A kind of edge covering device for improving the yield of new energy battery cap
CN224689460UActive Publication Date: 2026-08-28SUZHOU ORANGE ELECTRONIC PRECISION CO LTD
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Patent Information
- Application Number
- CN202521996518.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-17
AI Technical Summary
Technical Problem
[0004]本实用新型的目的在于提供一种提升新能源电池盖帽良率的包边装置,以解决上述背景技术中提出的现有治具采用一体式铁质结构,焊接过程中飞溅的焊渣高温粘附在治具表面,焊渣残留导致包边侧壁受压时产生压痕,铁质基体与焊渣冶金结合,需机械打磨清理,停机维护频次高的问题
Benefits of technology
改进后的包边装置通过特种工程塑钢材质替换传统铸铁与模块化分离结构替代一体式设计的双维度优化,带来多方面核心好处:材质上,特种工程塑钢表面光滑且与焊渣存在物理不相容性,能彻底杜绝焊渣粘附,不仅使侧壁压伤不良率从百分之五十降至百分之零,还具备耐温性适配生产需求,结构上模块化分离设计让治具实现局部可替换、清洁无死角,大幅减少维护负担,治具清洁频次从每班两次降至每周一次,单次清洁时间从三十分钟缩短至零分钟,备件费用降低百分之八十,同时,塑钢模块可批量注塑成型,相较传统铸铁治具成本降低十倍倍,全方位实现了生产良率提升、维护效率优化与制造成本下降的多重目标。
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Figure CN224689460U_ABST
Abstract
The utility model discloses a kind of edge covering devices for improving new energy battery cap yield, including base, the front end of the base is located at the left and right side position in middle and is provided with edge covering mould cavity hole, improved edge covering device replaces traditional cast iron and modularization separation structure to replace two-dimensional optimization of integrated design by special engineering plastic steel material quality, not only make sidewall pressure injury bad rate from fifty percent to zero, also have temperature resistance adaptation production demand, modularization separation design on structure makes jig realize local replaceable, clean no dead angle, substantially reduce maintenance burden, jig cleaning frequency is reduced from every class twice to once a week, single cleaning time is shortened from thirty minutes to zero minute, spare parts cost reduces by 80%, plastic steel module can be batch injection molding, compared with traditional cast iron jig cost reduction ten times, realize the multiple goals of production yield improvement, maintenance efficiency optimization and manufacturing cost reduction in all directions.
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