A high-efficiency sludge filter drier
Patent Information
- Application Number
- CN202521498228.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-07-17
AI Technical Summary
[0003]目前现有的污泥干化器在对污泥干化处理后,污泥焦结在装置内壁,不方便将其取出,清理起来也不够便捷,导致装置的使用不够方便,且无法保证污泥是否被完全干化,因此有必要提出一种高效的污泥过滤干化器来解决上述问题
[0020]By adopting the above technical solution, the rotating rod is driven by the second motor to rotate, which in turn causes the cam to rotate. This pushes the filter plate up and down, and with the help of the spring, the filter plate vibrates up and down, further improving the drying efficiency of sludge.
Smart Images

Figure CN224691984U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of environmental protection technology, and in particular to a high-efficiency sludge filter dryer. Background Technology
[0002] Industrial production generates sludge, which contains heavy metals and toxic and harmful organic matter that is difficult to biodegrade. This sludge cannot be treated at the same time as urban sludge using the same treatment methods, so it needs to be treated separately. For sludge containing heavy metals and that is difficult to degrade, it is generally treated by drying, dewatering and then incinerating.
[0003] Currently available sludge dryers cause sludge to clump together on the inner wall of the device after drying, making it inconvenient to remove and clean. This results in inconvenient use of the device and makes it impossible to guarantee that the sludge is completely dried. Therefore, it is necessary to propose a more efficient sludge filter dryer to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a highly efficient sludge filter dryer that can thoroughly dry sludge and facilitate its removal.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a high-efficiency sludge filter dryer, including a drying chamber, a feed inlet at the top of the drying chamber, a water removal mechanism in the inner cavity, and a drying component at the bottom. The water removal mechanism includes electric push rods symmetrically installed on the left and right side walls of the drying chamber. Each of the two electric push rods has an extrusion plate installed on its output end. The bottom of the drying chamber has a discharge port and a closure for sealing the discharge port. The extrusion plate has a drainage hole, and the outer peripheral wall of the extrusion plate is in contact with the inner wall of the drying chamber.
[0006] By adopting the above technical solution, sludge is poured into the drying chamber through the feed inlet. By driving the electric push rods on both sides, the two extrusion plates are brought together to squeeze the sludge, expel the water, and discharge it through the drain hole for preliminary dewatering. Then, the discharge port is opened through the closing component. At this time, the sludge has a certain moisture content and can be smoothly discharged from the drying chamber. Then, it is further dried by the drying component to make the sludge dry thoroughly. At the same time, the sludge can be easily removed, making the device more convenient to use.
[0007] A further feature of this invention is that the inner cavity of the drying chamber is also provided with four guide rods that are slidably adapted to the extrusion plates on both sides.
[0008] By adopting the above technical solution, the squeezing plates on both sides slide more smoothly under the guidance of the guide rod, thus enabling better squeezing of sludge.
[0009] A further feature of this invention is that the closure includes two connecting plates installed at the bottom of the drying chamber, two symmetrically arranged movable plates and a screw structure for controlling the relative translation of the two movable plates are provided between the two connecting plates, and a baffle for sealing the discharge port is provided at the upper end of the movable plates.
[0010] By adopting the above technical solution, the moving plates on both sides are driven away from each other by the screw structure, which in turn drives the two baffles away, thereby opening the discharge port and discharging the sludge.
[0011] A further feature of this invention is that the lead screw structure includes a first motor mounted on a connecting plate on one side, a bidirectional lead screw adapted to the threads of the two moving plates is mounted on the output end of the first motor, and a crossbar adapted to the sliding of the two moving plates is mounted between the two connecting plates.
[0012] By adopting the above technical solution, the first motor drives the bidirectional lead screw to rotate, and under the guidance and limitation of the crossbars on both sides, the two moving plates move away from or closer to each other, thereby realizing the opening and closing of the discharge port.
[0013] A further feature of this invention is that the drying assembly includes a receiving chamber located below the drying chamber, and the receiving chamber contains a water filter plate and a material throwing mechanism for pushing the water filter plate.
[0014] By adopting the above technical solution, after the sludge enters the receiving hopper, it is thrown upward by the throwing mechanism for further drying treatment.
[0015] A further feature of this invention is that: both sides of the bottom of the drying chamber are provided with water outlets, and the bottom of the water outlets is provided with a water collection channel that connects to the bottom of the inner cavity of the receiving chamber.
[0016] By adopting the above technical solution, the squeezed water enters the bottom of the receiving hopper through the outlet and water collection channel for collection.
[0017] A further feature of this invention is that a drying machine is provided on the side of the top of the receiving hopper.
[0018] By adopting the above technical solution, the sludge is dried by a wind dryer during the sludge throwing process, thereby further improving the sludge drying efficiency.
[0019] A further feature of this invention is that the material throwing mechanism includes a second motor installed on the outer wall of the receiving hopper, a rotating rod installed at the output end of the second motor, two cams installed on the rotating rod to push the filter plate, and a spring connected to the bottom wall of the receiving hopper at the bottom of the filter plate.
[0020] By adopting the above technical solution, the rotating rod is driven by the second motor to rotate, which in turn causes the cam to rotate. This pushes the filter plate up and down, and with the help of the spring, the filter plate vibrates up and down, further improving the drying efficiency of sludge.
[0021] The beneficial effects of this utility model are:
[0022] 1. In this utility model, sludge is poured into the drying chamber through the feed inlet. By driving the electric push rods on both sides, the two extrusion plates are brought together to squeeze the sludge, expel the water, and discharge it through the drain hole for preliminary dewatering treatment. Then, the discharge port is opened by the closing part. At this time, the sludge has a certain moisture content and can be smoothly discharged from the drying chamber, making material collection more convenient.
[0023] 2. In this utility model, the rotating rod is driven by a second motor to rotate the cam, which pushes the filter plate up and down. With the help of the spring, the filter plate vibrates up and down, throwing the sludge upwards. Combined with the air dryer, the sludge can be dried more quickly and thoroughly. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is an overall structural diagram of a high-efficiency sludge filter dryer according to this utility model.
[0026] Figure 2 This is a utility model Figure 1 Internal structure diagram of the drying warehouse.
[0027] Figure 3 This is a utility model Figure 2 Diagram of the closure component.
[0028] Figure 4 This is a utility model Figure 2 Internal structure diagram of the intermediate receiving silo.
[0029] In the diagram, 1. Drying chamber; 2. Feed inlet; 3. Dehydration mechanism; 31. Electric actuator; 32. Extrusion plate; 33. Discharge outlet; 34. Guide rod; 35. Connecting plate; 36. Moving plate; 37. Baffle; 38. First motor; 39. Bidirectional lead screw; 310. Crossbar; 4. Drying assembly; 41. Receiving hopper; 42. Filter plate; 43. Water outlet; 44. Water collection channel; 45. Air dryer; 46. Second motor; 47. Rotating rod; 48. Rotating rod; 49. Spring. Detailed Implementation
[0030] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0031] like Figures 1-4 As shown, a high-efficiency sludge filter dryer includes a drying chamber 1. The top of the drying chamber 1 is provided with a feed inlet 2, the inner cavity is provided with a water removal mechanism 3, and the bottom is provided with a drying component 4. The water removal mechanism 3 includes electric push rods 31 symmetrically installed on the left and right side walls of the drying chamber 1. Each of the output ends of the two electric push rods 31 is equipped with a pressing plate 32. The bottom of the drying chamber 1 is provided with a discharge port 33 and a closure member to seal the discharge port 33. The pressing plate 32 is provided with a drainage hole, and the outer peripheral wall of the pressing plate 32 is in contact with the inner wall of the drying chamber 1.
[0032] Furthermore, the inner cavity of the drying chamber 1 is also provided with four guide rods 34 that are slidably adapted to the extrusion plates 32 on both sides.
[0033] Furthermore, the closure includes two connecting plates 35 installed at the bottom of the drying chamber 1, two symmetrically arranged movable plates 36 and a screw structure for controlling the relative translation of the two movable plates 36 are provided between the two connecting plates 35, and a baffle 37 for blocking the discharge port is provided at the upper end of the movable plate 36.
[0034] Furthermore, the lead screw structure includes a first motor 38 mounted on a connecting plate 35 on one side, a bidirectional lead screw 39 that is threadedly adapted to the two moving plates 36 is mounted on the output end of the first motor 38, and a crossbar 310 that is slidably adapted to the two moving plates 36 is mounted between the two connecting plates 35.
[0035] Furthermore, the drying assembly 4 includes a receiving chamber 41 disposed below the drying chamber 1, and a filter plate 42 and a material throwing mechanism for pushing the filter plate 42 are disposed inside the receiving chamber 41.
[0036] Furthermore, both sides of the bottom of the drying chamber 1 are provided with water outlets 43, and the bottom of the water outlets 43 is provided with water collection channels 44 that connect to the bottom of the inner cavity of the receiving chamber 41.
[0037] Furthermore, a dryer 45 is provided on the side of the top of the receiving hopper 41.
[0038] Furthermore, the material throwing mechanism includes a second motor 46 installed on the outer wall of the receiving bin 41. A rotating rod 47 is installed at the output end of the second motor 46. Two cams 48 are installed on the rotating rod 47 to push the filter plate 42. A spring 49 is provided at the bottom of the filter plate 42 to connect to the bottom wall of the receiving bin 41.
[0039] The working principle of this utility model is as follows: Sludge is poured into the drying chamber 1. By driving the electric push rods 31 on both sides, the two extrusion plates 32 are brought together to squeeze the sludge, expel the water, and discharge it through the drain hole for preliminary dewatering. Then, the discharge port 33 is opened by the closing part. At this time, the sludge has a certain moisture content and can be smoothly discharged from the drying chamber 1 into the receiving chamber 41. The second motor 46 drives the rotating rod 47 to rotate, causing the cam 48 to rotate, which can push the filter plate 42 upward. With the action of the spring 49, the filter plate 42 vibrates up and down, throwing the sludge upward. With the help of the air dryer 45, the sludge can be further dried quickly.
