Roller support mechanism and roller pressing equipment
Patent Information
- Application Number
- CN202521915364.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-05
AI Technical Summary
[0003]相关技术中,现有的垫板通过螺丝固定在轴承座上,螺丝孔位于轴承座正下方,操作空间小,并且不易观察,导致拆卸困难,且整个辊系极重,若在拆卸过程中辊系不慎掉落,那么砸手风险极高
[0015]本申请提供的技术方案可以包括以下有益成果:通过在轴承座的底面设置滑槽,使垫板可拆卸地安装于滑槽,利用垫板沿滑槽的延伸方向滑动,从而实现垫板装配于轴承座或者从轴承座上拆卸下来,其中垫板与轴承座的装配无需使用螺栓或销钉,简化结构并降低松动风险,且能实现垫板沿特定方向滑动,满足安装要求的同时,提高了整体的安全性能。
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Figure CN224700795U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of battery technology, and in particular to roller support mechanisms and rolling equipment. Background Technology
[0002] In roll sizing equipment, the rolls gradually wear down under long-term high-pressure, high-speed rolling contact, leading to decreased dimensional accuracy, uneven thickness of the pressed sheet, and poor surface finish, thus affecting product quality. Furthermore, rolls may develop fatigue cracks or spalling under cyclic stress, impacting rolling performance. When the rolls wear down to a certain extent, they need to be removed from the bearing housing for grinding or replacement. The bearing housing has a complex internal structure and cannot bear direct force; therefore, a pad is designed to be installed on the bearing housing. The force of the hydraulic cylinder acts on the pad, which then transmits the force to the bearing housing, thus driving the rolls up or down. However, because the entire roll system is close to the hydraulic cylinder, the pad must be removed first to ensure space for the unloading trolley before it can be inserted for disassembly.
[0003] In related technologies, existing pads are fixed to the bearing housing with screws. The screw holes are located directly below the bearing housing, which limits the operating space and makes it difficult to observe, resulting in difficult disassembly. In addition, the entire roller system is extremely heavy, and if the roller system is accidentally dropped during disassembly, the risk of it hitting someone's hand is extremely high. Utility Model Content
[0004] To address or partially address the problems existing in the related technologies, this application provides a roller support mechanism and a roller pressing device, which facilitates the removal of the pad from the bearing seat by workers and improves safety.
[0005] The first aspect of this application provides a roller support mechanism, which includes a bearing housing, a pad, and a hydraulic cylinder; the bearing housing is used to install and support the roller system, and a groove is formed on the bottom surface of the bearing housing; the pad is detachably installed in the groove and slides along the extension direction of the groove; the hydraulic cylinder is located below the bearing housing, and when the hydraulic cylinder rises, the hydraulic cylinder supports the bearing housing through the pad.
[0006] Furthermore, the bearing housing is provided with a support structure, which is connected to the pad and supports the pad.
[0007] Furthermore, the slide is a dovetail groove, the pad is provided with a dovetail groove strip, the dovetail groove strip is fitted into the slide, and the dovetail groove strip slides along the extension direction of the slide.
[0008] Furthermore, the bearing housing is provided with a stop portion, which is disposed on the bottom surface of the bearing housing and located in the sliding direction of the dovetail groove. The stop portion is used to limit the movement of the dovetail groove.
[0009] Furthermore, the pad is provided with a gripping part.
[0010] Furthermore, the gripping part is a groove, and the gripping part is recessed downward from the upper surface of the pad.
[0011] Furthermore, the pad is provided with a mounting part, which is mounted on the slide groove and slides along the extension direction of the slide groove; there are at least two gripping parts, and the mounting part is located between at least two gripping parts.
[0012] Furthermore, the gripping part is located in the extending direction of the mounting part.
[0013] Furthermore, the extension direction of the groove is the same as the axial direction of the roller system on the bearing housing.
[0014] Another aspect of this application provides a roll forming device, which includes rolls and the roll system support mechanism, wherein the rolls are mounted on the bearing housing via bearings.
[0015] The technical solution provided in this application may include the following beneficial results: by setting a groove on the bottom surface of the bearing housing, the pad can be detachably installed in the groove, and the pad can be slid along the extension direction of the groove, thereby realizing the assembly of the pad onto or off the bearing housing. The assembly of the pad and the bearing housing does not require the use of bolts or pins, which simplifies the structure and reduces the risk of loosening. It also enables the pad to slide in a specific direction, meeting the installation requirements while improving the overall safety performance.
[0016] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description
[0017] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.
[0018] Figure 1 This is a schematic diagram of the structure of the roller pressing equipment shown in the embodiments of this application; Figure 2 This is a schematic diagram of the bearing housing structure shown in the embodiments of this application; Figure 3 This is a cross-sectional view of the bearing housing shown in an embodiment of this application; Figure 4 This is a schematic diagram of the structure of the pad shown in the embodiment of this application; Figure 5 This is a side view of the pad shown in an embodiment of this application.
[0019] Reference numerals: bearing housing 1; slide groove 11; stop part 12; pad plate 2; dovetail groove 21; gripping part 22; hydraulic cylinder 3; roll 4. Detailed Implementation
[0020] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.
[0021] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0022] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0023] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0024] In related technologies, existing pads are fixed to the bearing housing with screws. The screw holes are located directly below the bearing housing, which limits the operating space and makes it difficult to observe, resulting in difficult disassembly. In addition, the entire roller system is extremely heavy, and if the roller system is accidentally dropped during disassembly, the risk of it hitting someone's hand is extremely high.
[0025] To address the aforementioned issues, this application provides a roller support mechanism that facilitates the removal of the pad from the bearing housing by workers and improves safety.
[0026] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.
[0027] See Figure 1 and Figure 2 The roller support mechanism includes a bearing housing 1, a pad 2, and a hydraulic cylinder 3. The bearing housing 1 is used to install and support the roller system. A groove 11 is formed on the bottom surface of the bearing housing 1. The groove 11 is recessed upward from the bottom surface of the bearing housing 1, thereby preventing the groove 11 from occupying the space between the bearing housing 1 and the hydraulic cylinder 3. The pad 2 is detachably installed in the groove 11 and is located directly below the groove 11.
[0028] See Figure 1-3 The pad 2 can slide along the extension direction of the groove 11, which extends from one side of the bearing seat 1 along the bottom surface of the bearing seat 1. In one embodiment, the groove 11 extends from one side of the bearing seat 1 to the opposite side. In another embodiment, the groove 11 extends from one side of the bearing seat 1 to the middle of the bottom surface of the bearing seat 1. The hydraulic cylinder 3 is located below the bearing seat 1, and there is a gap between the hydraulic cylinder 3 and the bearing seat 1. The pad 2 is embedded in the gap between the hydraulic cylinder 3 and the bearing seat 1. The hydraulic cylinder 3 is located below the pad 2 and supports the pad 2. When the hydraulic cylinder 3 rises, it supports the bearing seat 1 through the pad 2. The hydraulic cylinder 3 can lift upward or lower downward. When the hydraulic cylinder 3 lifts upward, it applies force to the pad 2, which transmits the force to the bearing seat 1, thereby causing the roller system in the bearing seat 1 to lift or lower.
[0029] See Figure 1-3 In actual use, when it is necessary to remove the roll 4 from the bearing housing 1, the operator can pull the pad 2 out from between the bearing housing 1 and the hydraulic cylinder 3 along the extension direction of the slide groove 11. After the pad 2 is completely separated from the bearing housing 1, the roll unloading trolley is inserted into the gap between the bearing housing 1 and the hydraulic cylinder 3. The roll unloading trolley disassembles the roll system. After replacing the roll system, the pad 2 is slid into the gap between the bearing housing 1 and the hydraulic cylinder 3 along the extension direction of the slide groove 11.
[0030] This application provides a groove 11 on the bottom surface of the bearing housing 1, allowing the pad 2 to be detachably installed in the groove 11. By sliding the pad 2 along the extension direction of the groove 11, the pad 2 can be assembled onto or removed from the bearing housing 1. The assembly of the pad 2 and the bearing housing 1 does not require the use of bolts or pins, simplifying the structure and reducing the risk of loosening. Furthermore, the pad 2 can slide in a specific direction, meeting installation requirements while improving overall safety performance.
[0031] See Figure 1-4 The extension direction of the chute 11 is the same as the axial direction of the roller system on the bearing seat 1, so that the direction in which the unloading trolley enters the gap between the bearing seat 1 and the hydraulic cylinder 3 is the same as the extension direction of the chute 11. Only an opening needs to be left between the bearing seat 1 and the hydraulic cylinder 3 to replace the pad 2 or the unloading trolley.
[0032] See Figure 2-5 The bearing housing 1 is provided with a support structure, which is detachably connected to the pad 2. The support structure supports the pad 2 and prevents the pad 2 from falling. When the worker needs to remove the pad 2 from the bottom surface of the bearing housing 1, the worker pulls the pad 2 along the extension direction of the slide groove 11. As the pad 2 slides along the slide groove 11, the support structure maintains its support for the pad 2 until the pad 2 is completely detached from the bearing housing 1. By supporting the pad 2 through the support structure, the worker is prevented from being injured or having their hands pinched due to careless operation during the removal of the pad 2, thereby improving safety.
[0033] In some embodiments, the supporting structure is an L-shaped bracket, with an L-shaped bracket at the bottom of each of the opposite sides of the bearing seat 1. The bottom of the two L-shaped brackets supports the bottom surface of the pad 2, thereby keeping the pad 2 balanced and preventing it from falling off the L-shaped bracket during sliding relative to the bearing seat 1.
[0034] See Figure 2-5 In some embodiments, the slide groove 11 is a dovetail groove, and the pad 2 is provided with a dovetail groove strip 21. The dovetail groove strip 21 is fitted into the slide groove 11, and the dovetail groove strip 21 slides along the extension direction of the slide groove 11. Since the slide groove 11 is a dovetail groove, the dovetail groove can support the dovetail groove strip 21. That is, the slide groove 11 can serve as a support structure, thereby ensuring that when the pad 2 slides along the slide groove 11, the slide groove 11 can lift the pad 2 until the pad 2 is completely separated from the bearing seat 1. The friction force of the inclined surface of the dovetail groove can be used to fix the slide groove 11 and the pad 2 without the need for bolts or pins, simplifying the structure and reducing the risk of loosening. The installation is more convenient and easier to observe. The dovetail groove structure of the slide groove 11 can also be used to prevent the pad 2 from detaching in the vertical direction.
[0035] See Figure 3-5To facilitate the worker in pulling the pad 2 out of the gap between the bearing housing 1 and the hydraulic cylinder 3, the pad 2 is provided with a gripping part 22. When the worker needs to pull the pad 2 out of the gap between the bearing housing 1 and the hydraulic cylinder 3, the worker can grab the gripping part 22 and pull the pad 2 out along the extension direction of the slide groove 11.
[0036] In some embodiments, the gripping part 22 is a handle, and the gripping part 22 is located on the side of the pad 2. The operator can pull the gripping part 22 from the side of the pad 2 to pull the pad 2 out from the gap between the bearing seat 1 and the hydraulic cylinder 3.
[0037] See Figure 2-5 In some embodiments, the gripping part 22 is a groove, recessed downward from the upper surface of the pad 2. When the worker needs to pull the pad 2 out of the gap between the bearing seat 1 and the hydraulic cylinder 3, they can put their hand into the gap between the bearing seat 1 and the hydraulic cylinder 3 and insert their fingers into the groove to push the groove and pull the pad 2 out of the gap between the bearing seat 1 and the hydraulic cylinder 3. This design avoids the gripping part 22 occupying the internal space of the roller support mechanism. The pad 1 is provided with a mounting part, which is installed in the slide groove 11. When the mounting part slides along the extension direction of the slide groove 11, the entire pad 1 slides along the extension direction of the slide groove 11. Preferably, the mounting part is a dovetail groove 21, and there are at least two gripping parts 22. The dovetail groove 21 is located between at least two gripping parts 22, thereby avoiding the dovetail groove 21 from hindering the worker from putting their hand into the gripping part 22. Specifically, the gripping part 22 is located in the extension direction of the dovetail groove 21.
[0038] See Figure 1-3 In some embodiments, the bearing housing 1 is provided with a stop portion 12, which is disposed on the bottom surface of the bearing housing 1 and located in the sliding direction of the dovetail groove 21. The stop portion 12 is used to limit the dovetail groove 21. When the operator pushes the pad 2 into the gap between the bearing housing 1 and the hydraulic cylinder 3 along the extension direction of the slide groove 11, the stop portion 12 can prevent the pad 2 from excessively displacing and colliding with other components. In addition, when the pad 2 abuts against the stop portion, the side of the pad 2 is flush with the side of the bearing housing 1 and the pad 2 is located directly below the bearing housing 1. The stop portion 12 can also play a role in positioning the pad 2. In some embodiments, the stop portion 12 is the inner sidewall of the slide groove 11. When the dovetail groove 21 slides to the end of the slide groove 11, the dovetail groove 21 abuts against the stop portion 12. In some embodiments, the stop portion 12 is a baffle. The stop portion 12 is located at the edge of the bottom surface of the bearing seat 1 and faces the pad 2. When the pad 2 slides a certain distance into the gap between the bearing seat 1 and the cylinder 3, the side of the pad 2 will be blocked by the stop portion 12, thereby restricting the pad 2 from continuing to slide.
[0039] Corresponding to the aforementioned application function implementation device embodiments, this application also provides a roller pressing device and corresponding embodiments.
[0040] See Figure 1-5 The roller pressing equipment includes a roller system and a roller system support mechanism. The roller system includes rolls 4, which are mounted on bearing seats 1 via bearings. The roller system support mechanism includes bearing seats 1, a pad 2, and a hydraulic cylinder 3. A groove 11 is provided on the bottom surface of the bearing seat 1, which is recessed upward from the bottom surface of the bearing seat 1. The pad 2 is detachably installed in the groove 11 and is located directly below the groove 11. The pad 2 can slide along the extension direction of the groove 11, which extends from one side of the bearing seat 1 along the bottom surface of the bearing seat 1. The hydraulic cylinder 3 is located below the bearing seat 1, and there is a gap between the hydraulic cylinder 3 and the bearing seat 1. The pad 2 is embedded in the gap between the hydraulic cylinder 3 and the bearing seat 1. The hydraulic cylinder 3 is located below the pad 2, supports the pad 2, and supports the bearing seat 1 through the pad 2.
[0041] The solution of this application has been described in detail above with reference to the accompanying drawings. In the above embodiments, the descriptions of each embodiment have different focuses; for parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments. Those skilled in the art should also understand that the actions and modules involved in the specification are not necessarily essential to this application. Furthermore, it is understood that the steps in the method of this application embodiment can be adjusted, combined, and deleted according to actual needs, and the modules in the device of this application embodiment can be combined, divided, and deleted according to actual needs.
[0042] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.
Claims
1. A roll train support mechanism characterized by, include: A bearing housing for mounting and supporting a roller system, wherein a groove is provided on the bottom surface of the bearing housing; A pad, which is detachably mounted on the slide groove and slides along the extension direction of the slide groove; A hydraulic cylinder is located below the bearing housing. When the hydraulic cylinder rises, it supports the bearing housing via the pad.
2. The roll train support mechanism of claim 1, wherein: The bearing housing is provided with a support structure, which is connected to the pad and supports the pad.
3. The roll train support mechanism of claim 1 or 2, wherein: The slide is a dovetail groove, and the pad is provided with a dovetail groove strip. The dovetail groove strip is fitted into the slide and slides along the extension direction of the slide.
4. The roll train support mechanism of claim 3, wherein: The bearing housing is provided with a stop portion, which is disposed on the bottom surface of the bearing housing and located in the sliding direction of the dovetail groove. The stop portion is used to limit the movement of the dovetail groove.
5. The roll train support mechanism of claim 1, wherein: The pad is equipped with a gripping part.
6. The roll train support mechanism of claim 5, wherein: The gripping part is a groove, and the gripping part is recessed downward from the upper surface of the pad.
7. The roll train support mechanism of claim 5, wherein: The pad is provided with a mounting part, which is installed in the slide groove and slides along the extension direction of the slide groove; there are at least two gripping parts, and the mounting part is located between at least two gripping parts.
8. The roll train support mechanism of claim 7, wherein: The gripping part is located in the extending direction of the mounting part.
9. The roll train support mechanism of claim 1, wherein: The extension direction of the groove is the same as the axial direction of the roller system on the bearing housing.
10. A calendering apparatus characterized by, It includes a rolling mill roll and a roll system support mechanism according to any one of claims 1 to 9, wherein the rolling mill roll is mounted on the bearing housing via a bearing.