Horizontal sand mill
By introducing a pulverizing motor-driven pulverizing roller and buffer shaft system into the horizontal sand mill, combined with a stirring plate and a rubber plate to prevent clumping on the inner wall, the problem of dye clumping and clogging of the filter plate was solved, achieving stable feeding and efficient separation of zirconium beads, and improving the operational reliability of the equipment.
Patent Information
- Application Number
- CN202522074374.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-26
AI Technical Summary
In existing technologies, dye raw materials are prone to clumping during feeding, which can cause filter plate blockage and affect normal feeding.
A crushing motor drives the crushing roller to rotate on the filter plate, with a buffer shaft and spring to prevent the crushing roller from jamming; a stirring plate and a rubber plate are used to prevent clumping on the inner wall; a sieving motor drives the sieve plate to prevent zirconium beads from mixing into the dye liquor.
It effectively prevents dye from clumping and clogging the filter plate, ensures normal feeding, and prevents zirconium beads from mixing into the dye liquor, thus improving the operational stability and efficiency of the equipment.
Smart Images

Figure CN224672796U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sand mill technology, and in particular to a horizontal sand mill. Background Technology
[0002] Dyes are organic compounds that impart bright and lasting colors to other substances. Since pigments used today are all artificially synthesized, they are also called synthetic dyes. Dyes and pigments are generally compounds that possess color themselves and can impart bright and lasting colors to other substances in molecular or dispersed states. In the dye production process, the grinding and dispersion of dye particles in a sand mill can break down the dye particles into smaller particles and evenly disperse them in the liquid to achieve a uniform color distribution during dyeing. To prevent clumping, dye raw materials need to be sieved before being fed into the sand mill. However, when a large amount of dye is added, clumping particles can clog the filter plates, affecting normal feeding.
[0003] A search revealed that Chinese patent publication number CN219463578U discloses a grinding cylinder for a horizontal sand mill, comprising a sand mill body, a sand mill cylinder shell fixedly connected to the sand mill body, a sand mill cylinder inside the sand mill cylinder shell, a cooling chamber between the sand mill cylinder and the sand mill cylinder shell, a feed pipe fixedly connected to the sand mill cylinder shell, a discharge pipe fixedly connected to the bottom of the sand mill cylinder shell, a water inlet fixedly connected to one side of the sand mill cylinder shell located on the feed pipe, a water tank fixedly connected to one side wall of the sand mill cylinder shell, and a cooling pipe surrounding the side wall of the sand mill cylinder.
[0004] To address the problem of dye agglomeration clogging the filter plates caused by the lack of additional processing during dye raw material filtration in the aforementioned technologies, a horizontal sand mill is proposed. Utility Model Content
[0005] In view of this, the present invention aims to provide a horizontal sand mill to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial alternative.
[0006] The technical solution of this utility model embodiment is implemented as follows: it includes a grinding cylinder rotatably connected to the base frame, a feeding port fixedly connected above the grinding cylinder, a crushing motor fixedly connected above the feeding port, a filter plate fixedly connected inside the feeding port, a buffer shaft movably connected to the power output end of the crushing motor, a spring fixedly connected to one end of the buffer shaft and the crushing motor, and multiple crushing rollers rotatably connected to one end of the buffer shaft.
[0007] In some embodiments, a dye inlet and a dilution pipeline are fixedly connected to one side of the feeding port.
[0008] In some embodiments, a transmission box is fixedly connected to one side of the grinding cylinder, a drive motor is fixedly connected above the transmission box, and a transmission belt drives the movable ends of the transmission box and the drive motor.
[0009] In some embodiments, a telescopic rod is fixedly connected to one side of the base frame, and a connecting rod is rotatably connected to the movable end of the telescopic rod, with one end of the connecting rod rotatably connected to the transmission box.
[0010] In some embodiments, a stirring shaft is fixedly connected to the power output end of the transmission box, a plurality of stirring plates are fixedly connected to one side of the stirring shaft, and a rubber plate is fixedly connected to one side of the stirring plates.
[0011] In some embodiments, one end of the grinding cylinder is fixedly connected to a zirconium bead inlet and a discharge outlet.
[0012] In some embodiments, a sieving motor is fixedly connected to one side of the grinding cylinder, a sieve plate is fixedly connected to the power output end of the sieving motor, and a bearing is fixedly connected to one end of the sieve plate and the stirring shaft.
[0013] In some embodiments, a cooling water tank is fixedly connected to one side of the grinding cylinder, and one end of the cooling water tank is fixedly connected to a water pump and a water tank through a pipe, and the water inlet of the water pump is fixedly connected to the water tank.
[0014] The present invention has the following advantages due to the adoption of the above technical solution: A horizontal sand mill has the advantages of the following: when dye enters the feed inlet, the fuel is filtered through the filter plate. At this time, the dye clumps up and accumulates on the top of the filter plate. The crushing motor rotates at regular intervals, and the crushing roller rotates on the filter plate to crush the clumps of dye and prevent them from accumulating. At the same time, the buffer shaft and spring can prevent the crushing roller from jamming due to thick layers when it rotates.
[0015] A horizontal sand mill has a rubber plate fixedly connected to one side of a stirring plate. The rubber plate can scrape off the inner wall of the grinding cylinder to prevent dye from clumping on the inner wall.
[0016] A horizontal sand mill is provided, in which a sieve plate can be rotated by a sieving motor. When the ground dye liquor is discharged, the sieve plate is located on one side of the discharge port, blocking the discharge of zirconium beads. After the dye liquor is discharged, the sieve plate rotates upward to discharge the zirconium beads, thus preventing the zirconium beads from being mixed in the dye liquor.
[0017] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is the main view of the present invention. Figure 2 This is a cross-sectional view of the grinding cylinder of this utility model; Figure 3 This is a partial structural diagram of the internal structure of the grinding cylinder of this utility model; Figure 4 This is a structural diagram of the internal structure of the feed inlet of this utility model.
[0020] Figure label: 1. Base frame; 2. Transmission box; 3. Drive motor; 4. Grinding cylinder; 5. Transmission belt; 6. Cooling water tank; 7. Water tank; 8. Water pump; 9. Telescopic rod; 10. Connecting rod; 11. Stirring shaft; 12. Tilting plate; 13. Zirconium bead inlet; 14. Feeding port; 15. Screening motor; 16. Discharge port; 17. Screen plate; 18. Bearing; 19. Rubber plate; 20. Dye inlet; 21. Crushing motor; 22. Buffer shaft; 23. Spring; 24. Crushing roller; 25. Filter plate; 26. Dilution pipeline. Detailed Implementation
[0021] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0022] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings. Example 1
[0023] like Figure 1-4As shown, a horizontal sand mill includes a grinding cylinder 4 rotatably connected to a base frame 1. A feeding port 14 is fixedly connected to the top of the grinding cylinder 4. The bottom of the feeding port 14 is funnel-shaped. A crushing motor 21 is fixedly connected to the top of the feeding port 14. A filter plate 25 is fixedly connected inside the feeding port 14. A buffer shaft 22 is movably connected to the power output end of the crushing motor 21. A spring 23 is fixedly connected to one end of the buffer shaft 22 and the crushing motor 21. Multiple crushing rollers 24 are rotatably connected to one end of the buffer shaft 22. When dye enters the feeding port 14, the dye is filtered through the filter plate 25. At this time, the dye clumps up and accumulates on the filter plate 25. The crushing motor 21 rotates at regular intervals. At this time, the crushing rollers 24 rotate on the filter plate 25 to crush the clumps of dye and prevent accumulation. At the same time, the buffer shaft 22 and the spring 23 can prevent the crushing rollers 24 from jamming due to thick layering when rotating. A dye inlet 20 and a dilution pipe 26 are fixedly connected to one side of the feeding port 14. The dye is fed in from the dye inlet 20 side, and the solution can be injected into the dilution pipe 26 at the same time to adjust the dye concentration.
[0024] In this embodiment, a transmission box 2 is fixedly connected to one side of the grinding cylinder 4, and a drive motor 3 is fixedly connected above the transmission box 2. A transmission belt 5 is connected to the movable ends of the transmission box 2 and the drive motor 3, and the drive motor 3 drives the device to perform grinding through the transmission belt 5.
[0025] In this embodiment, a telescopic rod 9 is fixedly connected to one side of the base frame 1. A connecting rod 10 is rotatably connected to the movable end of the telescopic rod 9. One end of the connecting rod 10 is rotatably connected to the transmission box 2. The extension of the telescopic rod 9 can make the transmission box 2 and one end of the grinding cylinder 4 tilt to facilitate material discharge. A boss on one side of the base frame 1 supports the transmission box 2 so that the grinding cylinder 4 is horizontal in the working state.
[0026] In this embodiment, a stirring shaft 11 is fixedly connected to the power output end of the transmission box 2. Multiple stirring plates 12 are fixedly connected to one side of the stirring shaft 11, and a rubber plate 19 is fixedly connected to one side of the stirring plate 12. The stirring plate 12 is used to stir and grind the dye and zirconium beads in the grinding cylinder 4. The stirring plate 12 has multiple slots on one side to allow zirconium beads and liquid to pass through. The rubber plate 19 can scrape the inner wall of the grinding cylinder 4 to prevent dye from clumping on the inner wall.
[0027] In this embodiment, one end of the grinding cylinder 4 is fixedly connected to a zirconium bead inlet 13 and a discharge port 16. The zirconium bead inlet 13 is used to feed zirconium beads, and an electric switch is provided on one side of the discharge port 16 for discharging.
[0028] In this embodiment: the dye is fed into the dye inlet 20 from one side, and the solution can be injected into the dilution pipeline 26 at the same time to adjust the dye concentration. One end of the buffer shaft 22 is rotatably connected to multiple crushing rollers 24. When the dye enters the feed port 14, the fuel is filtered through the filter plate 25. At this time, the dye clumps up on the filter plate 25. The crushing motor 21 rotates at regular intervals. At this time, the crushing rollers 24 rotate on the filter plate 25 to crush the clumps of dye and prevent them from accumulating. At the same time, the buffer shaft 22, together with the spring 23, can prevent the crushing rollers 24 from getting stuck due to the thick layering when they rotate. The drive motor 3 drives the device to grind through the transmission belt 5. The extension rod 9 can tilt the transmission box 2 and one end of the grinding cylinder 4 to facilitate material discharge. The base frame 1 has a boss on one side to support the transmission box 2 so that the grinding cylinder 4 is horizontal in the working state. The stirring plate 12 is used to stir and grind the dye and zirconium beads in the grinding cylinder 4. The stirring plate 12 has multiple slots on one side to allow zirconium beads and liquid to pass through. The rubber plate 19 can scrape the inner wall of the grinding cylinder 4 to prevent dye from clumping on the inner wall. The zirconium bead inlet 13 is used to feed zirconium beads, and the discharge outlet 16 has an electric switch on one side for discharging. Example 2
[0029] A horizontal sand mill, this embodiment is based on embodiment 1 with the following improvements, such as... Figure 1-4 As shown, In this embodiment, a sieving motor 15 is fixedly connected to one side of the grinding cylinder 4, and a sieve plate 17 is fixedly connected to the power output end of the sieving motor 15. A bearing 18 is fixedly connected to one end of the sieve plate 17 and the stirring shaft 11. The sieving motor 15 can drive the sieve plate 17 to rotate. When the ground dye liquor is discharged, the sieve plate 17 is located on one side of the discharge port 16, blocking the zirconium beads from being discharged. After the dye liquor is discharged, the sieve plate 17 rotates upward to allow the zirconium beads to be discharged.
[0030] In this embodiment, a cooling water tank 6 is fixedly connected to one side of the grinding cylinder 4. One end of the cooling water tank 6 is fixedly connected to the water pump 8 and the water tank 7 through a pipe. The water inlet end of the water pump 8 is fixedly connected to the water tank 7. The cooling water tank 6 is wrapped around the outside of the grinding cylinder 4. The grinding cylinder 4 can be cooled by the low-temperature liquid flowing inside, preventing overheating caused by internal friction of the grinding cylinder 4. The water pump 8 can control the liquid flow. There is a heat dissipation device on one side of the water tank 7 to cool the liquid inside.
[0031] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A horizontal sand mill, comprising a grinding cylinder (4) rotatably connected to a base frame (1), characterized in that: The grinding cylinder (4) is fixedly connected to the feeding port (14), and a crushing motor (21) is fixedly connected to the feeding port (14). A filter plate (25) is fixedly connected inside the feeding port (14). A buffer shaft (22) is movably connected to the power output end of the crushing motor (21). A spring (23) is fixedly connected to one end of the buffer shaft (22) and the crushing motor (21). Multiple crushing rollers (24) are rotatably connected to one end of the buffer shaft (22).
2. A horizontal sand mill according to claim 1, characterized in that: The feed port (14) is fixedly connected to a dye inlet (20) and a dilution pipeline (26).
3. A horizontal sand mill according to claim 2, characterized in that: A transmission box (2) is fixedly connected to one side of the grinding cylinder (4), and a drive motor (3) is fixedly connected above the transmission box (2). A transmission belt (5) is connected to the movable ends of the transmission box (2) and the drive motor (3).
4. A horizontal sand mill according to claim 3, characterized in that: A telescopic rod (9) is fixedly connected to one side of the base frame (1), and a connecting rod (10) is rotatably connected to the movable end of the telescopic rod (9). One end of the connecting rod (10) is rotatably connected to the transmission box (2).
5. A horizontal sand mill according to claim 4, characterized in that: The transmission box (2) has a stirring shaft (11) fixedly connected to its power output end. Multiple stirring plates (12) are fixedly connected to one side of the stirring shaft (11), and a rubber plate (19) is fixedly connected to one side of the stirring plate (12).
6. A horizontal sand mill according to claim 3, characterized in that: The grinding cylinder (4) is fixedly connected to a zirconium bead inlet (13) and a discharge outlet (16) at one end.
7. A horizontal sand mill according to claim 6, characterized in that: A sieving motor (15) is fixedly connected to one side of the grinding cylinder (4), and a sieve plate (17) is fixedly connected to the power output end of the sieving motor (15). A bearing (18) is fixedly connected to one end of the sieve plate (17) and the stirring shaft (11).
8. A horizontal sand mill according to claim 7, characterized in that: A cooling water tank (6) is fixedly connected to one side of the grinding cylinder (4). One end of the cooling water tank (6) is fixedly connected to the water pump (8) and the water tank (7) through a pipe. The water inlet end of the water pump (8) is fixedly connected to the water tank (7).
Citation Information
Patent Citations
Grinding cylinder of horizontal sand mill
CN219463578U