Quick plug-in box for un-interrupted power supply

By setting a pre-reserved detection point in the busbar clamp in the plug box, the mains current can be detected without disassembly, and the power supply can be switched to the backup power in case of abnormality. This solves the problem of cumbersome detection in existing plug boxes, ensures that the load is not interrupted, and is simple in structure and easy to use.

CN224683939UActive Publication Date: 2026-08-25HANGZHOU SHENFA ELECTRIC CO LTD
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Patent Information

Application Number
CN202522278420.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2026-08-25
Estimated Expiration
2035-10-28

AI Technical Summary

Technical Problem

Existing junction boxes require disassembling the equipment for connection testing when checking line power, making the testing process cumbersome, time-consuming, and labor-intensive.

Method used

A fast-connection box with uninterrupted power switching was designed, which includes a bus clamp holding bar with reserved detection points for real-time detection of mains current and switching to backup power when the current is abnormal, ensuring that the load can work without interruption.

Benefits of technology

It enables rapid installation and safe and efficient line detection, ensuring uninterrupted power supply to the load when the current is abnormal. It has a simple structure and is easy to use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224683939U_ABST
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Abstract

The utility model discloses a kind of not power switching quick plug-in box, including commercial power, load and box, the output terminal of the box is equipped with the electric connection of load, the circuit breaker of the box is equipped with the electric connection of output terminal, the spare terminal for accessing standby power is further equipped in the box, the input terminal of the circuit breaker is electrically connected with the input terminal for accessing commercial power, the reserved detection point for being used to carry out line detection to the incoming commercial power is equipped on the input terminal.The utility model overcomes the problem of the line detection installation of traditional plug-in box in the prior art is more cumbersome.The utility model has the advantages of simple structure, convenient to use and safe and efficient.
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Description

Technical Field

[0001] This utility model relates to the field of plug-in box equipment, and more specifically, to a quick plug-in box for uninterrupted power switching. Background Technology

[0002] Busbar systems are a type of high-efficiency power distribution device widely used in the power distribution systems of high-rise buildings and large-scale factories to carry current.

[0003] Currently, a high-current live plug-in box is disclosed on the Chinese patent website, publication number CN210380165U, which includes a plug-in type plug-in box set at the upper end of a busbar trough; the top of the busbar trough is provided with a live connection box, and the left end of the plug-in type plug-in box is provided with a connection port that matches the live connection box; both sides of the top of the busbar trough are provided with L-shaped protrusions; the bottom of the plug-in type plug-in box is provided with several transverse sliding grooves, and each sliding groove is provided with a pulley group, each pulley group including a baffle and an L-shaped main frame; the bottom of the L-shaped main frame is connected to a pulley, and the outer wall of the pulley abuts against the side wall of the busbar trough; the baffle is connected to the opening of the sliding groove, and a locking screw is screwed onto the baffle by a thread, the end of the locking screw abuts against the side wall of one side of the L-shaped main frame, and a return spring abuts against the side wall of the other side of the L-shaped main frame. This device allows for easy connection of the plug-in box to the busbar trunking without power interruption, thus providing convenient access to the power supply inside the busbar trunking.

[0004] While the high-current live plug-in box in the aforementioned patent has the advantage of conveniently accessing the power inside the busbar trunking, it lacks a reserved detection point for detecting the line current. This means that when it is necessary to detect the line current, the plug-in box must be disassembled before the detection equipment can be electrically connected to the line for testing, which is a cumbersome, time-consuming, and labor-intensive process. Utility Model Content

[0005] In order to overcome the problem that the installation of traditional plug-in boxes for line testing is cumbersome in the prior art, this utility model provides a fast plug-in box with the advantage of quick installation of testing mechanisms without power interruption.

[0006] This utility model discloses a quick-connect box for uninterrupted power switching, comprising mains power, a load, and a box. The box has an output terminal electrically connected to the load. The box contains a circuit breaker electrically connected to the output terminal and a spare terminal for connecting to a backup power source. The circuit breaker has an input terminal electrically connected to the mains power source, and the input terminal has a reserved detection point for line detection of the incoming mains power.

[0007] Preferably, the output terminal includes a busbar trunking for electrical connection with the load. The lower end of the busbar trunking is located inside the enclosure. The lower end of the busbar trunking is provided with a three-phase copper busbar, which is electrically connected to the three-phase terminal corresponding to the circuit breaker and the three-phase terminal corresponding to the spare terminal, respectively.

[0008] Specifically, the A-phase busbar of the three-phase copper busbar is connected to the A-phase connection point of the busbar trunking via a conductive component; the B-phase busbar of the three-phase copper busbar is connected to the B-phase connection point of the busbar trunking via a conductive component; the C-phase busbar of the three-phase copper busbar is connected to the C-phase connection point of the busbar trunking via a conductive component; the N-phase busbar of the three-phase copper busbar is connected to the N-phase connection point of the busbar trunking via a conductive component; and the grounding busbar of the three-phase copper busbar is connected to the grounding connection point of the busbar trunking via a conductive component.

[0009] Preferably, the spare terminal includes four three-phase spare terminals for plugging in a spare power supply. An insulating plate for installing the spare terminal is provided in the housing located on the front side of the circuit breaker. The three-phase spare terminals are embedded in the front of the insulating plate, and the tail end of each three-phase spare terminal is electrically connected to the three-phase copper busbar and the circuit breaker respectively by means of a conductive element.

[0010] The left and right ends of the insulating plate are fixedly connected to the inner wall of the box by insulating screws.

[0011] The A-phase copper busbar is connected to the A-phase connection position of the circuit breaker and the A-phase connection position of the three-phase spare terminal through conductive elements. The B-phase copper busbar is connected to the B-phase connection position of the circuit breaker and the B-phase connection position of the three-phase spare terminal through conductive elements. The C-phase copper busbar is connected to the C-phase connection position of the circuit breaker and the C-phase connection position of the three-phase spare terminal through conductive elements. The N-phase copper busbar is connected to the N-phase connection position of the three-phase spare terminal through conductive elements.

[0012] The conductive component can be fixed and electrically connected by using conductive bolts.

[0013] The circuit breaker in question may be of model GFM1-630.

[0014] Preferably, the enclosure is provided with a mounting bracket for installing the circuit breaker. The mounting bracket includes two support beams that are arranged in parallel vertically and horizontally on the enclosure. The upper support beam is fixedly connected to the upper end of the back of the circuit breaker, and the lower support beam is fixedly connected to the lower end of the back of the circuit breaker.

[0015] The N-phase copper busbar of the three-phase busbar is connected to the upper support beam by insulating screws to fix its position. Similarly, the grounding copper busbar of the three-phase busbar is connected to the lower support beam by insulating screws to fix its position.

[0016] The upper support beam is connected to the upper part of the back of the circuit breaker by insulating bolts, and the lower support beam is connected to the lower part of the back of the circuit breaker by insulating bolts.

[0017] Preferably, the input terminals include four three-phase mains terminals for electrical connection with the mains power. The A-phase, B-phase, and C-phase mains terminals are electrically connected to the corresponding terminals of the circuit breaker via conductive elements. The N-phase mains terminals are electrically connected to the N-phase busbar of the three-phase busbar and the N-phase spare terminal of the three-phase spare terminal via conductive elements.

[0018] Preferably, the reserved detection points include bus clamps set on each of the three-phase mains terminals, and the front side of the bus clamps is provided with a movable insulating guard plate for protecting the bus clamps.

[0019] The longitudinal section of the bus clamp clamp is J-shaped, and the waist of the bus clamp clamp is fixedly connected to the three-phase mains terminals by means of conductive bolts.

[0020] Preferably, the insulating protective plate is located on the front of the enclosure, with a handle on the left side of the front of the insulating protective plate, and the right end of the insulating protective plate is connected to the enclosure via a hinge.

[0021] The handle is fitted with an insulating rubber sleeve.

[0022] During installation, connect the input terminal of the busbar trunking to the load, the spare terminal to the input device of the backup power supply, and the input terminal to the input terminal of the mains power. Open the insulating cover and connect the external testing mechanism to the busbar clamping bar by setting the busbar clamp.

[0023] During operation, an external testing agency will sample and test the mains current in real time. When the mains current is normal, the backup power supply does not work, and the mains power supplies the load. When the mains current is abnormal, the backup power supply starts to work and controls the circuit breaker to cut off the mains current, thereby ensuring that the load can work continuously without power.

[0024] This utility model has the following advantages: simple structure, convenient use, safe and efficient. Attached Figure Description

[0025] Appendix Figure 1 This is a front view of the present invention.

[0026] Appendix Figure 2 This is a side view of the present invention.

[0027] Appendix Figure 3 This is a front view of the box body of this utility model.

[0028] Appendix Figure 4 This is a side view of the housing of this utility model.

[0029] Appendix Figure 5 This is the circuit diagram of this utility model.

[0030] 1. Enclosure; 2. Busbar trunking; 3. Three-phase copper busbar; 4. Three-phase spare terminal; 5. Insulation board; 6. Circuit breaker; 7. Support beam; 8. Three-phase mains terminal; 9. Comb clamp; 10. Insulation guard plate; 11. Handle. Detailed Implementation

[0031] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

[0032] Example: According to the appendix Figure 1 Appendix Figure 2 Appendix Figure 3 Appendix Figure 4 and attached Figure 5 To further illustrate this example, a quick-connect switch box for uninterrupted power supply includes mains power, a load, and a housing 1. The housing 1 has an output terminal electrically connected to the load. Inside the housing 1 is a circuit breaker 6 electrically connected to the output terminal. The housing 1 also has a spare terminal for connecting to a backup power source. The input terminal of the circuit breaker 6 is electrically connected to an input terminal for connecting to mains power. The input terminal has a reserved detection point for line detection of the incoming mains power.

[0033] The output terminals include a busbar trough 2 for electrical connection with the load. The lower end of the busbar trough 2 is located inside the housing 1. The lower end of the busbar trough 2 is provided with a three-phase copper busbar 3. The three-phase copper busbar 3 is electrically connected to the three-phase terminals corresponding to the circuit breaker 6 and the three-phase terminals corresponding to the spare terminals, respectively.

[0034] The backup terminals include four three-phase backup terminals 4 for plugging in backup power. An insulating plate 5 for installing the backup terminals is provided in the housing 1 located on the front side of the circuit breaker 6. The three-phase backup terminals 4 are embedded in the front of the insulating plate 5. The tail end of each three-phase backup terminal 4 is electrically connected to the three-phase copper busbar 3 and the circuit breaker 6 respectively by setting a conductive element.

[0035] The housing 1 is provided with a mounting bracket for installing the circuit breaker 6. The mounting bracket includes two support beams 7 that are arranged in parallel vertically and horizontally on the housing 1. The upper support beam 7 is fixedly connected to the upper end of the back of the circuit breaker 6, and the lower support beam 7 is fixedly connected to the lower end of the back of the circuit breaker 6.

[0036] The input terminals include four three-phase mains terminals 8 for electrical connection with the mains power. The A-phase, B-phase, and C-phase mains terminals of the three-phase mains terminals 8 are electrically connected to the corresponding terminals of the circuit breaker 6 through conductive elements. The N-phase mains terminals of the three-phase mains terminals 8 are electrically connected to the N-phase busbar of the three-phase busbar 3 and the N-phase spare terminal of the three-phase spare terminal 4 through conductive elements.

[0037] The reserved detection points include bus clamping bars 9 respectively set on each three-phase mains terminal 8, and the front side of the bus clamping bars 9 is provided with a movable insulating guard plate 10 for protecting the bus clamping bars 9.

[0038] The insulating protective plate 10 is disposed on the front of the box body 1. A handle 11 is provided on the left side of the front of the insulating protective plate 10. The right end of the insulating protective plate 10 is connected to the box body 1 by a hinge.

[0039] The above description is only a specific embodiment of the present utility model, but the structural features of the present utility model are not limited thereto. Any changes or modifications made by those skilled in the art within the scope of the present utility model are covered by the patent scope of the present utility model.

Claims

1. A fast-connection box for uninterrupted power switching, comprising mains power, load and enclosure (1), characterized in that, The enclosure (1) is provided with an output terminal electrically connected to the load. The enclosure (1) is provided with a circuit breaker (6) electrically connected to the output terminal. The enclosure (1) is also provided with a spare terminal for connecting to a backup power supply. The input terminal of the circuit breaker (6) is electrically connected to an input terminal for connecting to the mains power. The input terminal is provided with a reserved detection point for line detection of the incoming mains power.

2. The uninterrupted switching quick-connect box according to claim 1, characterized in that, The output terminal includes a busbar trough (2) for electrical connection with the load. The lower end of the busbar trough (2) is located inside the enclosure (1). The lower end of the busbar trough (2) is provided with a three-phase copper busbar (3). The three-phase copper busbar (3) is electrically connected to the three-phase terminal corresponding to the circuit breaker (6) and the three-phase terminal corresponding to the spare terminal, respectively.

3. The uninterrupted switching quick-connect box according to claim 2, characterized in that, The backup terminal includes four three-phase backup terminals (4) for plugging in backup power. An insulating plate (5) for installing the backup terminal is provided in the housing (1) located in front of the circuit breaker (6). The three-phase backup terminals (4) are embedded in the front of the insulating plate (5). The tail end of each three-phase backup terminal (4) is electrically connected to the three-phase copper busbar (3) and the circuit breaker (6) respectively by setting a conductive element.

4. The uninterrupted switching quick-connect box according to claim 1, characterized in that, The enclosure (1) is provided with a mounting bracket for installing the circuit breaker (6). The mounting bracket includes two support beams (7) that are arranged in parallel vertically and horizontally on the enclosure (1). The upper support beam (7) is fixedly connected to the upper back of the circuit breaker (6), and the lower support beam (7) is fixedly connected to the lower back of the circuit breaker (6).

5. The uninterrupted power switching quick-connect box according to claim 1, characterized in that, The input terminals include four three-phase mains terminals (8) for electrical connection with the mains power. The A-phase, B-phase, and C-phase mains terminals of the three-phase mains terminals (8) are electrically connected to the corresponding terminals of the circuit breaker (6) through conductive elements. The N-phase mains terminals of the three-phase mains terminals (8) are electrically connected to the N-phase busbar of the three-phase busbar (3) and the N-phase spare terminal of the three-phase spare terminal (4) through conductive elements.

6. The uninterrupted power switching quick-connect box according to claim 5, characterized in that, The reserved detection points include bus clamps (9) set on each of the three-phase mains terminals (8), and the front side of the bus clamps (9) is provided with a movable insulating guard plate (10) for protecting the bus clamps (9).

7. The uninterrupted switching quick-connect box according to claim 6, characterized in that, The insulating protective plate (10) is located on the front of the box (1). A handle (11) is provided on the left side of the front of the insulating protective plate (10). The right end of the insulating protective plate (10) is connected to the box (1) by a hinge.

Citation Information

Patent Citations

  • Large-current live-line jack box

    CN210380165U