Pressure maintaining device

Abstract

The utility model discloses a kind of pressure maintaining equipment, it is related to pressure equipment technical field, and the pressure maintaining equipment includes rack, pressure maintaining mechanism and positioning mechanism;Pressure maintaining mechanism is lifted and is located in rack;Positioning mechanism is used to position workpiece, positioning mechanism is movably arranged in rack, so that workpiece different to be pressure maintaining part is moved to the below of pressure maintaining mechanism respectively.

Description

Technical Field

[0001] This utility model relates to the field of pressure equipment technology, and in particular to a pressure-holding device. Background Technology

[0002] In the manufacturing process of various industrial products, pressure holding is a common and crucial post-processing step. Its purpose is to ensure the uniform curing of adhesives between two or more components, or to achieve a complete fit between assembled parts, by continuously applying and maintaining a certain pressure, thereby guaranteeing the product's structural stability, sealing performance, and final properties. Currently, the most common pressure holding method in the industry is to use a single pressure head to hold pressure on a single product as a whole. However, traditional equipment has a fixed positioning method, which cannot flexibly adjust the position of the workpiece and the pressure head, making it difficult to meet the pressure holding requirements of long, narrow, or geometrically complex products. Utility Model Content

[0003] The main objective of this invention is to provide a pressure-holding device, comprising:

[0004] frame;

[0005] A pressure-holding mechanism, which is elliptically mounted on the frame;

[0006] A positioning mechanism is provided for positioning the workpiece. The positioning mechanism is movably mounted on the frame so that different pressure-holding parts of the workpiece are moved to the underside of the pressure-holding mechanism. Attached Figure Description

[0007] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0008] Figure 1 A schematic diagram of an embodiment of the pressure-holding device provided by this utility model;

[0009] Figure 2 A schematic diagram of another embodiment of the pressure-holding device provided by this utility model;

[0010] Figure 3 A schematic diagram of another embodiment of the pressure-holding device provided by this utility model;

[0011] Figure 4 A schematic diagram of the structure of an embodiment of the drive mechanism provided by this utility model;

[0012] Figure 5A schematic diagram of an embodiment of the pressure-holding mechanism provided by this utility model.

[0013] Explanation of icon numbers:

[0014] 1000. Pressure Holding Equipment; 1. Frame; 2. Positioning Mechanism; 3. Rotary Drive Component; 4. Rotary Motion Part; 5. Linear Motion Part; 6. Slide Rail; 7. Slider; 8. Lifting Drive Component; 9. Support Plate; 10. Pressure Head; 11. Guide Plate; 12. Guide Rod; 13. Limit Sleeve; 14. First Movable Plate; 141. First Guide Rail; 15. Second Movable Plate; 16. Transfer Plate; 161. Second Guide Rail; 17. Stop Plate; 18. Control Panel; 19. Connecting Plate.

[0015] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0017] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0018] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0019] This utility model proposes a pressure holding device 1000.

[0020] Please see Figure 1 and Figure 2 In one embodiment of the present invention, the pressure holding device 1000 includes a frame 1, a pressure holding mechanism and a positioning mechanism 2; the pressure holding mechanism is ellipsably mounted on the frame 1; the positioning mechanism 2 is used to position the workpiece, and the positioning mechanism 2 is movably mounted on the frame 1 so that different pressure-holding parts of the workpiece are moved to the underside of the pressure holding mechanism respectively.

[0021] The frame 1 serves as the supporting foundation. The pressure-holding mechanism is vertically mounted on the frame 1 and moves up and down via hydraulic or electric means to apply pressure to the workpiece. The positioning mechanism 2 is movably mounted on the frame 1 and can clamp and position the workpiece. The positioning mechanism 2 can flexibly adjust its position to accurately place different pressure-holding parts of the workpiece below the pressure-holding mechanism. Taking a long, narrow industrial product as an example, during operation, the workpiece is first placed on the positioning mechanism 2. Using the lateral, longitudinal, or rotational functions of the positioning mechanism 2, one pressure-holding part of the workpiece is aligned with the pressure-holding mechanism. The pressure-holding mechanism descends according to the preset pressure value, contacts the pressure-holding part of the workpiece, and applies pressure. During the pressure-holding process, the pressure is continuously and stably supplied until the preset pressure-holding time is reached. After completion, the pressure-holding mechanism rises, and the positioning mechanism 2 moves the workpiece so that the other pressure-holding parts of the workpiece are aligned with the pressure-holding mechanism, and the pressure-holding operation is repeated.

[0022] In the technical solution of this utility model, the workpiece can be moved by the positioning mechanism 2, so that different parts of the workpiece to be pressured are moved to the bottom of the pressure holding mechanism, thereby segmenting and sequentially pressure holding the workpiece to meet the pressure holding requirements of products with different shapes.

[0023] Specifically, in one embodiment of this utility model, please refer to... Figure 4 The pressure holding device 1000 also includes a drive mechanism, which comprises a rotary drive 3, a rotary motion part 4, and a linear motion part 5 mounted on the frame 1. A drive motor drives the rotary motion part 4 to rotate around a first horizontal direction, and the rotary motion part 4 drives the linear motion part 5 to move along the first horizontal direction. The positioning mechanism 2 is connected to the linear motion part 5. The rotary drive 3 is preferably a servo motor, which is fixedly mounted on the base of the frame 1 via a motor mount. The output shaft of the servo motor is horizontally positioned, and its axial direction is defined as the first horizontal direction. The rotary motion part 4 and the linear motion part 5 are connected by a transmission, enabling the rotary motion of the rotary motion part 4 to be converted into the linear motion of the linear motion part 5, thereby driving the positioning mechanism 2 connected to the linear motion part 5 to perform linear reciprocating motion. The rotary motion part 4 can be a drive gear, which is fixedly mounted on the output shaft of the servo motor. The linear motion part 5 can be a rack meshing with the drive gear, which is fixedly mounted on the base of the frame 1 via fasteners such as a pressure plate, and its length direction is parallel to the first horizontal direction.

[0024] Furthermore, in one embodiment of this utility model, please refer to... Figure 4 The rotary motion part 4 passes through and is threadedly connected to the linear motion part 5. Specifically, the rotary motion part 4 is a precision ball screw, driven directly by the rotary drive 3 or via a coupling, and the linear motion part 5 is a ball screw nut. The screw passes through the nut and engages with its internal ball threads. The positioning mechanism 2 is fixedly connected to the nut via a connecting plate 19.

[0025] Furthermore, in one embodiment of this utility model, please refer to... Figure 4 The drive mechanism also includes a slide rail 6 and a slider 7. The slide rail 6 is mounted on the frame 1, and the slider 7 is slidably mounted on the slide rail 6. The linear motion part 5 is connected to the slider 7. The slide rail 6 is fixedly mounted on the frame 1 by bolts, and its direction is parallel to the first horizontal direction. One or more sliders 7 are nested on the slide rail 6 and can slide freely along it. The linear motion part 5 is fastened to the slider 7 through a connecting plate 19. The precision guiding mechanism composed of the slide rail 6 and the slider 7 can ensure the straightness of the movement trajectory of the positioning mechanism 2. Specifically, in this embodiment, there are two slide rails 6, and two sliders 7 are provided on each slide rail 6.

[0026] Specifically, in one embodiment of this utility model, please refer to... Figure 2 and Figure 5 The pressure-holding mechanism includes a lifting drive component 8, a support plate 9, and a pressure head 10. The lifting drive component 8 is mounted on the frame 1, the support plate 9 is located at the output end of the lifting drive component 8, and the pressure head 10 is located on the side of the support plate 9 facing away from the lifting drive component 8. The lifting drive component 8 is the power source that provides the downward pressure and lifting action required for pressure holding. It is preferably a servo electric cylinder, pneumatic cylinder, or hydraulic cylinder. The cylinder body of this drive component is securely mounted on the crossbeam of the frame 1 by bolts or flanges, and its output shaft is arranged vertically downwards. The support plate 9 is a metal plate with a certain thickness and rigidity, and its top center is rigidly connected to the output end of the lifting drive component 8 by threads or flanges. The pressure head 10 is detachably mounted on the bottom of the support plate 9 by bolts. The shape and size of the pressure head 10 can be designed and replaced according to the specific surface contour of the workpiece to be pressure-held. The working process is as follows: the lifting drive component 8 pushes the support plate 9 and the pressure head 10 below it to move downward; the pressure head 10 contacts the workpiece and applies a preset pressure; during the pressure holding time, the lifting drive component 8 maintains a constant pressure; after the pressure holding time is reached, the lifting drive component 8 drives the support plate 9 and the pressure head 10 to rise and reset.

[0027] To improve the quality of the pressure holding process, please refer to [link / reference]. Figure 5In one embodiment of this utility model, the pressure-holding mechanism further includes a guide plate 11 and a guide rod 12. The guide plate 11 is disposed on the frame 1. The output end of the lifting drive component 8 passes through the guide plate 11 and connects to the support plate 9. The guide plate 11 has a guide hole, and the guide rod 12 passes through the guide hole and connects to the support plate 9. The guide plate 11 is a thick metal plate, which is firmly installed on the frame 1 by bolts or brackets and is located between the lifting drive component 8 and the support plate 9. The guide plate 11 is parallel to the support plate 9. The output end of the lifting drive component 8 extends downward from above, passes through the through hole specially reserved for it on the guide plate 11, and finally connects to the support plate 9 below. An appropriate gap is maintained between the through hole and the output end to ensure no interference. The guide plate 11 is also machined with at least two high-precision guide holes. These guide holes usually have built-in linear bearings or self-lubricating bushings to ensure an extremely low coefficient of friction and high guiding accuracy. At least two guide rods 12 are provided to match the guide hole. The guide rods 12 are rigidly and vertically installed on the side of the support plate 9 opposite to the pressure head 10, i.e., on the upper surface of the support plate 9, via threads or flanges. The precise fit between the guide rods 12 and the guide hole can constrain the support plate 9 to only perform precise vertical linear movements until the pressure head 10 is smoothly pressed against the workpiece surface, thereby improving the quality consistency and reliability of the pressure holding process.

[0028] Furthermore, in one embodiment of this utility model, please refer to... Figure 5 The pressure-holding mechanism also includes a limiting sleeve 13, which is fitted onto the end of the guide rod 12 away from the support plate 9. The limiting sleeve 13 is used to abut against and limit the guide plate 11. The limiting sleeve 13 is a ring-shaped mechanical part, usually made of metal, and is firmly fixed to the end of the guide rod 12. When the lifting drive 8 drives the support plate 9 and the guide rod 12 to move downward, the guide rod 12 will slide downward relative to the guide plate 11. The lower limit position of its movement is determined by the limiting sleeve 13. When the support plate 9 descends to the predetermined position, the limiting sleeve 13 fixed to the upper end of the guide rod 12 will contact the upper surface of the guide plate 11, thereby preventing the entire support plate 9 assembly from continuing to move downward. By mechanically forcibly stopping the downward movement, the risk of deformation, crushing, or damage to the pressure head 10, workpiece, or even the entire support mechanism due to excessive pressure is effectively avoided.

[0029] Specifically, in one embodiment of this utility model, please refer to... Figure 2 and Figure 3The pressure-holding device 1000 also includes a first movable plate 14 and a second movable plate 15. The first movable plate 14 is movably mounted on the frame 1 along a first horizontal direction, and the second movable plate 15 is movably mounted on the first movable plate 14 along a second horizontal direction. The positioning mechanism 2 is mounted on the second movable plate 15. The first and second horizontal directions are orthogonal. The first movable plate 14 is driven by the driving mechanism in the above embodiment, and the first horizontal direction is the axial direction of the output shaft of the rotary drive 3. The second movable plate 15 is located above the first movable plate 14 and can move along the second horizontal direction, specifically through another independent driving mechanism or manually adjusted. Moving along the first horizontal direction changes the position of the workpiece during pressure holding, while moving along the second horizontal direction moves the positioning mechanism 2 and the workpiece from below the pressure head 10 to the loading / unloading station on one side of the equipment for unloading the processed workpiece and installing a new workpiece.

[0030] Furthermore, in one embodiment of this utility model, please refer to... Figure 3 The first movable plate 14 is provided with a first guide rail 141, which extends along a second horizontal direction. The second movable plate 15 is slidably disposed on the first guide rail 141. The pressure holding device 1000 also includes a transfer plate 16, which is disposed on one side of the frame 1. The transfer plate 16 is provided with a second guide rail 161, which extends along a second horizontal direction. The first movable plate 14 has an origin position. At the origin position, the first guide rail 141 and the second guide rail 161 are arranged opposite to each other, so that the second movable plate 15 can slide from the first guide rail 141 to the second guide rail 161. At least one first guide rail 141 is installed on the surface of the first movable plate 14, which extends along the second horizontal direction. The second movable plate 15 is correspondingly provided with a sliding block, so that the second movable plate 15 can slide precisely along the second horizontal direction. The transfer plate 16 is mounted on the frame 1 and positioned near its edge. At least one second guide rail 161 is installed on the platform of the transfer plate 16, extending parallel to the second horizontal direction. The origin is a specific coordinate point of the first movable plate 14. When the first movable plate 14 moves to this preset origin position, its first guide rail 141 and the second guide rail 161 on the transfer plate 16 achieve precise linear alignment. That is, the end faces of the two guide rails are close, and their center lines are perfectly aligned, forming a continuous, stepless track plane. After the track alignment is complete, the second movable plate 15 can smoothly and continuously slide from the first guide rail 141 of the first movable plate 14 to the second guide rail 161 of the transfer plate 16, completing the transfer from inside the equipment to the external platform, and vice versa. Furthermore, to facilitate sliding, the positioning mechanism 2 is equipped with a handle, which allows the positioning mechanism 2 to be pulled to slide the second movable plate 15 along the second horizontal direction.

[0031] Furthermore, in one embodiment of this utility model, please refer to... Figure 3 The pressure-holding device 1000 also includes a stop plate 17, which is disposed on the first movable plate 14 and is used to abut and limit the movement of the second movable plate 15. The stop plate 17 is fixedly installed on the surface of the first movable plate 14 by bolts or direct welding. When the second movable plate 15 moves to a preset end point in the second horizontal direction, its side will make mechanical contact with the stop plate 17, and the movement will be forcibly terminated; this can effectively prevent the second movable plate 15 from overtraveling or derailing.

[0032] Specifically, in one embodiment of this utility model, please refer to... Figure 1 The pressure-holding device 1000 also includes a control panel 18, which is exposed on the frame 1 and electrically connected to the pressure-holding mechanism. The control panel 18 is a human-machine interface integrating a display unit (such as a touchscreen LCD), input units (such as physical buttons and knobs), and indicator units (such as indicator lights and emergency stop buttons), and is positioned at an optimal ergonomic height on the front or side of the frame 1. The electrical connection means that the control panel 18 is connected to the core controller (such as a PLC) of the device via a data cable (such as an Ethernet cable or bus cable). All actuating and feedback components of the pressure-holding mechanism, such as the lifting drive 8 and pressure sensors, are controlled by this core controller.

[0033] In an embodiment of this utility model, the workflow is as follows: Before pressure holding, the required pressure and the required pressure holding time are set via the control panel 18; the workpiece is placed in the positioning mechanism 2, at which time the positioning mechanism 2 and the second movable plate 15 are located on the transfer plate 16; the positioning mechanism 2 and the second movable plate 15 are pushed onto the first movable plate 14 via the handle, and at the same time, the positioning mechanism 2 clamps and positions the workpiece; the driving mechanism drives the first movable plate 14 to move to the first pressure holding point, and the pressure holding mechanism holds the workpiece according to the preset parameters, and resets after pressure holding is completed; the driving mechanism sequentially drives the first movable plate 14 to other pressure holding points, and the pressure holding mechanism repeats the pressure holding and reset actions accordingly, until all pressure holding points have completed pressure holding; after pressure holding is completed, the positioning mechanism 2 releases the workpiece, the positioning mechanism 2 is pulled out, and the workpiece is removed.

[0034] The above description is merely an exemplary embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural transformations made based on the technical concept of the present utility model and the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A pressure-holding device, characterized in that, include: frame; A pressure-holding mechanism, which is elliptically mounted on the frame; A positioning mechanism is provided for positioning the workpiece. The positioning mechanism is movably mounted on the frame so that different pressure-holding parts of the workpiece are moved to the underside of the pressure-holding mechanism.

2. The pressure-holding device as described in claim 1, characterized in that, The pressure holding device further includes a drive mechanism, which includes a rotary drive component, a rotary motion part, and a linear motion part disposed on the frame. The drive motor drives the rotary motion part to rotate around a first horizontal direction, and the rotary motion part drives the linear motion part to move along the first horizontal direction. The positioning mechanism is connected to the linear motion part.

3. The pressure-holding device as described in claim 2, characterized in that, The rotary motion part passes through the linear motion part and is threadedly connected to the linear motion part; and / or The drive mechanism further includes a slide rail and a slider. The slide rail is disposed on the frame, the slider is slidably disposed on the slide rail, and the linear motion part is connected to the slider.

4. The pressure-holding device as described in claim 1, characterized in that, The pressure holding mechanism includes a lifting drive component, a support plate, and a pressure head. The lifting drive component is located on the frame, the support plate is located at the output end of the lifting drive component, and the pressure head is located on the side of the support plate facing away from the lifting drive component.

5. The pressure-holding device as described in claim 4, characterized in that, The pressure holding mechanism further includes a guide plate and a guide rod. The guide plate is disposed on the frame. The output end of the lifting drive component passes through the guide plate and is connected to the support plate. The guide plate has a guide hole. The guide rod passes through the guide hole and is connected to the support plate.

6. The pressure-holding device as described in claim 5, characterized in that, The pressure-holding mechanism also includes a limiting sleeve, which is located at the end of the guide rod away from the support plate, and is used to abut against the guide plate for limiting.

7. The pressure-holding device as described in claim 1, characterized in that, The pressure holding device further includes a first movable plate and a second movable plate. The first movable plate is movably disposed on the frame along a first horizontal direction, and the second movable plate is movably disposed on the first movable plate along a second horizontal direction. The positioning mechanism is disposed on the second movable plate. The first horizontal direction and the second horizontal direction are orthogonal.

8. The pressure-holding device as described in claim 7, characterized in that, The first movable plate is provided with a first guide rail, which extends along a second horizontal direction, and the second movable plate is slidably disposed on the first guide rail; The pressure holding device also includes a transfer plate, which is located on one side of the frame. The transfer plate is provided with a second guide rail, which extends along a second horizontal direction. The first movable plate has an origin position. At the origin position, the first guide rail and the second guide rail are arranged opposite to each other, so that the second movable plate can slide from the first guide rail to the second guide rail.

9. The pressure-holding device as described in claim 7, characterized in that, The pressure-holding device also includes a stop plate, which is disposed on the first movable plate and is used to abut against and limit the movement of the second movable plate.

10. The pressure-holding device as described in claim 1, characterized in that, The pressure-holding device also includes a control panel, which is exposed on the frame, and the pressure-holding mechanism is electrically connected to the control panel.

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