as Figure 1 As shown, the following preferred technical solutions are provided: Support rods 4 are fixedly connected to the four corners of the bottom of the fixed base 1. Anti-slip circular plates 5 are fixedly connected to the bottom of the support rods 4. The purpose of this design is to raise the entire device with the support rods 4, which facilitates bottom cleaning and cable arrangement. The anti-slip circular plates 5 increase the coefficient of friction with the ground, prevent the equipment from shifting when the conveyor belt 206 is running, and ensure the stability of the detection position. Working principle: This detection device achieves automated detection through the coordinated operation of the transmission component 2 and the adjustment detection component 3. During use, the servo motor 203 drives the transmission rod 204 to rotate the rotating roller 205, causing the transmission belt 206 to transport the high-frequency transformer to the detection area. At the same time, the hydraulic rod body 303 adjusts the height of the detection plate 305 to match the transformer specifications. The detection plate 305 collects pin images or dimensional data, which are transmitted to the display controller body 307 via the transmission line 308. The display controller body 307 analyzes the data and identifies abnormalities, completing the detection process. The support rod 4 and the anti-slip circular plate 5 ensure stable operation of the equipment, achieving efficient and accurate detection of pin shearing abnormalities.

[0015] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0016] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A detection device for abnormal pin cutting of a high-frequency transformer, comprising a fixing base (1) and a transmission component (2), characterized in that: The top of the fixed base (1) is fixedly connected to a transmission component (2), and the transmission component (2) includes a fixed frame (201) fixedly connected to the middle of the top of the fixed base (1). A motor box (202) is fixedly connected to one side of the fixed frame (201). A servo motor (203) is fixedly connected inside the motor box (202). A transmission rod (204) is fixedly connected to the output end of the servo motor (203). A rotating roller (205) is fixedly connected to the surface of the transmission rod (204). One end of the rotating roller (205) is rotatably connected to the inner wall of the fixed frame (201). A conveyor belt (206) is wound around the surface of the rotating roller (205).

2. The detection device for abnormal pin cutting of a high-frequency transformer according to claim 1, characterized in that: An adjustment detection component (3) is fixedly connected to the middle of the top of the fixed base (1). The adjustment detection component (3) includes a connecting frame (301) fixedly connected to the middle of the top of the fixed base (1).

3. The detection device for abnormal pin cutting of a high-frequency transformer according to claim 2, characterized in that: A protective column (302) is fixedly connected to the middle of the top of the connecting frame (301), and a hydraulic rod body (303) is fixedly connected inside the protective column (302).

4. The detection device for abnormal pin cutting of a high-frequency transformer according to claim 3, characterized in that: A sliding plate (304) is fixedly connected to the bottom end of the hydraulic rod body (303), and a detection plate (305) is fixedly connected to the bottom end of the sliding plate (304).

5. The detection device for abnormal pin cutting of a high-frequency transformer according to claim 2, characterized in that: A protective box (306) is fixedly connected to one side of the connecting frame (301), and a display controller body (307) is fixedly connected inside the protective box (306).

6. The detection device for abnormal pin cutting of a high-frequency transformer according to claim 5, characterized in that: A transmission line (308) is fixedly connected to the middle of the top of the display controller body (307), and one end of the transmission line (308) is fixedly connected to one side of the top of the detection board (305).

7. The detection device for abnormal pin cutting of a high-frequency transformer according to claim 1, characterized in that: Support rods (4) are fixedly connected to the four corners of the bottom of the fixed base (1), and anti-slip circular plates (5) are fixedly connected to the bottom of the support rods (4).

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