A special machine for cleaning large flow in pipe
Patent Information
- Application Number
- CN202521180580.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-06-10
AI Technical Summary
[0005]本实用新型提供一种管内大流量清洗专用机,解决了由于管道存在较大弯曲,且两端都有切管倒角,这使得铁屑极易残留在管内,给管内清洗工作造成不便的问题
[0020]本实用新型提供一种管内大流量清洗专用机,在安装架和底板上分别采用第一水槽和第二水槽分开存放清洗液,清洗液经过第一过滤网过滤后,由增压泵增压,再通过管路经第二过滤器进一步过滤杂质,之后产生的大流量对零件管内进行清洗,可有效清除管内杂质,满足清洁度要求。
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Figure CN224657590U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-flow-rate cleaning inside pipes, and in particular to a special machine for high-flow-rate cleaning inside pipes. Background Technology
[0002] High-flow-rate internal pipe cleaning is a highly efficient cleaning technology for the inside of pipes. It mainly uses a large flow of cleaning fluid to flush the inner wall of the pipe to remove residual impurities and dirt, ensuring that the cleanliness of the pipe meets specific requirements.
[0003] Currently, when cleaning pipes using pipe cleaning machines, the pipes have significant bends and both ends have chamfered edges, making it easy for metal filings to remain inside the pipes, which causes inconvenience to the pipe cleaning process.
[0004] Therefore, it is necessary to provide a special machine for high-flow-rate cleaning inside pipes to solve the above-mentioned technical problems. Utility Model Content
[0005] This utility model provides a special machine for high-flow-rate cleaning inside pipes, which solves the problem that iron filings are easily left inside the pipes due to the large bends in the pipes and the chamfers at both ends, causing inconvenience to the cleaning work inside the pipes.
[0006] To solve the above-mentioned technical problems, this utility model provides a special machine for high-flow-rate cleaning inside pipes, comprising:
[0007] Mounting bracket, base plate, first water tank, second water tank, return oil motor, booster pump, first filter and second filter;
[0008] The base plate is mounted on one side of the mounting frame;
[0009] The first water tank and the second water tank are respectively installed on both sides inside the mounting frame;
[0010] The return oil motor is installed on one side of the base plate surface;
[0011] The booster pump is installed on one side of the base plate surface;
[0012] The first filter and the second filter are respectively installed on the surface of the base plate.
[0013] Preferably, a first filter screen and a second filter screen are installed inside the first water tank and the second water tank, respectively.
[0014] Preferably, the input end of the booster pump is connected to one side of the first water tank via a first connecting pipe.
[0015] Preferably, the output end and input end of the return oil motor are respectively connected to a second connecting pipe and a third connecting pipe, and one end of the second connecting pipe and the third connecting pipe are respectively connected to the first filter and the second water tank.
[0016] Preferably, a fourth connecting pipe connects the second filter to the second water tank.
[0017] Preferably, a disassembly assembly is provided on one side of the interior of the second water tank. The disassembly assembly includes a mesh box, a filter screen, a connecting plate, a threaded block, an installation block, and a threaded sleeve. The filter screen is installed inside the mesh box.
[0018] Preferably, the connecting plate is connected to the surface of the mounting bracket, the threaded block is connected to the surface of the connecting plate, the mounting block is sleeved on the surface of the threaded block, and the threaded sleeve is threadedly connected to the surface of the threaded block.
[0019] Compared with related technologies, the special machine for high-flow-rate cleaning inside pipes provided by this utility model has the following beneficial effects:
[0020] This utility model provides a special machine for cleaning high-flow-rate pipes. The cleaning solution is stored in a first water tank and a second water tank on the mounting frame and the base plate, respectively. After being filtered by a first filter screen, the cleaning solution is pressurized by a booster pump and then further filtered for impurities through a second filter via pipeline. The resulting high flow rate cleans the inside of the parts pipes, effectively removing impurities and meeting the cleanliness requirements.
[0021] After the cleaning fluid cleans the pipe, it flows into the second water tank. The large magnet at the bottom of the second water tank can attract the iron filings that have been cleaned. Then the cleaning fluid passes through the second filter screen to the return oil motor, and then through the first filter before flowing back to the first water tank. This achieves the recycling of the cleaning fluid and also recovers impurities such as iron filings, which saves resources and reduces pollution. Attached Figure Description
[0022] Figure 1 A schematic diagram of the structure of a first embodiment of a special machine for high-flow-rate cleaning inside pipes provided by this utility model;
[0023] Figure 2 A schematic diagram of the structure of a second embodiment of a special machine for high-flow-rate cleaning inside pipes provided by this utility model;
[0024] Figure 3 for Figure 2 The enlarged schematic diagram of part A is shown.
[0025] The following are the labels in the diagram: 1. Mounting bracket; 2. Base plate; 3. First water tank; 4. Second water tank; 5. First filter screen; 6. Second filter screen; 7. Return oil motor; 8. Booster pump; 9. First filter; 10. Second filter; 11. First connecting pipe; 12. Second connecting pipe; 13. Third connecting pipe; 14. Fourth connecting pipe;
[0026] 15. Disassembly components; 151. Wire mesh cage; 152. Filter screen; 153. Connecting plate; 154. Threaded block; 155. Mounting block; 156. Threaded sleeve. Detailed Implementation
[0027] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0028] First Embodiment
[0029] Please refer to the following: Figure 1 ,in, Figure 1 A schematic diagram of the structure of a first embodiment of a high-flow-rate pipe cleaning machine provided by this utility model. A high-flow-rate pipe cleaning machine includes:
[0030] Mounting bracket 1, base plate 2, first water tank 3, second water tank 4, return oil motor 7, booster pump 8, first filter 9, and second filter 10;
[0031] The base plate 2 is installed on one side of the mounting frame 1;
[0032] The first water tank 3 and the second water tank 4 are respectively installed on both sides inside the mounting frame 1;
[0033] The return oil motor 7 is installed on one side of the surface of the base plate 2;
[0034] The booster pump 8 is installed on one side of the surface of the base plate 2;
[0035] The first filter 9 and the second filter 10 are respectively installed on the surface of the base plate 2.
[0036] The first water tank 3 and the second water tank 4 are respectively equipped with a first filter screen 5 and a second filter screen 6.
[0037] The input end of the booster pump 8 is connected to one side of the first water tank 3 by a first connecting pipe 11.
[0038] The output and input ends of the return oil motor 7 are respectively connected to a second connecting pipe 12 and a third connecting pipe 13, and one end of the second connecting pipe 12 and the third connecting pipe 13 is respectively connected to the first filter 9 and the second water tank 4.
[0039] A fourth connecting pipe 14 connects the second filter 10 to the second water tank 4.
[0040] Dual-tank separation design: The first tank 3 is responsible for providing cleaning solution, while the second tank 4 receives liquid containing impurities and performs initial sedimentation to avoid cross-contamination.
[0041] The triple filtration system consists of three filters: the first filter 5 (coarse filtration), the second filter 10 (fine filtration), and the first filter 9 (fine filtration), ensuring the cleanliness of the cleaning solution. At the same time, the bottom of the second water tank 4 absorbs iron filings in a directional manner, improving the efficiency of impurity removal.
[0042] Power system: Booster pump 8 provides a large flow of 5m3 / h, and return oil motor 7 drives the cleaning fluid to flow back, ensuring smooth circulation.
[0043] The working principle of the high-flow-rate in-pipe cleaning machine provided by this utility model is as follows:
[0044] Initial treatment of cleaning fluid: The cleaning fluid is stored in the first water tank 3 and first passes through the first filter screen 5 for preliminary filtration to remove larger particulate impurities and avoid clogging of subsequent pipelines or equipment.
[0045] Pressurization and secondary filtration:
[0046] The filtered cleaning solution enters the booster pump 8 through the first connecting pipe 11. After the booster pump increases the flow rate to the specified value, it is transported through the pipeline to the second filter 10 (stainless steel filter) for secondary precision filtration.
[0047] Internal flushing and cleaning:
[0048] High-pressure, high-flow-rate cleaning fluid is introduced into the pipe to be cleaned through the pipeline. With a strong flushing force, it flows through the bends and chamfers at both ends of the pipe, stripping away and carrying away iron filings and particulate impurities, while allowing non-metallic fibers to flow with the liquid.
[0049] Impurity recovery and cleaning fluid circulation: The cleaning fluid carrying impurities flows into the second water tank 4, where a large magnet at the bottom of the tank adsorbs magnetic impurities such as iron filings; after being filtered by the second filter screen 6, the liquid enters the return oil motor 7 through the third connecting pipe 13, and then is transported to the first filter 9 (stainless steel filter) through the second connecting pipe 12 for a third filtration, and finally flows back to the first water tank 3 through the fourth connecting pipe 14, forming a closed loop circulation.
[0050] Compared with related technologies, the special machine for high-flow-rate cleaning inside pipes provided by this utility model has the following beneficial effects:
[0051] This utility model provides a special machine for cleaning high-flow-rate pipes. The cleaning solution is stored separately in a first water tank 3 and a second water tank 4 on the mounting frame 1 and the base plate 2, respectively. After being filtered by the first filter screen 5, the cleaning solution is pressurized by the booster pump 8 and then further filtered for impurities by the second filter 10 through the pipeline. The resulting high flow rate cleans the inside of the parts pipe, which can effectively remove impurities and meet the cleanliness requirements.
[0052] After the cleaning fluid cleans the pipe, it flows into the second water tank 4. The large magnet at the bottom of the second water tank 4 can adsorb the iron filings that have been cleaned. Then the cleaning fluid passes through the second filter screen 6 to the return oil motor 7, and then through the first filter 9 before flowing back to the first water tank 3. This realizes the recycling of the cleaning fluid and also recovers impurities such as iron filings, which saves resources and reduces pollution.
[0053] Second Embodiment
[0054] Please refer to the following: Figure 2 and Figure 3 Based on the first embodiment of this application which provides a dedicated machine for high-flow-rate cleaning inside pipes, the second embodiment of this application proposes another dedicated machine for high-flow-rate cleaning inside pipes. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.
[0055] Specifically, the difference in the second embodiment of this application regarding the special machine for high-flow-rate cleaning inside pipes is that, in the special machine for high-flow-rate cleaning inside pipes, a disassembly assembly 15 is provided on one side inside the second water tank 4. The disassembly assembly 15 includes a mesh box 151, a filter screen 152, a connecting plate 153, a threaded block 154, an installation block 155, and a threaded sleeve 156. The filter screen 152 is installed inside the mesh box 151.
[0056] The connecting plate 153 is connected to the surface of the mounting bracket 1, the threaded block 154 is connected to the surface of the connecting plate 153, the mounting block 155 is sleeved on the surface of the threaded block 154, and the threaded sleeve 156 is threadedly connected to the surface of the threaded block 154.
[0057] Structural composition and installation: The filter screen 152 is fixed inside the mesh box 151. It is fitted onto the threaded block 154 of the connecting plate 153 by the mounting block 155, and then tightened with the threaded sleeve 156, so that the mesh box 151 is suspended above the bottom magnet in the second water tank 4.
[0058] Impurity collection process: When the cleaning fluid flows into the second water tank 4, the iron filings are attracted by the bottom magnet, and the non-magnetic impurities enter the return oil motor 7 after being filtered by the second filter screen 6 along with the liquid; the filter screen 152 in the mesh box 151 can intercept some suspended impurities to prevent them from settling at the bottom of the water tank or clogging the magnet.
[0059] Disassembly and cleaning process: Loosen the threaded sleeve 156, remove the mounting block 155, and then pull out the screen box 151 together with the filter screen 152 as a whole; after cleaning the impurities inside the screen box and the iron filings adsorbed on the magnetic surface, reinstall and reset to maintain the system's cleaning efficiency.
[0060] Compared with related technologies, the special machine for high-flow-rate cleaning inside pipes provided by this utility model has the following beneficial effects:
[0061] This utility model provides a special machine for cleaning large flow rates inside pipes, with a disassembly component 15 installed inside the second water tank 4 to facilitate regular disassembly and cleaning.
[0062] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A special machine for high-flow-rate cleaning inside pipes, characterized in that, include: Mounting bracket, base plate, first water tank, second water tank, return oil motor, booster pump, first filter and second filter; The base plate is mounted on one side of the mounting frame; The first water tank and the second water tank are respectively installed on both sides inside the mounting frame; The return oil motor is installed on one side of the base plate surface; The booster pump is installed on one side of the base plate surface; The first filter and the second filter are respectively installed on the surface of the base plate.
2. The special machine for high-flow-rate cleaning inside pipes according to claim 1, characterized in that, The first water tank and the second water tank are respectively equipped with a first filter screen and a second filter screen.
3. The special machine for high-flow-rate cleaning inside pipes according to claim 1, characterized in that, The input end of the booster pump is connected to one side of the first water tank via a first connecting pipe.
4. The special machine for high-flow-rate cleaning inside pipes according to claim 1, characterized in that, The output and input ends of the return oil motor are respectively connected to a second connecting pipe and a third connecting pipe, and one end of the second connecting pipe and the third connecting pipe is respectively connected to the first filter and the second water tank.
5. The special machine for high-flow-rate cleaning inside pipes according to claim 1, characterized in that, A fourth connecting pipe connects the second filter to the second water tank.
6. The special machine for high-flow-rate cleaning inside pipes according to claim 1, characterized in that, A disassembly assembly is provided on one side of the interior of the second water tank. The disassembly assembly includes a mesh box, a filter screen, a connecting plate, a threaded block, an installation block, and a threaded sleeve. The filter screen is installed inside the mesh box.
7. The special machine for high-flow-rate cleaning inside pipes according to claim 6, characterized in that, The connecting plate is connected to the surface of the mounting bracket, the threaded block is connected to the surface of the connecting plate, the mounting block is sleeved on the surface of the threaded block, and the threaded sleeve is threadedly connected to the surface of the threaded block.