Resistance welding head
Patent Information
- Application Number
- CN202522020593.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0002]现有的电阻焊机头在精密焊接作业中,一般采用较低压力且不可调压的机头结构安装焊头后进行焊接,而由于机头本身具有自重,其自重导致在焊接作业时会超出预设的焊接压力,从而导致焊接精度较低,降低了焊接良品率
[0019] Before resistance welding, the pressure to be adjusted can be applied or released to the second elastic pressure adjusting component through the first pressure adjusting component. The applied or released pressure is then transmitted to the slide rail and finally to the welding head mounting part through the gravity balancing elastic component to achieve the purpose of pressure adjustment. In this process, the gravity balancing elastic component can balance part or all of the weight of the whole machine. The second elastic pressure adjusting component can adjust the welding pressure of the welding head mounted in the welding head mounting part to be less than the weight of the whole machine. The first detection sensor can be used to detect the change in the pressure (elastic modulus) of the pressure applied or released by the first pressure adjusting component to the second elastic pressure adjusting component, while the second detection sensor can be used to detect the welding pressure of the welding head mounted in the welding head mounting part. This achieves precise and controllable adjustment of the welding head welding gravity balance, effectively improving welding accuracy and welding yield.
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Figure CN224713167U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of resistance welding equipment technology, specifically a resistance welding head. Background Technology
[0002] Existing resistance welding heads, used in precision welding operations, typically employ a low-pressure, non-adjustable head structure. However, due to the head's own weight, the welding pressure exceeds the preset limit, resulting in lower welding accuracy and reduced yield. Therefore, there is a need for a resistance welding head with adjustable welding pressure to address these issues. Utility Model Content
[0003] The purpose of this application is to provide a technical solution to address the problems mentioned in the background section.
[0004] To achieve the above objectives, this application provides the following technical solution:
[0005] A resistance welding head includes a first pressure regulating component, a second elastic pressure regulating component, a first detection sensor, a second detection sensor, a slide rail, a base, a slide rail limiting block, a welding head mounting part, and a gravity balancing elastic component. The base includes a limiting part and a slide seat part.
[0006] One end of the gravity-balancing elastic element is connected to the slide rail, and the other end is connected to the limiting part;
[0007] One end of the slide rail limiting block is connected to the first detection sensor, and the other end is disposed inside the limiting part.
[0008] One end of the second elastic pressure regulating member is connected to the first pressure regulating member, and the other end is elastically connected to the other end of the first detection sensor through the top of the limiting part;
[0009] One end of the second detection sensor is connected to the other end of the slide rail limiting block through the bottom of the limiting part, the other end of the second detection sensor is connected to one end of the slide rail, and the other end of the slide rail is connected to the welding head mounting part. The slide rail is slidably connected to the slide base part.
[0010] Preferably, the first pressure regulating component is an adjusting screw.
[0011] Preferably, the second elastic pressure adjusting element is a pressure adjusting spring.
[0012] Preferably, one section of the pressure adjusting spring is sleeved on one section of the adjusting screw.
[0013] Preferably, the first detection sensor is a pressure detection sensor.
[0014] Preferably, the second detection sensor is a pressure detection sensor.
[0015] Preferably, one end of the gravity balancing elastic element is elastically connected to the slide rail, and the other end is fixedly connected to the limiting part.
[0016] Preferably, it further includes a fixing block and a gravity balance elastic element adjusting screw. One end of the gravity balance elastic element is elastically connected to the slide rail, and the other end is connected to the fixing block and screwed onto the limiting part by the gravity balance elastic element adjusting screw.
[0017] Preferably, the gravity-balancing elastic element is a spring or a tension spring.
[0018] In summary, the technical effects and advantages of this utility model are as follows:
[0019] Before resistance welding, the pressure to be adjusted can be applied or released to the second elastic pressure adjusting component through the first pressure adjusting component. The applied or released pressure is then transmitted to the slide rail and finally to the welding head mounting part through the gravity balancing elastic component to achieve the purpose of pressure adjustment. In this process, the gravity balancing elastic component can balance part or all of the weight of the whole machine. The second elastic pressure adjusting component can adjust the welding pressure of the welding head mounted in the welding head mounting part to be less than the weight of the whole machine. The first detection sensor can be used to detect the change in the pressure (elastic modulus) of the pressure applied or released by the first pressure adjusting component to the second elastic pressure adjusting component, while the second detection sensor can be used to detect the welding pressure of the welding head mounted in the welding head mounting part. This achieves precise and controllable adjustment of the welding head welding gravity balance, effectively improving welding accuracy and welding yield. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a perspective view of the entire machine of this utility model.
[0022] Figure 2 The internal structure of this utility model is three-dimensional. Figure 1 .
[0023] Figure 3 The internal structure of this utility model is three-dimensional. Figure 2 .
[0024] Figure 4 The internal structure of this utility model is three-dimensional. Figure 3 .
[0025] Figure 5 This is an enlarged perspective view of the welding head of this utility model.
[0026] In the figure: First pressure regulating component 1, second elastic pressure regulating component 2, first detection sensor 3, second detection sensor 4, slide rail 5, base 6, limiting part 61, slide seat part 62, slide rail limiting block 7, welding head mounting part 8, gravity balance elastic component 9, fixing block 10, gravity balance elastic component adjusting screw 11. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figures 1-5 A resistance welding head includes a first pressure regulating component 1, a second elastic pressure regulating component 2, a first detection sensor 3, a second detection sensor 4, a slide rail 5, a base 6, a slide rail limiting block 7, a welding head mounting part 8, and a gravity balancing elastic component 9. The base 6 includes a limiting part 61 and a sliding part 62.
[0029] One end of the gravity balancing elastic element 9 is connected to the slide rail 5, and the other end is connected to the limiting part 61;
[0030] One end of the slide rail limiting block 7 is connected to the first detection sensor 4, and the other end is disposed inside the limiting part 61;
[0031] The second elastic pressure regulating member 2 is connected to the first pressure regulating member 1 at one end, and the other end is elastically connected to the other end of the first detection sensor 3 through the top of the limiting part 61;
[0032] One end of the second detection sensor 4 is connected to the other end of the slide rail limiting block 7 through the bottom of the limiting part 61, and the other end of the second detection sensor 4 is connected to one end of the slide rail 5, and the other end of the slide rail 5 is connected to the welding head mounting part 8. The slide rail 5 is slidably connected to the slide base part 62.
[0033] Working principle: Before resistance welding, the pressure to be adjusted can be applied or released to the second elastic pressure adjusting component 2 through the first pressure adjusting component 1. The applied or released pressure is then transmitted to the slide rail 5 and finally to the welding head mounting part 8 through the gravity balancing elastic component 9 to achieve the purpose of pressure adjustment. During this process, the gravity balancing elastic component 9 can balance part or all of the weight of the whole machine. The second elastic pressure adjusting component 2 can adjust the welding pressure of the welding head installed in the welding head mounting part 8 to be less than the weight of the whole machine. The first detection sensor 3 can be used to detect the change in the pressure (elastic modulus) of the pressure applied or released by the first pressure adjusting component 1 to the second elastic pressure adjusting component 2, while the second detection sensor 4 can be used to detect the welding pressure of the welding head installed in the welding head mounting part 8, thereby achieving precise and controllable adjustment of the welding head welding gravity balance and effectively improving the welding accuracy.
[0034] Preferably, the first pressure regulating component 1 is an adjusting screw, and the second elastic pressure regulating component 2 is a pressure regulating spring, with one end of the pressure regulating spring sleeved on one end of the adjusting screw; when the adjusting screw applies or releases the pressure to be adjusted to the pressure regulating spring, the pressure can be adjusted or released simply by turning it. The threaded adjustment structure of the adjusting screw can effectively reduce manufacturing costs, and secondly, it facilitates the user's control over the adjustment.
[0035] Preferably, the first detection sensor 3 is a pressure detection sensor, used to detect the change in the pressure (elastic modulus) applied or released by the first pressure regulating member to the second elastic pressure regulating member.
[0036] Preferably, the second detection sensor 4 is a pressure detection sensor used to detect the welding pressure of the welding head installed in the welding head mounting part.
[0037] In one embodiment, the gravity balancing elastic element 9 is elastically connected to the slide rail 5 at one end and fixedly connected to the limiting part 61 at the other end. This achieves precise and controllable adjustment of the gravity balance of the welding head, effectively improving welding accuracy while also saving manufacturing costs.
[0038] One implementation method also includes a fixing block 10 and a gravity balance elastic element adjustment screw 11. One end of the gravity balance elastic element 9 is elastically connected to the slide rail 5, and the other end is connected to the fixing block 10 and screwed onto the limiting part 61 by the gravity balance elastic element adjustment screw 11. This achieves precise and controllable adjustment of the welding head's gravity balance, effectively improving welding accuracy. At the same time, the gravity balance elastic element 9 can be adjusted by the gravity balance elastic element adjustment screw 11, thereby realizing a triple adjustment mechanism. Compared with the above embodiments, the welding accuracy is more precise.
[0039] Preferably, the gravity balancing elastic element 9 is a spring or a tension spring, which can be adapted to user needs.
[0040] The welding heads installed at the eight locations of the welding head mounting section are of a double welding head structure, and any section between the two ends is also provided with a height positioning step to meet the welding requirements of this solution.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A resistance welding head, characterized in that: It includes a first pressure regulating component, a second elastic pressure regulating component, a first detection sensor, a second detection sensor, a slide rail, a base, a slide rail limiting block, a welding head mounting part, and a gravity balancing elastic component. The base includes a limiting part and a slide seat part. One end of the gravity-balancing elastic element is connected to the slide rail, and the other end is connected to the limiting part; One end of the slide rail limiting block is connected to the first detection sensor, and the other end is disposed inside the limiting part. One end of the second elastic pressure regulating member is connected to the first pressure regulating member, and the other end is elastically connected to the other end of the first detection sensor through the top of the limiting part; One end of the second detection sensor is connected to the other end of the slide rail limiting block through the bottom of the limiting part, the other end of the second detection sensor is connected to one end of the slide rail, and the other end of the slide rail is connected to the welding head mounting part. The slide rail is slidably connected to the slide base part.
2. The resistance welding head according to claim 1, characterized in that: The first pressure regulating component is an adjusting screw.
3. The resistance welding head according to claim 2, characterized in that: The second elastic pressure adjusting component is a pressure adjusting spring.
4. The resistance welding head according to claim 3, characterized in that: One end of the pressure adjusting spring is sleeved on one end of the adjusting screw.
5. The resistance welding head according to claim 1, characterized in that: The first detection sensor is a pressure detection sensor.
6. The resistance welding head according to claim 1, characterized in that: The second detection sensor is a pressure detection sensor.
7. The resistance welding head according to claim 1, characterized in that: One end of the gravity-balancing elastic element is elastically connected to the slide rail, and the other end is fixedly connected to the limiting part.
8. The resistance welding head according to claim 1, characterized in that: It also includes a fixing block and a gravity balance elastic element adjustment screw. One end of the gravity balance elastic element is elastically connected to the slide rail, and the other end is connected to the fixing block and fixed to the limiting part by the gravity balance elastic element adjustment screw.
9. The resistance welding head according to claim 7 or 8, characterized in that: The gravity-balancing elastic element is a spring or a tension spring.