Sloping roof concrete semi-automatic smoothing machine device

By designing a semi-automatic vibratory leveling machine for sloping roof concrete with a main rod and gear transmission, G-clamp fixing and buffer system, the problems of insufficient stability, non-linear vibration force and difficulty in height adjustment in the existing technology have been solved, thus improving the stability and efficiency of construction.

CN224679012UActive Publication Date: 2026-08-25SHANXI WUJIAN GRP CO LTD
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Patent Information

Application Number
CN202521924009.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-08
Publication Date
2026-08-25
Estimated Expiration
2035-09-08

AI Technical Summary

Technical Problem

Existing concrete vibratory leveling machines suffer from problems such as insufficient stability, nonlinear vibration force, easy equipment damage, and difficulty in height adjustment when used on sloping roofs.

Method used

A semi-automatic vibratory leveling machine for pitched roof concrete was designed, which adopts a main rod and gear transmission structure, G-clamp fixing, telescopic components and buffer system to achieve stable installation, linear vibration and height adjustment.

Benefits of technology

It improved the stability and efficiency of construction, extended the service life of equipment, and ensured the flatness of the concrete surface of the pitched roof and construction safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of slope roof concrete semi-automatic shakeout machine devices, relate to concrete construction technical field.The utility model includes main rod, and the side of main rod is provided with shakeout component, and the bottom of main rod is provided with telescopic component, and the bottom of telescopic component is provided with shock plate, and the top of shock plate is provided with vibration machine.The utility model uses, by using G character clip, channel steel is fixed on main girder reinforcement, and builds stable operation frame for shakeout operation, guarantees construction safety and stability;Start vibration machine to make shock plate vibration reinforcement cement surface, simultaneously, motor drives gear to move, and then drive main rod and shock plate displacement, realize to different position cement surface automatic, efficient shock, this collaborative operation mode improves construction efficiency, guarantees cement surface shakeout quality, make slope roof construction more accurate, reliable.
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Description

Technical Field

[0001] This utility model relates to the field of concrete construction technology, specifically to a semi-automatic vibratory leveling machine for sloping roof concrete. Background Technology

[0002] With the rapid development of my country's economy, the unique shapes of buildings have changed, especially in public buildings. In order to reflect beauty, uniqueness and stability, some shapes are formed in the main structure. Many buildings also use tiles to cover the roofs to reflect the beauty of classical architecture, resulting in sloping roofs. The application of concrete vibratory leveling machines has greatly improved construction efficiency and quality. It can accurately control the flatness and density of concrete, ensuring that the roof structure is sturdy, durable and beautiful. The integration and application of these innovative technologies has not only promoted the vigorous development of my country's construction industry, but also added more beautiful landscapes to the city skyline.

[0003] However, existing concrete vibratory leveling machines have the following problems in actual construction on sloping roofs due to structural design defects: 1) When operating on sloping roofs, existing concrete vibratory leveling machines are placed directly on the roof without a fixed system, resulting in insufficient working stability and potential safety hazards; 2) Existing concrete vibratory leveling machines operate by directly vibrating, lacking a shock-absorbing structure. This results in non-linear vibration force, poor leveling effect, and the equipment is subjected to large and direct impacts, making it prone to failure and having a short service life; 3) Existing concrete vibratory leveling machines lack height adjustment functionality, making them unsuitable for construction on concrete of different heights and limiting construction scenarios.

[0004] Therefore, we need to redesign a concrete leveling device for pitched roofs to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to solve the problems existing in the prior art and to provide a semi-automatic vibratory leveling machine device for sloping roof concrete with a completely new structural design.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A semi-automatic vibratory leveling machine for sloping roof concrete includes a main pole, a leveling component on one side of the main pole, a telescopic component at the bottom of the main pole, a vibrating plate at the bottom of the telescopic component, a vibrating machine at the top of the vibrating plate, a fixed plate fixedly connected to the top of the main pole, a motor on one side of the fixed plate, a gear fixedly connected to the output end of the motor via a coupling, a flat tooth meshing with the outer wall of the gear, a channel steel fixedly connected to the bottom of the flat tooth, a nut fixedly connected to one side of the channel steel, a screw threadedly connected to the inner wall of the nut, an adjusting nut fixedly connected to the outer wall of the screw, a base plate fixedly connected to the bottom of the screw, and a G-clamp fixed to the inner top of the channel steel, the G-clamp fixing the channel steel to the main beam reinforcement.

[0007] Preferably, the main rod is configured into a transmission structure by a gear and a flat tooth, with one side of the gear rotatably connected to one side of the main rod, and the outer wall of the gear meshing with the outer wall of the flat tooth.

[0008] Preferably, the channel steel forms a support structure with a nut and a screw, and one side of the nut is fixedly connected to one side of the channel steel, and the inner wall of the nut is threadedly connected to the outer wall of the screw.

[0009] Preferably, the channel steel is fixedly connected to the main beam reinforcement by a G-clamp, and the G-clamp directly clamps and fixes the channel steel to the main beam reinforcement.

[0010] Preferably, the telescopic assembly includes a sleeve, which is fixedly connected to the bottom of the main rod. Bolts are provided on the outer wall of the sleeve, and a telescopic rod is slidably connected to the inner wall of the sleeve. A connecting rod is fixedly connected to one side of the telescopic rod, and a buffer shell is fixedly connected to the bottom of the telescopic rod. A buffer bottom is slidably disposed inside the bottom opening of the buffer shell, and a guide rod is fixedly connected to the inside of the buffer shell. A spring is sleeved on the outer wall of the guide rod, and a slider is fixedly connected to one end of the spring. A moving rod is hinged to the bottom of the slider, and a fixed block is hinged to one end of the moving rod. The fixed block is fixedly connected to the buffer bottom.

[0011] Preferably, the sleeve is fixed to the telescopic rod by bolts, and one end of the bolt penetrates the sleeve and fits against the outer wall of the telescopic rod.

[0012] Preferably, the fixed block and the slider form a movable buffer structure through a movable rod, and one end of the movable rod is hinged to the top of the fixed block, and the other end of the movable rod is hinged to the bottom of the slider.

[0013] Compared with the prior art, the semi-automatic vibratory leveling machine for pitched roof concrete described in this utility model has the following beneficial effects: 1) The main rod forms a transmission structure through gears and flat gears, allowing the vibrating plate to move within a certain range. This allows the entire device to be fixed in place by using G-clamps to fix the channel steel to the main beam reinforcement, creating a stable operating frame for the leveling operation and ensuring construction safety and stability. Starting the vibrator causes the vibrating plate to vibrate and reinforce the cement surface. Simultaneously, the motor drives the gears to move along the top of the flat gears, thereby driving the main rod and vibrating plate to shift, achieving automatic and efficient vibration of the cement surface at different locations. This collaborative operation mode improves construction efficiency, ensures the quality of cement surface leveling, and makes sloping roof construction more precise and reliable.

[0014] 2) The linkage between the fixed block, moving rod, slider and spring achieves the buffer function, effectively reducing the impact of vibration on the equipment and extending its service life.

[0015] 3) When facing cement surfaces of different heights, the bolts are turned to adjust the telescopic rod, which moves the vibrating plate up and down. This can flexibly adapt to various construction scenarios, accurately vibrate and level cement surfaces of different heights, improve construction efficiency and quality, ensure the flatness of the cement surface of the pitched roof, and reduce construction difficulty and cost. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the motor and fixing plate structure of this utility model.

[0018] Figure 3 This is a schematic diagram of the telescopic rod and connecting rod structure of this utility model.

[0019] Figure 4 This is a schematic diagram of the spring and slider structure of this utility model.

[0020] In the diagram: 1. Main rod; 2. Vibration leveling assembly; 3. Telescopic assembly; 4. Vibration plate; 5. Vibration machine; 201. Fixing plate; 202. Motor; 203. Gear; 204. Flat gear; 205. Channel steel; 206. Nut; 207. Screw; 208. Adjusting nut; 209. Chassis; 210. G-clamp; 211. Main beam reinforcement; 301. Sleeve; 302. Bolt; 303. Telescopic rod; 304. Connecting rod; 305. Buffer shell; 306. Guide rod; 307. Spring; 308. Slider; 309. Moving rod; 310. Fixing block; 311. Buffer bottom. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] This embodiment provides a semi-automatic vibratory leveling machine for sloping roof concrete, such as... Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the device includes a main rod 1, a vibrating and leveling assembly 2 on one side of the main rod 1, a telescopic assembly 3 at the bottom of the main rod 1, a vibrating plate 4 at the bottom of the telescopic assembly 3, and a vibrating machine 5 at the top of the vibrating plate 4. The vibrating and leveling assembly 2 includes a fixed plate 201, which is fixedly connected to the top of the main rod 1. A motor 202 is located on one side of the fixed plate 201. A gear 203 is fixedly connected to the output end of the motor 202 via a coupling. A flat gear 204 meshes with the outer wall of the gear 203. A channel steel 205 is fixedly connected to the bottom of the flat gear 204. A nut 206 is fixedly connected to one side of the channel steel 205. The inner wall of the nut 206 is threaded with... The screw 207 has an adjusting nut 208 fixedly connected to its outer wall, and a base plate 209 fixedly connected to its bottom. A G-clamp 210 is installed on the inner top of the channel steel 205, which fixes the channel steel 205 to the main beam reinforcement 211. The vibratory leveling machine is placed on the sloping roof that needs to be leveled, and the channel steel 205 is fixed to the main beam reinforcement 211 with the G-clamp 210. At this time, the vibrator 5 can be started to vibrate and reinforce the cement surface with the vibrating plate 4. At the same time, the motor 202 is started to make its transmission gear 203 move on the outer wall of the flat gear 204. The gear 203 drives the main rod 1 to move, and the main rod 1 drives the vibrating plate 4 at the bottom to move.

[0023] Furthermore, such as Figure 1 and Figure 2 As shown, the main rod 1 is connected to the transmission structure by the gear 203 and the flat gear 204. One side of the gear 203 is rotatably connected to one side of the main rod 1, and the outer wall of the gear 203 meshes with the outer wall of the flat gear 204. Through the gear 203, the gear 203 can rotate and move stably on the outer wall of the flat gear 204, so that the gear 203 drives the main rod 1 to move.

[0024] Furthermore, such as Figure 2As shown, the channel steel 205 forms a support structure with the screw rod 207 via the nut 206, and one side of the nut 206 is fixedly connected to one side of the channel steel 205. The inner wall of the nut 206 is threadedly connected to the outer wall of the screw rod 207. Through the nut 206, the screw rod 207 can rotate inside the nut 206, causing the nut 206 to drive the channel steel 205 to move.

[0025] Furthermore, such as Figure 2 As shown, the channel steel 205 is fixedly connected to the main beam reinforcement 211 by the G-clamp 210, and the G-clamp 210 directly clamps and fixes the channel steel 205 and the main beam reinforcement 211. The G-clamp 210 can make the channel steel 205 and the main beam reinforcement 211 stably connected, thus improving the installation stability of the channel steel 205 and the main beam reinforcement 211.

[0026] Furthermore, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the telescopic assembly 3 includes a sleeve 301, which is fixedly connected to the bottom of the main rod 1. Bolts 302 are provided on the outer wall of the sleeve 301. A telescopic rod 303 is slidably connected to the inner wall of the sleeve 301. A connecting rod 304 is fixedly connected to one side of the telescopic rod 303. A buffer shell 305 is fixedly connected to the bottom of the telescopic rod 303. A buffer bottom 311 is slidably disposed inside the bottom opening of the buffer shell 305. A guide rod 306 is fixedly connected inside the buffer shell 305. A spring 307 is sleeved on the outer wall of the guide rod 306. A slider 308 is fixedly connected to one end of the spring 307. A moving rod 309 is hinged to the bottom of the slider 308. A fixing block 310 is hinged to one end of the moving rod 309. The fixing block 310 is fixedly connected to the buffer bottom 311. During vibration, the vibrating plate 4 will continuously move longitudinally, causing the buffer base 311 and the fixed block 310 to move upward. This causes the fixed block 310 to push the moving rod 309 to move, and the moving rod 309 to push the slider 308 to move along the outer wall of the guide rod 306. This causes the slider 308 to compress the spring 307, and the spring 307 to contract under force to complete the buffering. To vibrate cement surfaces of different heights, the bolt 302 can be turned to release the sleeve 301 from the fixation of the telescopic rod 303. Then, the telescopic rod 303 can be moved downward, causing the telescopic rod 303 to drive the connecting rod 304 to move downward. The connecting rod 304 then drives the telescopic rod 303 on the other side to move downward, thereby causing the vibrating plate 4 at the bottom to move downward, thus completing the height adjustment. This allows for the leveling of cement surfaces of different heights.

[0027] Furthermore, such as Figure 3As shown, the sleeve 301 is fixed to the telescopic rod 303 by the bolt 302, and one end of the bolt 302 passes through the sleeve 301 and fits against the outer wall of the telescopic rod 303. By setting the bolt 302, the telescopic rod 303 can be fixed inside the sleeve 301, which improves the connection stability of the sleeve 301 to the telescopic rod 303.

[0028] Furthermore, such as Figure 4 As shown, the fixed block 310 and the slider 308 form a movable buffer structure through the movable rod 309. One end of the movable rod 309 is hinged to the top of the fixed block 310, and the other end of the movable rod 309 is hinged to the bottom of the slider 308. With the movable rod 309, the fixed block 310 can move upward to push the movable rod 309 to move. The movable rod 309 pushes the slider 308 to slide along the outer wall of the guide rod 306, thereby improving the buffering effect of the slider 308.

[0029] In this embodiment, the semi-automatic concrete vibratory leveling machine for pitched roofs is placed on the pitched roof surface to be leveled. The channel steel 205 is then fixed to the main beam reinforcement 211 using G-clamps 210. The vibrator 5 is then started to vibrate the vibrating plate 4 against the cement surface. Simultaneously, the motor 202 is started, causing its transmission gear 203 to move on the outer wall of the flat gear 204. The gear 203 drives the main rod 1 to move, which in turn drives the vibrating plate 4 at the bottom, thus vibrating the cement surface at different locations. During vibration, the vibrating plate 4 drives the buffer base 311 and the fixing block 310 to move upwards. This causes the fixing block 310 to push the moving rod 309 to move, which in turn pushes the slider 308 along the outer wall of the guide rod 306. This causes the slider 308 to repeatedly compress the spring 307, which then contracts under pressure to complete the buffering process. To level cement surfaces of different heights, bolt 302 can be tightened to release sleeve 301 from the telescopic rod 303. Then, the telescopic rod 303 can be moved downwards, causing the connecting rod 304 to move downwards. The connecting rod 304 then causes the telescopic rod 303 on the other side to move downwards, thereby causing the bottom vibrating plate 4 to move downwards. This allows the vibrating plate 4 to fit against cement surfaces of different heights, enabling the leveling of cement on sloping roofs of different heights.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A semi-automatic vibratory leveling machine for pitched roof concrete, characterized in that: The system includes a main rod (1), a vibration leveling assembly (2) on one side of the main rod (1), a telescopic assembly (3) at the bottom of the main rod (1), a vibrating plate (4) at the bottom of the telescopic assembly (3), and a vibrating machine (5) at the top of the vibrating plate (4). The vibration leveling assembly (2) includes a fixing plate (201), which is fixedly connected to the top of the main rod (1). A motor (202) is provided on one side of the fixing plate (201), and a gear (203) is fixedly connected to the output end of the motor (202) via a coupling. The gear (203) is externally connected to the gear. The wall meshing connection has a flat tooth (204), the bottom of the flat tooth (204) is fixedly connected to a channel steel (205), one side of the channel steel (205) is fixedly connected to a nut (206), the inner wall of the nut (206) is threadedly connected to a screw rod (207), the outer wall of the screw rod (207) is fixedly connected to an adjusting nut (208), the bottom of the screw rod (207) is fixedly connected to a base plate (209), and a G-clamp (210) is provided on the inner top of the channel steel (205), which fixes the channel steel (205) to the main beam reinforcement (211).

2. The semi-automatic vibratory leveling machine for pitched roof concrete according to claim 1, characterized in that: The main rod (1) forms a transmission structure through a gear (203) and a flat gear (204). One side of the gear (203) is rotatably connected to one side of the main rod (1), and the outer wall of the gear (203) meshes with the outer wall of the flat gear (204).

3. The semi-automatic vibratory leveling machine for pitched roof concrete according to claim 1, characterized in that: The channel steel (205) forms a support structure with the nut (206) and the screw (207). One side of the nut (206) is fixedly connected to one side of the channel steel (205), and the inner wall of the nut (206) is threadedly connected to the outer wall of the screw (207).

4. The semi-automatic vibratory leveling machine for pitched roof concrete according to claim 1, characterized in that: The channel steel (205) is fixedly connected to the main beam reinforcement (211) by the G-clamp (210). The G-clamp (210) directly clamps and fixes the channel steel (205) and the main beam reinforcement (211).

5. The semi-automatic vibratory leveling machine for pitched roof concrete according to claim 1, characterized in that: The telescopic assembly (3) includes a sleeve (301), which is fixedly connected to the bottom of the main rod (1). Bolts (302) are provided on the outer wall of the sleeve (301). A telescopic rod (303) is slidably connected to the inner wall of the sleeve (301). A connecting rod (304) is fixedly connected to one side of the telescopic rod (303). A buffer shell (305) is fixedly connected to the bottom of the telescopic rod (303). A buffer bottom (311) is slidably provided inside the bottom opening of the buffer shell (305). A guide rod (306) is fixedly connected inside the buffer shell (305). A spring (307) is sleeved on the outer wall of the guide rod (306). A slider (308) is fixedly connected to one end of the spring (307). A moving rod (309) is hinged to the bottom of the slider (308). A fixing block (310) is hinged to one end of the moving rod (309). The fixing block (310) is fixedly connected to the buffer bottom (311).

6. The semi-automatic vibratory leveling machine for pitched roof concrete according to claim 5, characterized in that: The sleeve (301) is fixed to the telescopic rod (303) by bolt (302), and one end of the bolt (302) passes through the sleeve (301) and fits against the outer wall of the telescopic rod (303).

7. The semi-automatic vibratory leveling machine for pitched roof concrete according to claim 5, characterized in that: The fixed block (310) forms a moving buffer structure with the slider (308) via the moving rod (309). One end of the moving rod (309) is hinged to the top of the fixed block (310), and the other end of the moving rod (309) is hinged to the bottom of the slider (308).