A high-efficiency mixing and batching device for food additive processing
Patent Information
- Application Number
- CN202521667988.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-06
AI Technical Summary
[0004]本实用新型提供了一种食品添加剂加工用高效混合配料装置，具备在搅拌的同时不影响清理提升工作效率的优点，以解决现有的食品添加剂加工用高效混合配料装置，在实际的使用时，因为搅拌叶片与罐体内壁之间存在空隙，物料在混合搅拌完毕后排出，其空隙处以及罐体的内壁会残留物料，为了防止物料残留影响下一次物料的添加剂混合比例失衡，所以需要人工将罐体的内壁清理，或启动机器的自清洗，清洗完毕后进行下一步的物料混合，但是在进行清理时需要停机进行或者机器进行清理，无论是人工清理还是机器自清理这无疑增加了整体的工作时间造成效率降低的问题
[0016]该食品添加剂加工用高效混合配料装置，设置有两个可独立工作的电热搅拌罐，通过导轨与导块系统，配合搅拌组件与清理组件，使两个电热搅拌罐交替运行，在一个电热搅拌罐工作时，对另一待机的电热搅拌罐进行自动清理，不必停机进行清理，提高了混合搅拌工作的效率。
Smart Images
Figure CN224656512U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food additive mixing technology, specifically to a high-efficiency mixing and batching device for food additive processing. Background Technology
[0002] High-efficiency mixing and batching devices for food additive processing are typically made of stainless steel, which has good corrosion resistance and hygiene properties. The container can be vertical or horizontal, depending on the specific application requirements. The material enters through the inlet on the top or side of the mixing container. The inlet design allows the material to enter the container smoothly. The rotation of the stirring device creates a complex flow pattern in the material within the mixing container. Under the action of the stirring device, the material is continuously turned, sheared, and mixed, thereby achieving a uniform mixing effect.
[0003] Existing high-efficiency mixing and batching devices for food additive processing have limitations in actual use. Because there are gaps between the mixing blades and the inner wall of the tank, material residue remains in these gaps and on the inner wall after mixing and discharging. To prevent this residue from affecting the next batch of additive mixing and causing an imbalance, manual cleaning of the tank's inner wall is required, or the machine's self-cleaning function must be activated. After cleaning, the next mixing step can proceed. However, cleaning requires stopping the machine or performing machine cleaning, which undoubtedly increases overall working time and reduces efficiency. Utility Model Content
[0004] This invention provides a high-efficiency mixing and batching device for food additive processing, which has the advantage of improving work efficiency by simultaneously stirring and cleaning. This addresses the problem of existing high-efficiency mixing and batching devices for food additive processing. In actual use, because there are gaps between the stirring blades and the inner wall of the tank, material residue remains in these gaps and on the inner wall of the tank after mixing and discharge. To prevent this residue from affecting the subsequent mixing ratio of additives, manual cleaning of the inner wall of the tank is required, or the machine's self-cleaning function must be activated. After cleaning, the next step of material mixing can proceed. However, cleaning requires stopping the machine or using machine cleaning, which undoubtedly increases the overall working time and reduces efficiency, regardless of whether it is manual or machine self-cleaning.
[0005] To achieve the goal of improving work efficiency by simultaneously stirring and cleaning, this utility model provides the following technical solution: a high-efficiency mixing and batching device for food additive processing, comprising a gantry frame, a controller mounted on one side of the gantry frame, a support assembly mounted on the top surface of the gantry frame, a moving assembly mounted on one side of the support assembly, a stirring assembly mounted on one side of the support assembly, and a cleaning assembly mounted on one side of the support assembly, wherein:
[0006] The support assembly includes a mounting bracket and a slot bracket;
[0007] The moving component includes a first guide rail, on the top surface of which two electrically heated stirring tanks are slidably connected. A limit ring is installed on the outer surface of the electrically heated stirring tank, and the limit ring is slidably connected to the inner wall of the slot frame.
[0008] The cleaning assembly includes a third guide rail, a support plate is slidably connected to one side of the third guide rail, a spray pipe is installed on the inner wall of one end of the support plate, and a nozzle is installed at the lower end of the spray pipe.
[0009] As a preferred technical solution of this utility model, the first guide rail consists of two fixed installations on the top surface of the gantry frame. Each first guide rail has two first guide blocks slidably connected to its top surface. The controller is electrically connected to the first guide blocks. Each pair of first guide blocks on opposite sides corresponds to each other and their top surfaces are fixedly connected to a bracket. Each bracket has an electric heating stirring tank installed on its top surface. The controller is electrically connected to the electric heating stirring tank.
[0010] As a preferred embodiment of this utility model, the mounting bracket is installed on the upper part of the gantry frame, and the slot bracket is installed on one end of the top surface of the gantry frame.
[0011] As a preferred technical solution of this utility model, the stirring assembly includes a first extension plate and a first closing cover. There are three first extension plates arranged in a linear array on one side of the mounting frame, and a second guide rail is symmetrically installed on one side of each first extension plate.
[0012] As a preferred technical solution of this utility model, a second guide block is slidably connected to one side of each second guide rail, the controller is electrically connected to the second guide block, a first sealing cover is slidably connected to one side surface of the mounting bracket, the first sealing cover is fixedly connected between the second guide blocks, a motor is installed on the top surface of the first sealing cover in the middle, the controller is electrically connected to the motor, and a stirring rod is installed at the lower end of the motor.
[0013] As a preferred embodiment of this utility model, there are two third guide rails, which are respectively installed in the middle of the two first extension plates. Each third guide rail has a third guide block slidably connected to one side. The controller is electrically connected to the third guide block, and the third guide block is fixedly connected to the support plate.
[0014] As a preferred embodiment of this utility model, the top of each nozzle is connected to a connecting hose, the two ends of the two connecting hoses are connected to a branch pipe, the other end of the branch pipe is connected to a pump, the top of the pump is connected to an input pipe for the cleaning fluid, and the controller is electrically connected to the input pipe.
[0015] Compared with the prior art, this utility model provides a high-efficiency mixing and batching device for food additive processing, which has the following beneficial effects:
[0016] This high-efficiency mixing and batching device for food additive processing is equipped with two independently operating electric heating mixing tanks. Through the guide rail and guide block system, in conjunction with the mixing and cleaning components, the two electric heating mixing tanks can operate alternately. When one electric heating mixing tank is working, the other standby electric heating mixing tank is automatically cleaned without stopping the machine for cleaning, thus improving the efficiency of mixing and stirring. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the overall structure of the support component of this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the electric heating stirring tank of this utility model;
[0020] Figure 4 This is a schematic diagram of the overall structure of the cleaning component and the moving component of this utility model;
[0021] Figure 5 This is a schematic diagram of the cleaning component structure of this utility model;
[0022] Figure 6 This utility model provides Figure 5 Enlarged schematic diagram of part A in the middle.
[0023] In the diagram: 1. Gantry frame; 10. Controller; 2. Support assembly; 20. Mounting bracket; 21. Slot frame; 3. Moving assembly; 30. First guide rail; 31. First guide block; 32. Bracket; 33. Electric heating mixing tank; 34. Limiting ring; 4. Mixing assembly; 40. First extension plate; 41. Second guide rail; 42. Second guide block; 43. First sealing cover; 44. Motor; 45. Mixing rod; 5. Cleaning assembly; 50. Third guide rail; 51. Third guide block; 52. Support plate; 53. Spray pipe; 54. Nozzle; 55. Connecting hose; 56. Branch pipe; 57. Pump; 58. Input pipe. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1
[0026] Please see Figures 1-4 This utility model discloses a high-efficiency mixing and batching device for food additive processing, including a gantry frame 1, a controller 10 installed on one side of the gantry frame 1, a support component 2 installed on the top surface of the gantry frame 1, a moving component 3 installed on one side of the support component 2, a stirring component 4 installed on one side of the support component 2, and a cleaning component 5 installed on one side of the support component 2, wherein:
[0027] Support component 2 includes mounting bracket 20 and slot bracket 21;
[0028] The moving component 3 includes a first guide rail 30, and two electrically heated stirring tanks 33 are slidably connected to the top surface of the first guide rail 30. A limit ring 34 is installed on the outer surface of the electrically heated stirring tank 33, and the limit ring 34 is slidably connected to the inner wall of the slot frame 21.
[0029] It should be noted that the limiting ring 34 is fixedly installed on the outer surface of the electric heating mixing tank 33, and 23 is slidably connected to the upper inner wall of the slot frame 21. In use, the limiting ring 34 is used to prevent the electric heating mixing tank 33 from rotating during operation and affecting the normal working process.
[0030] The cleaning component 5 includes a third guide rail 50, a support plate 52 is slidably connected to one side of the third guide rail 50, a nozzle 53 is installed on the inner wall of one end of the support plate 52, and a nozzle 54 is installed at the lower end of the nozzle 53.
[0031] It should be noted that the nozzles 54 are arranged in a ring array and installed on the outer surface and bottom surface of the nozzle 53 and connected to each other. During operation, the controller controls the third guide block 51 to move up or down, and the nozzles 54 move up and down on the inner wall of the electric heating mixing tank 33, which can achieve all-round cleaning.
[0032] Furthermore, the first guide rail 30 consists of two fixedly installed on the top surface of the gantry frame 1. Each first guide rail 30 has two first guide blocks 31 slidably connected to its top surface. The controller 10 is electrically connected to the first guide blocks 31. Each pair of first guide blocks 31 on opposite sides correspond to each other and their top surfaces are fixedly connected to a bracket 32. Each bracket 32 has an electric heating mixing tank 33 installed on its top surface. The controller 10 is electrically connected to the electric heating mixing tank 33.
[0033] Furthermore, the mounting bracket 20 is installed on the upper part of the gantry frame 1, and the slot bracket 21 is installed on one end of the top surface of the gantry frame 1.
[0034] Furthermore, the stirring assembly 4 includes a first extension plate 40 and a first closing cover 43. The first extension plate 40 consists of three plates arranged in a linear array and is mounted on one side of the mounting frame 20. Each first extension plate 40 has a second guide rail 41 symmetrically mounted on one side.
[0035] The device is started by controller 10, initializing the components: electric heating mixing tank 33, mixing assembly 4, and cleaning assembly 5. The input pipe 58 is connected to the cleaning liquid source to ensure normal liquid supply from pump 57. Controller 10 is operated to drive the first guide block 31 along the first guide rail 30, moving the two electric heating mixing tanks 33 to the loading positions on both sides of the gantry frame 1. The electric heating mixing tanks 33 are positioned within the slot frame 21 using bracket 32, and the tank position is fixed using limiting rings 34. Food additive raw materials are added to the electric heating mixing tanks 33, and the heating temperature is set by controller 10, activating the heating function of the electric heating mixing tanks 33.
[0036] Example 2
[0037] Based on the above embodiment 1, please refer to Figures 1-4 Each second guide rail 41 has a second guide block 42 slidably connected to one side. The controller 10 is electrically connected to the second guide block 42. A first sealing cover 43 is slidably connected to one side surface of the mounting bracket 20. The first sealing cover 43 is fixedly connected to the second guide blocks 42. A motor 44 is installed on the top surface of the first sealing cover 43 in the middle. The controller 10 is electrically connected to the motor 44. A stirring rod 45 is installed at the lower end of the motor 44.
[0038] Furthermore, there are two third guide rails 50, which are respectively installed in the middle of the two first extension plates 40. Each third guide rail 50 has a third guide block 51 slidably connected to one side. The controller 10 is electrically connected to the third guide block 51, and the third guide block 51 is fixedly connected to the support plate 52.
[0039] Furthermore, the top of each nozzle 54 is connected to a connecting hose 55, and the two ends of the two connecting hoses 55 are connected to a branch pipe 56. The other end of the branch pipe 56 is connected to a pump 57, and the top of the pump 57 is connected to an input pipe 58 for the cleaning fluid. The controller 10 is electrically connected to the input pipe 58.
[0040] It should be noted that the nozzles 54 are arranged in a ring array and installed on the outer surface and bottom surface of the nozzle 53 and connected to each other. During operation, the controller controls the third guide block 51 to move up or down, and the nozzles 54 move up and down on the inner wall of the electric heating mixing tank 33, which can achieve all-round cleaning.
[0041] The controller 10 drives the second guide block 42 to descend along the second guide rail 41, causing the first sealing cover 43 to close the top of the electric heating mixing tank 33, forming a sealed environment. The motor 44 of the first sealing cover 43 in the middle starts, driving the stirring rod 45 to rotate, efficiently mixing the raw materials in the tank. After mixing is completed, the stirring rod 45 stops, the first sealing cover 43 rises, and the electric heating mixing tank 33 moves out of the mixing position. The controller 10 drives the third guide block 51 to move along the third guide rail 50, causing the spray pipe 53 and nozzle 54 on the support plate 52 to enter the electric heating mixing tank 33. The pump 57 starts, drawing cleaning liquid through the input pipe 58, and delivering it to the nozzle 54 through the branch pipe 56 and connecting hose 55 to perform high-pressure rinsing of the inner wall of the tank. After rinsing is completed, the nozzle 54 resets, and the electric heating mixing tank 33 moves to the next process or standby position.
[0042] The working principle and usage process of this utility model are as follows: The device is started by the controller 10 to initialize the components, including the electric heating stirring tank 33, the stirring component 4, and the cleaning component 5. The input pipe 58 is connected to the cleaning liquid source to ensure that the pump 57 supplies liquid normally.
[0043] Ingredient loading and movement: The controller 10 drives the first guide block 31 to move along the first guide rail 30, moving the two electric heating mixing tanks 33 to the loading positions on both sides of the gantry frame 1. The electric heating mixing tanks 33 are positioned in the slot frame 21 by the bracket 32, and the tank position is fixed by the limiting ring 34. Food additive raw materials are added to the electric heating mixing tanks 33, and the heating temperature is set by the controller 10, and the heating function of the electric heating mixing tanks 33 is started.
[0044] Mixing and stirring operation: Controller 10 drives the second guide block 42 to descend along the second guide rail 41, causing the first sealing cover 43 to close the top of the electric heating mixing tank 33, forming a sealed environment. The motor 44 of the first sealing cover 43 in the middle starts, driving the stirring rod 45 to rotate, efficiently mixing the raw materials in the tank. After mixing is completed, the stirring rod 45 stops, the first sealing cover 43 rises, and the electric heating mixing tank 33 moves out of the mixing position.
[0045] Tank cleaning: Controller 10 drives the third guide block 51 to move along the third guide rail 50, which in turn drives the nozzle 53 and nozzle 54 on the support plate 52 into the interior of the electric heating mixing tank 33.
[0046] Pump 57 starts, drawing cleaning fluid through input pipe 58, and delivering it to nozzle 54 via branch pipe 56 and connecting hose 55 to perform high-pressure rinsing of the inner wall of the tank. After rinsing is completed, nozzle 54 is reset, and the electrically heated mixing tank 33 moves to the next process or standby position.
Claims
1. A high-efficiency mixing and batching device for food additive processing, comprising a gantry frame (1), wherein a controller (10) is installed on one side of the gantry frame (1), characterized in that: A support assembly (2) is installed on the top surface of the gantry frame (1), a moving assembly (3) is installed on one side of the support assembly (2), a stirring assembly (4) is installed on one side of the support assembly (2), and a cleaning assembly (5) is also installed on one side of the support assembly (2), wherein: The support assembly (2) includes a mounting bracket (20) and a slot bracket (21); The moving component (3) includes a first guide rail (30), the top surface of which is slidably connected to two electric heating stirring tanks (33), and a limiting ring (34) is installed on the outer surface of the electric heating stirring tank (33), the limiting ring (34) being slidably connected to the inner wall of the slot frame (21). The cleaning component (5) includes a third guide rail (50), a support plate (52) is slidably connected to one side of the third guide rail (50), a nozzle (53) is installed on the inner wall of one end of the support plate (52), and a nozzle (54) is installed at the lower end of the nozzle (53).
2. The high-efficiency mixing and batching device for food additive processing according to claim 1, characterized in that: The first guide rail (30) consists of two fixed installations on the top surface of the gantry (1). Each first guide rail (30) has two first guide blocks (31) slidably connected to its top surface. The controller (10) is electrically connected to the first guide blocks (31). Each pair of first guide blocks (31) on opposite sides correspond to each other and their top surfaces are fixedly connected to a bracket (32). Each bracket (32) has an electric heating stirring tank (33) installed on its top surface. The controller (10) is electrically connected to the electric heating stirring tank (33).
3. The high-efficiency mixing and batching device for food additive processing according to claim 2, characterized in that: The mounting bracket (20) is installed on the upper part of the gantry frame (1), and the slot frame (21) is installed on one end of the top surface of the gantry frame (1).
4. The high-efficiency mixing and batching device for food additive processing according to claim 1, characterized in that: The stirring assembly (4) includes a first extension plate (40) and a first closing cover (43). The first extension plate (40) consists of three plates arranged in a linear array and is mounted on one side of the mounting frame (20). Each first extension plate (40) has a second guide rail (41) symmetrically mounted on one side.
5. The high-efficiency mixing and batching device for food additive processing according to claim 4, characterized in that: A second guide block (42) is slidably connected to one side of each second guide rail (41). The controller (10) is electrically connected to the second guide block (42). A first sealing cover (43) is slidably connected to one side surface of the mounting bracket (20). The first sealing cover (43) is fixedly connected to the second guide block (42). A motor (44) is installed on the top surface of the first sealing cover (43) in the middle. The controller (10) is electrically connected to the motor (44). A stirring rod (45) is installed at the lower end of the motor (44).
6. The high-efficiency mixing and batching device for food additive processing according to claim 5, characterized in that: There are two third guide rails (50) installed in the middle of the two first extension plates (40). Each third guide rail (50) has a third guide block (51) slidably connected to one side. The controller (10) is electrically connected to the third guide block (51). The third guide block (51) is fixedly connected to the support plate (52).
7. The high-efficiency mixing and batching device for food additive processing according to claim 5, characterized in that: Each nozzle (54) is connected to a connecting hose (55) at its top end. The two ends of the two connecting hoses (55) are connected to a branch pipe (56). The other end of the branch pipe (56) is connected to a pump (57). The top end of the pump (57) is connected to an input pipe (58) for the cleaning fluid. The controller (10) is electrically connected to the input pipe (58).