A wafer line sugar material stirring anti-blocking device

Abstract

The utility model relates to wafer line sugar material processing technical field, and disclose a kind of wafer line sugar material stirring anti-caking device, including stirring drum, the feeding port is established in the one side of stirring drum top, the discharge port is established in the one side of stirring drum bottom.The utility model is by setting integrated anti-caking assembly and stirring assembly, and utilize the unique transmission design to make it form reverse rotation, realize the efficient collaborative anti-caking and mixing function, specifically, driving motor is engaged first bevel gear and second bevel gear by driving bevel gear simultaneously, drive wall scraping plate frame and central stirring rod are made opposite direction rotation, wall scraping plate responsible for scraping the material adhered to cylinder wall is fixed on right-angle frame, and its inboard shear fence and high-speed reverse stirring rod on sawtooth dispersion disc cooperate with each other, form extremely high relative speed and shear force between the two, can tear, break any sugar material caking instantly.

Description

Technical Field

[0001] This utility model relates to the field of wafer sugar processing technology, and in particular to a device for stirring and preventing caking of wafer sugar. Background Technology

[0002] Wafer filling refers to the sugar ingredients used in the production of wafer foods. It is typically composed of various sugars, fats, dairy products, flavorings, and other ingredients, processed through mixing and heating to form a syrup or sugar solution suitable for wafer food production. Its key characteristic is its ability to provide the sweetness, texture, and structural stability required for wafer foods. The production process of wafer filling includes precise formula control, stirring, and heating—crucial steps—to ensure the quality and taste of the final product.

[0003] The existing wafer filling technology still has some problems in the processing. For example, the filling is prone to clumping due to water or moisture before mixing. This not only affects the mixing effect but may also lead to deviations in the filling ratio, affecting the taste and quality of the product. In addition, the existing mixing device has a relatively simple structure and lacks targeted design, which cannot effectively prevent the filling from clumping or adhering to the inner wall of the mixing drum during mixing. These problems not only reduce production efficiency and increase manual intervention but also have a chain reaction on subsequent processes, ultimately affecting the quality of wafer food.

[0004] To address this issue, we provide a device for preventing caking of sugar during wafer fabrication mixing. Utility Model Content

[0005] The technical problem to be solved by this utility model is that the existing technology has the disadvantage of lacking an effective anti-caking function in the stirring device. To this end, we propose a wafer line sugar stirring anti-caking device.

[0006] To achieve the above objectives, this application adopts the following technical solution: a device for stirring and preventing caking of wafer briquettes, comprising a stirring drum, wherein a feed inlet is provided on one side of the top of the stirring drum and a discharge outlet is provided on one side of the bottom of the stirring drum; an anti-caking component is provided in the inner cavity of the stirring drum, the anti-caking component comprising a rotating sleeve movably connected to the top of the inner cavity of the stirring drum, a right-angle frame fixedly connected to both sides of the surface of the rotating sleeve, scraper plates fixedly connected to both sides of the right-angle frame, and shearing grids fixedly connected to both sides of the inner cavity of the right-angle frame, which are used to break up wafer briquettes by preventing caking; a stirring assembly is provided in the inner cavity of the stirring drum, the stirring assembly comprising a stirring rod movably connected to the inner cavity of the stirring drum, one side of the inner cavity of the stirring rod being movably connected to the inner cavity of the rotating sleeve, a dispersing disc fixedly connected to the surface of the stirring rod, and sharp serrations formed around the bottom of the dispersing disc, which are used to stir the wafer briquettes by the stirring assembly.

[0007] Preferably, one end of both the stirring rod and the rotating sleeve extends outside the stirring cylinder, a first bevel gear is fixedly connected to one side of the rotating sleeve surface, and a second bevel gear is fixedly connected to one end of the stirring rod.

[0008] Preferably, a drive motor is provided on one side of the top of the stirring tank, and a rotating shaft is fixedly connected to the output end of the drive motor. A drive bevel gear is fixedly connected to one end of the rotating shaft, and the drive bevel gear meshes with both the first bevel gear and the second bevel gear.

[0009] Preferably, a support block is fixedly connected to one side of the top of the stirring drum, and the top of the support block is fixedly connected to one side of the surface of the drive motor.

[0010] Preferably, a curved crushing plate is fixedly connected to one side of the surface of the stirring rod, and the curved crushing plate is used to crush the introduced sugar material.

[0011] Preferably, an annular groove is provided at the top of the mixing drum, and limit blocks are fixedly connected to both sides of the top of the right-angle frame, with the surface of the limit blocks movably connected to the inner cavity of the annular groove.

[0012] Preferably, the top of the feed inlet is connected to a top cover, and a valve is installed on the surface of the discharge outlet.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. This utility model achieves highly efficient and synergistic anti-caking and mixing functions by setting up an integrated anti-caking component and a stirring component, and by using a unique transmission design to make them rotate in opposite directions. Specifically, the drive motor simultaneously meshes the first bevel gear and the second bevel gear through the active bevel gear, driving the scraper frame and the central stirring rod to rotate in opposite directions. The scraper fixed on the right-angle frame is responsible for scraping off the material adhering to the cylinder wall, while the shearing grid on its inner side cooperates with the sawtooth dispersion disk on the high-speed reverse stirring rod to form an extremely high relative speed and shearing force between the two, which can instantly tear and break any sugar lumps, eliminating the phenomenon of material lumps during the mixing process, and ensuring the ultimate fineness and uniformity of the sugar mixture.

[0015] 2. This utility model uses a curved crushing plate at the top of the stirring rod to pre-crush the raw materials that have just fallen from the feed inlet, solving the initial clumping problem and reducing the burden on subsequent fine mixing. At the same time, the continuous contact and scraping between the scraper and the inner wall of the mixing drum effectively prevents the sugar from caramelizing, denaturing, and sticking to the wall due to uneven heating or stagnation. This not only improves product quality but also reduces material loss and subsequent cleaning and maintenance workload. The cooperation between the annular groove and the limiting block ensures the stable and smooth operation of the scraper assembly. Attached Figure Description

[0016] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts:

[0017] Figure 1 This is a perspective view of a device for mixing and preventing caking of sugar in a wafer production line.

[0018] Figure 2 This is a cross-sectional view of the mixing drum in a wafer fabrication sugar mixing and anti-caking device.

[0019] Figure 3 This is a schematic diagram of the internal structure of the mixing drum in a wafer fabrication sugar mixing and anti-caking device.

[0020] Figure 4 This is an exploded view of the surface structure of the stirring rod in a wafer fabrication sugar mixing and anti-caking device.

[0021] Figure 5 This is a schematic diagram of an annular groove and a limiting block in a wafer fabrication sugar mixing and anti-caking device.

[0022] Legend: 1. Mixing drum; 2. Feed inlet; 3. Discharge outlet; 4. Rotating sleeve; 5. Right-angle frame; 6. Scraper; 7. Shearing fence; 8. Mixing rod; 9. Dispersing disc; 10. Sharp serrations; 11. First bevel gear; 12. Second bevel gear; 13. Drive motor; 14. Rotating shaft; 15. Drive bevel gear; 16. Support block; 17. Curved crushing plate; 18. Annular groove; 19. Limiting block; 20. Top cover; 21. Valve. Detailed Implementation

[0023] Based on the technical solution of this utility model, without changing the essential spirit of this utility model, those skilled in the art can propose various interchangeable structural methods and implementation methods. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model, and should not be regarded as the entirety of this utility model or as a limitation or restriction of the technical solution of this utility model.

[0024] Example 1

[0025] Please see Figures 1-5This utility model is a device for mixing and preventing caking of wafer flask sugar, including a mixing drum 1, a feed inlet 2 on one side of the top of the mixing drum 1, and a discharge outlet 3 on one side of the bottom of the mixing drum 1; the inner cavity of the mixing drum 1 is provided with an anti-caking component, which includes a rotating sleeve 4 movably connected to the top of the mixing drum 1, a right-angle frame 5 fixedly connected to both sides of the surface of the rotating sleeve 4, a scraper plate 6 fixedly connected to both sides of the right-angle frame 5, and a shearing grid 7 fixedly connected to both sides of the inner cavity of the right-angle frame 5, which is used to break up wafer flask sugar by preventing caking; the inner cavity of the mixing drum 1 is provided with a mixing assembly, which includes a mixing rod 8 movably connected to the inner cavity of the mixing drum 1, one side of the inner cavity of the mixing rod 8 being movably connected to the inner cavity of the rotating sleeve 4, a dispersing disc 9 fixedly connected to the surface of the mixing rod 8, and sharp serrations 10 formed around the bottom of the dispersing disc 9, which is used to mix wafer flask sugar by the mixing assembly.

[0026] Specifically: A controller is fixedly connected to one side of the surface of the mixing drum 1 to control the required electric structure. The inlet 2 and outlet 3 are used to introduce the required wafer sugar raw materials and discharge the mixed materials, respectively. The surface of the rotating sleeve 4 is rotatably connected to the top of the mixing drum 1 through a rotating shaft. The scraper plates 6 on both sides of the right-angle frame 5 can scrape off the materials adhering to the inner wall of the mixing drum 1 during the mixing process to prevent adhesion. The shearing grids 7 on both sides of the inner cavity, together with the dispersing discs 9, can stir the raw materials. At the same time, the opposite rotation of the stirring rod 8 and the rotating sleeve 4 can help prevent the materials from clumping. One end of the stirring rod 8 is rotatably connected to the bottom of the mixing drum 1 through a rotating shaft, and the other end extends to the outside of the mixing drum 1. Multiple dispersing discs 9 are provided to facilitate uniform stirring of the materials. At the same time, the sharp serrations 10 at the bottom of the dispersing discs can work with the shearing grids 7 to shear the materials and prevent clumping.

[0027] Example 2

[0028] Please see Figures 1-5 Based on Example 1, one end of the stirring rod 8 and the rotating sleeve 4 both extend to the outside of the stirring drum 1. A first bevel gear 11 is fixedly connected to one side of the surface of the rotating sleeve 4, and a second bevel gear 12 is fixedly connected to one end of the stirring rod 8. A drive motor 13 is provided on one side of the top of the stirring drum 1. A rotating shaft 14 is fixedly connected to the output end of the drive motor 13. A drive bevel gear 15 is fixedly connected to one end of the rotating shaft 14. The drive bevel gear 15 meshes with both the first bevel gear 11 and the second bevel gear 12. A support block 16 is fixedly connected to one side of the top of the stirring drum 1. The top of the support block 16 is fixedly connected to one side of the surface of the drive motor 13. A curved crushing plate 17 is fixedly connected to one side of the surface of the stirring rod 8. The curved crushing plate 17 is used to crush the introduced sugar material. An annular groove 18 is opened in the top of the stirring drum 1. Limiting blocks 19 are fixedly connected to both sides of the top of the right-angle frame 5. The surface of the limiting block 19 is movably connected to the inner cavity of the annular groove 18. A top cover 20 is connected to the top of the feed inlet 2, and a valve 21 is installed on the surface of the discharge outlet 3.

[0029] Specifically: the first bevel gear 11 and the second bevel gear 12 are respectively fixed on the rotating sleeve 4 and the surface of the stirring rod 8 extending to the outside of the stirring drum 1. The support block 16 is used to support the main body of the drive motor 13 and to support the surface of the rotating shaft 14. The inner cavity of the support block 16 is movably connected to one side of the surface of the rotating shaft 14. The curved crushing plate 17 can pre-crush the material poured in from the outside, so that the material does not clump before stirring, thereby improving the efficiency and effect of stirring. The setting of the annular groove 18 and the limiting block 19 can limit the rotation of the right angle frame 5. The top cover 20 and the valve 21 can open and close the feed port 2 and the discharge port 3.

[0030] Working principle: First, the drive motor 13 is started by the controller, which drives the active bevel gear 15 to rotate through the rotating shaft 14. The active bevel gear 15 simultaneously meshes with the first bevel gear 11 and the second bevel gear 12, respectively driving the rotating sleeve 4 and the stirring rod 8 to rotate in opposite directions. Then, the operator opens the top cover 20 and puts the wafer sugar raw material into the mixing drum 1 through the feed inlet 2. During the falling process, the material first collides and cuts with the curved crushing plate 17 at the top of the high-speed rotating stirring rod 8, realizing the pre-crushing of the initial agglomerates. The rotating sleeve 4 drives the scraper plates 6 on both sides to stick tightly to the inner wall of the mixing drum 1 through the right angle frame 5. The material is continuously scraped off from the wall surface at low speed to prevent charring and sticking. At the same time, the stirring rod 8 drives the dispersing disc 9 with multiple layers of sharp serrations 10 on its surface to rotate at high speed. This creates a high relative speed and shearing action zone with the shearing grid 7 fixed inside the right-angle frame 5, which thoroughly tears, grinds and disperses the flowing material, effectively preventing secondary clumping. Throughout the process, the limiting block 19 slides stably along the annular groove 18 to ensure the smooth operation of the wall scraping component. The finely mixed sugar is finally discharged from the bottom outlet 3 through the valve 21, completing an efficient and clumping-free mixing process.

[0031] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A device for stirring and preventing clumping of wafer filling, comprising a stirring drum (1), characterized in that; The mixing drum (1) has a feed inlet (2) on one side of the top and a discharge outlet (3) on one side of the bottom. The inner cavity of the mixing drum (1) is provided with an anti-caking component, which includes a rotating sleeve (4) movably connected to the top of the mixing drum (1), a right-angle frame (5) fixedly connected to both sides of the surface of the rotating sleeve (4), a scraper plate (6) fixedly connected to both sides of the right-angle frame (5), and a shearing fence (7) fixedly connected to both sides of the inner cavity of the right-angle frame (5). The anti-caking component is used to break up the wafer sugar material. The stirring cylinder (1) is equipped with a stirring assembly, which includes a stirring rod (8) movably connected to the inner cavity of the stirring cylinder (1). One side of the inner cavity of the stirring rod (8) is movably connected to the inner cavity of the rotating sleeve (4). A dispersing disk (9) is fixedly connected to the surface of the stirring rod (8), and sharp serrations (10) are opened around the bottom of the dispersing disk (9). The stirring assembly is used to stir the wafer sugar.

2. The wafer-making sugar mixing and anti-caking device according to claim 1, characterized in that: The stirring rod (8) and the rotating sleeve (4) both extend to the outside of the stirring cylinder (1). A first bevel gear (11) is fixedly connected to one side of the surface of the rotating sleeve (4), and a second bevel gear (12) is fixedly connected to one end of the stirring rod (8).

3. The wafer-making sugar mixing and anti-caking device according to claim 1, characterized in that: A drive motor (13) is provided on one side of the top of the stirring tank (1). A rotating shaft (14) is fixedly connected to the output end of the drive motor (13). A drive bevel gear (15) is fixedly connected to one end of the rotating shaft (14). The drive bevel gear (15) meshes with the first bevel gear (11) and the second bevel gear (12).

4. The wafer-making sugar mixing and anti-caking device according to claim 1, characterized in that: A support block (16) is fixedly connected to one side of the top of the stirring drum (1), and the top of the support block (16) is fixedly connected to one side of the surface of the drive motor (13).

5. The wafer-making sugar mixing and anti-caking device according to claim 1, characterized in that: A curved crushing plate (17) is fixedly connected to one side of the surface of the stirring rod (8), and the curved crushing plate (17) is used to crush the introduced sugar material.

6. The wafer-making sugar mixing and anti-caking device according to claim 1, characterized in that: The top of the stirring drum (1) is provided with an annular groove (18), and the top two sides of the right-angle frame (5) are fixedly connected with limit blocks (19), and the surface of the limit block (19) is movably connected to the inner cavity of the annular groove (18).

7. The wafer-making sugar mixing and anti-caking device according to claim 1, characterized in that: The top of the feed inlet (2) is connected to a top cover (20), and the surface of the discharge outlet (3) is equipped with a valve (21).

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