A plumb surface embosser

Abstract

The utility model provides a kind of lead plummet surface embossing machine, comprising: equipment component, the outside of equipment component is provided with material guiding component, buffer component is provided in material guiding component, the side of equipment component is provided with auxiliary lubricating component, equipment component includes equipment frame, two embossing roller shafts are arranged between the left and right two inner walls of equipment frame, driver is connected with embossing roller shaft, symmetric mounting structure is formed by setting the first cross bar of two groups in material guiding component, motor drives first rotating rod to drive electric push rod telescopic, can be adjusted U type guide frame spacing in real time according to lead plummet plate material size, adapt to different specifications plate material, improve equipment versatility, the accurate adjustment function of electric push rod makes guide frame form customized conveying channel, ensure that plate material enters embossing area along straight line stably, reduce the scrap rate caused by deviation, after processing, material guiding component can be retracted to vertical space, compress equipment horizontal footprint, adapt compact production line layout.

Description

Technical Field

[0001] This utility model relates to a lead weight surface embossing machine, belonging to the technical field of embossing equipment. Background Technology

[0002] A sinker surface embossing machine is a specialized piece of machinery used in fishing tackle manufacturing to emboss patterns on the surface of sinker sheets. It primarily enhances the functionality of sinkers (such as increasing friction and improving appearance) and adds value to the product. Its core function is to create pre-set patterns or designs on the sinker surface through mechanical transmission and die extrusion. It is widely used in the fishing tackle manufacturing industry.

[0003] Chinese Patent Publication No. CN219899629U discloses a lead strip embossing device, including a frame and a roller assembly. The roller assembly includes an upper embossing roller and a lower embossing roller movably mounted on the frame. The surface of the upper embossing roller is uniformly provided with raised patterns, and the surface of the lower embossing roller is provided with recessed patterns corresponding to the positions of the raised patterns. A gap is provided between the upper and lower embossing rollers for the lead strip to pass through. This invention, through the roller assembly, ensures that the roller assembly does not compress the entire surface of the lead strip during the embossing process, thus preventing changes in the thickness or shape of the lead strip. Therefore, the embossed lead strip can directly proceed to the next process without further trimming or finishing of the edges, improving the quality and efficiency of grid production.

[0004] Most equipment uses fixed tracks or a single clamping structure as the material guiding device. This rigid structure lacks size adjustment function and can only be adapted to specific specifications of lead weight plates. When producing plates of different thicknesses and widths, the spacing of the material guiding channel cannot be adjusted automatically or conveniently, resulting in jamming, tilting, or even jamming of the plates during the conveying process. Furthermore, the equipment cannot be folded or retracted when idle or not in use.

[0005] To address this, a lead weight surface embossing machine is proposed. Utility Model Content

[0006] In view of this, the present invention provides a lead weight surface embossing machine to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial option.

[0007] The technical solution of this utility model is implemented as follows: a lead weight surface embossing machine includes: an equipment component, a material guiding component is provided on the outside of the equipment component, a buffer component is provided in the material guiding component, and an auxiliary lubrication component is provided on one side of the equipment component.

[0008] The equipment components include an equipment frame, with two embossing rollers installed between the left and right inner walls of the equipment frame. The embossing rollers are connected to a driver, and a side gear is installed at the right end of the embossing rollers. The material guiding component includes a first crossbar. The front and rear ends and the left and right sides of the equipment frame are each equipped with a first crossbar. A motor is fixedly connected to the end of the two corresponding first crossbars that are close to each other. A first rotating rod is installed at the output end of the motor. An electric push rod is fixedly connected to the end of the first rotating rod that is away from the motor. A U-shaped guide frame is installed at the output end of the electric push rod.

[0009] More preferably, the two embossing rollers are arranged vertically opposite each other, and the buffer assembly includes multiple circular groove holes.

[0010] More preferably, multiple annular grooves are evenly distributed inside the U-shaped guide frame, and the inner end of each annular groove is rotatably connected to a roller conveyor ball.

[0011] More preferably, the auxiliary lubrication assembly includes a top plate, and a liquid storage top frame with a built-in electric valve is fixedly connected to the upper end of the top plate.

[0012] More preferably, a flexible sponge roller is installed at the right end of the equipment frame, and the flexible sponge roller is located between the output end of the liquid storage top frame with self-contained electric valve and the side gear.

[0013] More preferably, the inner end of the liquid storage top frame with self-contained electric valve is filled with a certain amount of curing liquid, and a waste liquid receiving base plate is fixedly connected to the lower right side of the equipment frame.

[0014] More preferably, the waste liquid receiving base plate is located directly below the two side gears, and the lead weight plate body passes through the upper and lower embossing roller shafts.

[0015] More preferably, the lead weight plate body passes through the position between the two corresponding U-shaped guide frames on the left and right, and the surfaces of the lead weight plate body and the roller conveying ball are in contact with each other.

[0016] The present invention has the following advantages due to the adoption of the above technical solution:

[0017] I. This utility model forms a symmetrical installation structure by setting two sets of first crossbars in the material guiding assembly. The motor drives the first rotating rod to drive the electric push rod to extend and retract. The spacing of the U-shaped guide frame can be adjusted in real time according to the size of the plumb bob, adapting to different specifications of sheet materials and improving the versatility of the equipment. The precise adjustment function of the electric push rod enables the guide frame to form a customized conveying channel, ensuring that the sheet material enters the embossing area stably along a straight line, reducing the scrap rate caused by deviation. After processing, the material guiding assembly can be retracted into the vertical space, reducing the horizontal footprint of the equipment and adapting to the layout of compact production lines.

[0018] II. This utility model uses rollers on the inner side of the U-shaped guide frame in the buffer assembly to rotate flexibly through the circular groove holes. When in contact with the lead weight plate, the sliding friction is converted into rolling friction, which greatly reduces the conveying resistance and avoids scratches on the plate surface. At the same time, the even distribution of the rollers can lift the plate forward at a uniform speed and prevent uneven embossing depth or mold damage caused by jamming.

[0019] Third, this utility model controls the quantitative release of maintenance fluid to the flexible sponge roller shaft by setting an electric valve in the auxiliary lubrication component's liquid storage top frame and an electric valve in the flexible sponge roller shaft. The rotation of the roller shaft evenly coats the side gear meshing surface with lubricant, forming an anti-rust lubricating film, reducing gear wear, extending equipment life, and the flexible material avoids damage to the gear surface from hard contact, improving maintenance safety. The waste liquid receiving plate receives excess maintenance fluid and gear debris dripping during the lubrication process, which can be centrally collected and treated or recycled, avoiding oil pollution of the working environment and simplifying the manual cleaning process.

[0020] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the external structure of the equipment components of this utility model;

[0023] Figure 2 This is a schematic diagram of the material guiding component of this utility model in use.

[0024] Figure 3 This is a schematic diagram of the feeding state structure of the material guiding component of this utility model;

[0025] Figure 4 This is a schematic diagram of the buffer component structure of this utility model;

[0026] Figure 5 This is a schematic diagram of the auxiliary lubrication component structure of this utility model;

[0027] Figure 6 This is a partially truncated enlarged structural diagram of the auxiliary lubrication component of this utility model.

[0028] Figure label:

[0029] 1. Equipment components; 100. Equipment frame; 101. Embossing roller shaft; 102. Side gear; 2. Material guiding assembly; 200. First crossbar; 201. Motor; 202. First rotating rod; 203. Electric push rod; 204. U-shaped guide frame; 3. Buffer assembly; 300. Circular groove hole; 301. Roller conveying ball; 4. Auxiliary lubrication assembly; 400. Self-contained electric valve liquid storage top frame; 401. Storage top plate; 402. Flexible sponge roller shaft; 403. Waste liquid receiving bottom plate. Detailed Implementation

[0030] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0031] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0032] Example 1

[0033] like Figure 1-6 As shown, this utility model embodiment provides a lead weight surface embossing machine, including: equipment component 1, a material guide component 2 is provided on the outside of the equipment component 1, a buffer component 3 is provided in the material guide component 2, and an auxiliary lubrication component 4 is provided on one side of the equipment component 1;

[0034] Equipment component 1 includes an equipment frame 100. Two embossing roller shafts 101 are arranged between the left and right inner walls of the equipment frame 100. An embossing roller shaft 101 is externally connected to a driver. A side gear 102 is installed at the right end of the embossing roller shaft 101. The material guiding component 2 includes a first crossbar 200. The front and rear ends and the left and right sides of the equipment frame 100 are provided with first crossbars 200. The two corresponding first crossbars 200 are fixedly connected to a motor 201 at their close ends. A first rotating rod 202 is provided at the output end of the motor 201. An electric push rod 203 is fixedly connected at the end of the first rotating rod 202 away from the motor 201. A U-shaped guide frame 204 is provided at the output end of the electric push rod 203.

[0035] By setting two embossing roller shafts 101 in a vertically corresponding manner, the buffer assembly 3 includes multiple annular groove holes 300. The multiple annular groove holes 300 are evenly distributed inside the U-shaped guide frame 204. The inner end of the annular groove hole 300 is rotatably connected to a roller conveying ball 301. A lead weight plate body passes through between the upper and lower embossing roller shafts 101. The lead weight plate body passes through the position between the two corresponding U-shaped guide frames 204. The surfaces of the lead weight plate body and the roller conveying ball 301 are in contact with each other.

[0036] Example 2

[0037] like Figure 1-5 As shown, in one embodiment, the auxiliary lubrication component 4 includes a top plate 401. The upper end of the top plate 401 is fixedly connected to a self-powered valve liquid storage top frame 400. A flexible sponge roller 402 is installed on the right end of the equipment frame 100. The flexible sponge roller 402 is located between the output end of the self-powered valve liquid storage top frame 400 and the side gear 102. The inner end of the self-powered valve liquid storage top frame 400 is filled with a certain amount of curing liquid. A waste liquid receiving base plate 403 is fixedly connected to the lower right side of the equipment frame 100. The waste liquid receiving base plate 403 is located directly below the two side gears 102.

[0038] By setting the electric valve in the auxiliary lubrication component 4 to the liquid storage top frame 400 and the electric valve in the flexible sponge roller 402, the maintenance liquid is quantitatively released to the sponge roller. The rotation of the roller evenly coats the meshing surface of the side gear 102 with the lubricant, forming an anti-rust lubricating film, reducing gear wear and extending equipment life. The flexible material avoids damage to the gear surface from hard contact, improving maintenance safety. The waste liquid receiving plate 403 collects the excess maintenance liquid and gear debris dripping during the lubrication process. After centralized collection, it can be uniformly treated or recycled, avoiding oil pollution of the working environment, meeting environmental protection production requirements, and simplifying the manual cleaning process.

[0039] In operation, this invention uses a frame 100 as the supporting structure. An external driver powers two corresponding embossing rollers 101, causing them to rotate. When the lead weight sheet is placed between the upper and lower embossing rollers 101, the embossing mold on the surface of the rollers 101 presses the lead weight sheet, pressing a preset pattern onto its surface. The first crossbars 200 at both ends of the frame 100 serve as the mounting base, and the motors 201 on them drive the first rotating rods 202 to rotate, causing the electric push rods 203 to extend and retract. The electric push rods 203 adjust the position of the U-shaped guide frame 204 according to the sheet size, forming a precise conveying channel. The lead weight sheet moves along the U-shaped guide frame 204, ensuring that its position is fixed when it enters the embossing rollers 101, avoiding deviation that could affect the embossing accuracy. After processing, the sheet can be folded up to vertical space, reducing the equipment's footprint. The U-shaped guide frame 204 has evenly distributed circular... The recessed hole 300 is embedded with a roller conveying ball 301. When the lead weight plate body comes into contact with the surface of the roller conveying ball 301, the roller conveying ball 301 can rotate freely, reducing the frictional resistance between the lead weight plate body and the U-shaped guide frame 204, thus playing a buffering role. At the same time, the roller conveying ball 301 assists in pushing the lead weight plate body forward stably, ensuring that the lead weight plate body passes through the embossing area at a uniform speed, avoiding uneven embossing due to jamming. The top plate 401 is fixed with a liquid storage top frame 400 with a built-in electric valve. The curing liquid filled inside is released through the electric valve. When the valve is opened, the curing liquid drips onto the flexible sponge roller shaft 402. During the rotation of the flexible sponge roller shaft 402, the curing liquid is evenly applied to the surface of the two meshing side gears 102, which plays a role in lubrication and rust prevention. During the lubrication process, excess curing liquid falls along the side gears 102 and is collected by the waste liquid receiving bottom plate 403 for easy regular cleaning and maintenance.

[0040] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A surface embossing machine for lead weights, characterized in that, include: The equipment component (1) has a material guiding component (2) on its outer side, a buffer component (3) in the material guiding component (2), and an auxiliary lubrication component (4) on one side of the equipment component (1). The equipment component (1) includes an equipment frame (100), with two embossing roller shafts (101) arranged between the left and right inner walls of the equipment frame (100). The embossing roller shafts (101) are externally connected to a driver, and a side gear (102) is installed at the right end of the embossing roller shafts (101). The material guiding component (2) includes a first crossbar (200), with first crossbars (200) arranged on both the left and right sides of the front and rear ends of the equipment frame (100). A motor (201) is fixedly connected to one end of the two corresponding first crossbars (200) that are close to each other. A first rotating rod (202) is provided at the output end of the motor (201). An electric push rod (203) is fixedly connected to one end of the first rotating rod (202) that is away from the motor (201). A U-shaped guide frame (204) is provided at the output end of the electric push rod (203).

2. The lead weight surface embossing machine according to claim 1, characterized in that: The two embossing rollers (101) are arranged vertically in a corresponding manner, and the buffer assembly (3) includes a plurality of circular groove holes (300).

3. The lead weight surface embossing machine according to claim 2, characterized in that: Multiple circular groove holes (300) are evenly distributed on the inner side of the U-shaped guide frame (204), and the inner end of the circular groove holes (300) is rotatably connected to a roller conveyor ball (301).

4. The lead weight surface embossing machine according to claim 1, characterized in that: The auxiliary lubrication component (4) includes a top plate (401), and a liquid storage top frame (400) with a self-powered valve is fixedly connected to the upper end of the top plate (401).

5. The lead weight surface embossing machine according to claim 4, characterized in that: A flexible sponge roller (402) is installed at the right end of the equipment frame (100), and the flexible sponge roller (402) is located between the output end of the self-electric valve liquid storage top frame (400) and the side gear (102).

6. The lead weight surface embossing machine according to claim 5, characterized in that: The inner end of the self-electric valve liquid storage top frame (400) is filled with a certain amount of curing liquid, and the lower right side of the equipment frame (100) is fixedly connected to a waste liquid receiving base plate (403).

7. The lead weight surface embossing machine according to claim 6, characterized in that: The waste liquid receiving base plate (403) is located directly below the two side gears (102), and the lead weight plate body passes through the two embossing roller shafts (101).

8. The lead weight surface embossing machine according to claim 7, characterized in that: The plumb bob body passes through the position between the two corresponding U-shaped guide frames (204) on the left and right, and the surfaces of the plumb bob body and the roller conveyor ball (301) are in contact with each other.

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