A fully automatic vacuum oil filter

Abstract

The utility model provides a full -automatic vacuum oil filter relates to vacuum oil filter technical field, including installation frame, installation frame inner bottom one side installs primary filter. In the utility model, the oil liquid after being handled oil liquid primary filtration enters the heater through the connecting pipe, heats to the set temperature, reduces the viscosity, and the oil liquid after heating enters the vacuum jar through the first delivery tube, under the vacuum environment, the oil liquid atomizes through the spraying device, is equipped with liquid level sensor, vacuum degree sensor, temperature sensor and foam probe in the vacuum jar, and the oil liquid after dehydration is transported to the secondary filter and carries out the middle precision filtration, and then enters the tertiary filter through the third delivery tube and carries out the high precision filtration, and the humidity sensor and the granularity counter are equipped in the oil pipe, and the mixed gas of vacuum pump extraction enters the fan through the round pipe, and the condenser is sent through the exhaust pipe and carries out the condensation and removes the water, and the electric control cabinet integrates PLC or microprocessor system, does not need the manual intervention, thereby the operation efficiency is improved obviously.

Description

Technical Field

[0001] This utility model relates to the field of vacuum oil filtration technology, and more specifically, to a fully automatic vacuum oil filtration machine. Background Technology

[0002] An oil filter is a mechanical device used to remove impurities, moisture, gases, and harmful chemical components from liquids. For example, the lubricating oil filter disclosed in publication number "CN211357872U" includes a coarse filtration device, a fine filtration device, and an oil outlet pipe. The coarse filtration device includes a coarse filter tank body, with a first filter screen that can rotate around its axis and is cylindrical at the upper end of the coarse filter tank body. Multiple cleaning brushes with bristles in contact with the outer wall of the first filter screen are circumferentially installed on the inner wall of the coarse filter tank body. The fine filtration device includes a fine filter tank body, with a third filter screen located in the middle of the fine filter tank body. The third filter screen has two layers, consisting of an inner cylindrical filter screen and an outer cup-shaped filter screen. A cleaning component that can rotate around its axis is located within the inner cylindrical filter screen of the third filter screen. The cleaning component includes multiple circumferentially arranged brushes with bristles in contact with the inner wall of the inner cylindrical filter screen.

[0003] However, the above-mentioned lubricating oil filter lacks an intelligent control structure, which makes it impossible to automatically monitor and provide feedback on key process parameters during operation. Therefore, the entire workflow of the equipment, including the judgment of start-up, shutdown, heating, and dehydration cycles, is highly dependent on the experience and manual intervention of the operators. This not only results in low work efficiency and difficulty in ensuring the stability and consistency of oil purification, but also makes it impossible to achieve truly efficient, unattended, and automatic operation. Utility Model Content

[0004] The main purpose of this utility model is to provide a fully automatic vacuum oil filter, which can effectively solve the problem that the lubricating oil filter in the background technology lacks an intelligent control structure, which makes it impossible to automatically monitor and provide feedback on key process parameters during operation. Therefore, the entire working process of the equipment, including the judgment of start-up, shutdown, heating and dehydration cycles, is highly dependent on the experience and manual intervention of the operator. This not only results in low work efficiency and difficulty in ensuring the stability and consistency of oil purification, but also makes it impossible to achieve truly efficient, unattended automatic operation.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A fully automatic vacuum oil filtration machine includes a mounting frame, a primary filter is installed on one side of the bottom of the mounting frame, a heater is installed on the side of the bottom of the mounting frame near the primary filter, and the output end of the primary filter is fixedly connected to the input end of the heater through a connecting pipe.

[0007] A vacuum tank with a spray structure is installed on one side of the upper surface of the mounting frame. The output end of the heater is fixedly connected to the vacuum tank through the first conveying pipe. An oil pump is installed on the other side of the bottom of the mounting frame. A system pressure sensor is set at the outlet of the oil pump. The input end of the oil pump is fixedly connected to the discharge port of the vacuum tank through the second conveying pipe.

[0008] An oil inlet pipe is fixedly installed at the input end of the primary filter;

[0009] The vacuum tank is equipped with a liquid level sensor, a vacuum sensor, a temperature sensor, and a foam probe.

[0010] An electrical control cabinet is installed on one side of the bottom of the mounting frame.

[0011] Preferably, a secondary filter and a tertiary filter are fixedly installed on the other side of the bottom of the mounting frame. A third delivery pipe is fixedly installed between the output end of the secondary filter and the input end of the tertiary filter. The output end of the oil pump is fixedly connected to the input end of the secondary filter through a fourth delivery pipe.

[0012] An oil drain pipe is fixedly installed at the output end of the three-stage filter.

[0013] The three-stage filter is equipped with an inlet oil pressure detection sensor and an outlet oil pressure detection sensor at both ends.

[0014] A humidity sensor and a particle size counter are installed inside the oil drain pipe.

[0015] Preferably, the connecting pipe is equipped with a bypass valve.

[0016] Preferably, a condenser is mounted on the other side of the upper surface of the mounting frame.

[0017] Preferably, a fan is installed at the bottom of the mounting frame near the condenser, and the fan's air outlet is fixedly connected to the condenser through an exhaust pipe.

[0018] Preferably, a vacuum pump is installed at the bottom of the mounting frame near the fan, and the output end of the vacuum pump is fixedly connected to the fan through a round pipe.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] (1) The oil to be treated enters the primary filter through the inlet pipe. After preliminary filtration, the oil enters the heater through the connecting pipe and is heated to the set temperature to reduce viscosity. The heated oil enters the vacuum tank through the first conveying pipe. Under vacuum, the oil is atomized by the spray device and extracted by the vacuum pump. The vacuum tank is equipped with a liquid level sensor, a vacuum sensor, a temperature sensor, and a foam probe to monitor the operating status in real time. The dehydrated oil is extracted by the oil pump through the second conveying pipe and conveyed to the secondary filter for medium-precision filtration. Then, it enters the tertiary filter through the third conveying pipe for high-precision filtration. The purified oil is discharged through the drain pipe, which is equipped with a humidity control device. Sensors and particle size counters monitor oil cleanliness and moisture content in real time. The mixed gas extracted by the vacuum pump enters the blower through a circular pipe and is sent to the condenser for condensation and dehydration through the exhaust pipe, ensuring that gas emissions meet environmental protection requirements. The electrical control cabinet integrates a PLC or microprocessor system, which automatically adjusts parameters such as heating temperature, vacuum degree, liquid level, and oil inlet / outlet volume based on feedback signals from various sensors, achieving fully automated operation. It has functions such as pressure protection, temperature protection, liquid level protection, and foam alarm to ensure safe and stable operation of the equipment. It realizes full-process automation from oil inlet, heating, dehydration, filtration to oil outlet without manual intervention, thereby significantly improving operating efficiency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of a fully automatic vacuum oil filter according to the present invention;

[0022] Figure 2 This is a top view of the fully automatic vacuum oil filter according to the present invention.

[0023] Figure 3 This utility model relates to a fully automatic vacuum oil filter. Figure 2 Schematic diagram of the cross-sectional structure at point AA;

[0024] Figure 4 This utility model relates to a fully automatic vacuum oil filter. Figure 2 Schematic diagram of the cross-sectional structure at point BB;

[0025] Figure 5 This utility model relates to a fully automatic vacuum oil filter. Figure 2 Schematic diagram of the cross-sectional structure at the CC section;

[0026] Figure 6 This is a schematic diagram of the other side of the structure of a fully automatic vacuum oil filter according to the present invention;

[0027] Figure 7 This utility model relates to a fully automatic vacuum oil filter. Figure 4 An enlarged schematic diagram of the structure at point A in the middle.

[0028] In the diagram: 1. Mounting frame; 2. Primary filter; 201. Oil inlet pipe; 3. Heater; 301. Connecting pipe; 4. Vacuum tank; 401. Liquid level sensor; 402. Vacuum sensor; 403. Temperature sensor; 404. Foam probe; 405. Electrical control cabinet; 5. First delivery pipe; 6. Oil pump; 601. Pressure sensor; 7. Second delivery pipe; 8. Vacuum pump; 9. Secondary filter; 10. Tertiary filter; 1001. Oil drain pipe; 1002. Oil inlet pressure detection sensor; 1003. Oil outlet pressure detection sensor; 1004. Humidity sensor; 1005. Particle size counter; 11. Third delivery pipe; 12. Fourth delivery pipe; 13. Bypass valve; 14. Condenser; 15. Fan; 16. Exhaust pipe; 17. Circular pipe. Detailed Implementation

[0029] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0030] like Figures 1-7 As shown, a fully automatic vacuum oil filter includes a mounting frame 1, a primary filter 2 is installed on one side of the bottom inside the mounting frame 1, and a heater 3 is installed on the side of the bottom inside the mounting frame 1 near the primary filter 2. The output end of the primary filter 2 is fixedly connected to the input end of the heater 3 through a connecting pipe 301.

[0031] A vacuum tank 4 with a spray structure is installed on one side of the upper surface of the mounting frame 1. The output end of the heater 3 is fixedly connected to the vacuum tank 4 through the first conveying pipe 5. An oil pump 6 is installed on the other side of the bottom inside the mounting frame 1. A system pressure sensor 601 is set at the outlet of the oil pump 6. The input end of the oil pump 6 is fixedly connected to the discharge port of the vacuum tank 4 through the second conveying pipe 7.

[0032] An oil inlet pipe 201 is fixedly installed at the input end of the primary filter 2;

[0033] The vacuum tank 4 is equipped with a liquid level sensor 401, a vacuum degree sensor 402, a temperature sensor 403, and a foam probe 404.

[0034] An electrical control cabinet 405 is installed on one side of the bottom inside the mounting frame 1.

[0035] A secondary filter 9 and a tertiary filter 10 are fixedly installed on the other side of the bottom inside the mounting frame 1. A third delivery pipe 11 is fixedly installed between the output end of the secondary filter 9 and the input end of the tertiary filter 10. The output end of the oil pump 6 is fixedly connected to the input end of the secondary filter 9 through a fourth delivery pipe 12.

[0036] The output end of the three-stage filter 10 is fixedly equipped with an oil drain pipe 1001;

[0037] The three-stage filter 10 has an inlet oil pressure detection sensor 1002 and an outlet oil pressure detection sensor 1003 installed at both ends inside.

[0038] A humidity sensor 1004 and a particle size counter 1005 are installed inside the oil drain pipe 1001.

[0039] The connecting pipe 301 is equipped with a bypass valve 13.

[0040] A condenser 14 is installed on the other side of the upper surface of the mounting frame 1.

[0041] A fan 15 is installed at the bottom of the mounting frame 1, near the condenser 14. The air outlet of the fan 15 is fixedly connected to the condenser 14 through the exhaust pipe 16.

[0042] A vacuum pump 8 is installed at the bottom of the mounting frame 1, near the fan 15. The output end of the vacuum pump 8 is fixedly connected to the fan 15 through a round pipe 17.

[0043] The oil to be treated enters the primary filter 2 through the oil inlet pipe 201, where larger particulate impurities are filtered out. The pre-filtered oil then enters the heater 3 through the connecting pipe 301, where it is heated to a set temperature to reduce viscosity and facilitate subsequent dehydration and degassing. The heated oil then enters the vacuum tank 4 through the first conveying pipe 5. Under vacuum conditions, the oil is atomized by a spray device, causing water and gas to evaporate rapidly, and is then extracted by the vacuum pump 8. The vacuum tank 4 is equipped with a liquid level sensor 401, a vacuum degree sensor 402, a temperature sensor 403, and a foam probe 404 to monitor the operating status in real time. The dehydrated oil is then pumped out by the oil pump 6 through the second conveying pipe 7 and transported to the secondary filter 9 for medium-precision filtration. It then enters the tertiary filter 10 through the third conveying pipe 11 for high-precision filtration. The purified oil... The liquid is discharged through the oil drain pipe 1001, which is equipped with a humidity sensor 1004 and a particle size counter 1005 to monitor the cleanliness and moisture content of the oil in real time. The mixed gas extracted by the vacuum pump 8 enters the blower 15 through the circular pipe 17 and is sent to the condenser 14 through the exhaust pipe 16 for condensation and dehydration, ensuring that the gas emissions meet environmental protection requirements. The electrical control cabinet 405 integrates a PLC or microprocessor system, which automatically adjusts parameters such as heating temperature, vacuum degree, liquid level, and oil inlet and outlet volume according to the feedback signals from various sensors, realizing fully automatic operation. It has pressure protection, temperature protection, liquid level protection, and foam alarm functions to ensure the safe and stable operation of the equipment. It realizes full-process automation from oil inlet, heating, dehydration, filtration to oil outlet without manual intervention, significantly improving operating efficiency.

[0044] The working principle of this fully automatic vacuum oil filter:

[0045] During operation, the oil to be treated enters the primary filter 2 through the oil inlet pipe 201 to filter out larger particulate impurities. The pre-filtered oil then enters the heater 3 through the connecting pipe 301, where it is heated to the set temperature to reduce viscosity and facilitate subsequent dehydration and degassing. The heated oil then enters the vacuum tank 4 through the first conveying pipe 5. Under vacuum conditions, the oil is atomized by a spray device, and water and gas evaporate rapidly. The atomized oil is then extracted by the vacuum pump 8. The vacuum tank 4 is equipped with a liquid level sensor 401, a vacuum degree sensor 402, a temperature sensor 403, and a foam probe 404 to monitor the operating status in real time. The dehydrated oil is then pumped out by the oil pump 6 through the second conveying pipe 7 and sent to the secondary filter 9 for medium-precision filtration. Finally, it enters the tertiary filter 10 through the third conveying pipe 11 for high-precision filtration. After purification, the oil is... The oil is discharged through the oil drain pipe 1001, which is equipped with a humidity sensor 1004 and a particle size counter 1005 to monitor the cleanliness and moisture content of the oil in real time. The mixed gas extracted by the vacuum pump 8 enters the blower 15 through the circular pipe 17 and is sent to the condenser 14 through the exhaust pipe 16 for condensation and dehydration, ensuring that the gas emissions meet environmental protection requirements. The electrical control cabinet 405 integrates a PLC or microprocessor system, which automatically adjusts parameters such as heating temperature, vacuum degree, liquid level, and oil inlet and outlet volume according to the feedback signals from various sensors, realizing fully automatic operation. It has functions such as pressure protection, temperature protection, liquid level protection, and foam alarm to ensure safe and stable operation of the equipment. It realizes full-process automation from oil inlet, heating, dehydration, filtration to oil outlet without manual intervention, significantly improving operating efficiency.

[0046] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. Any obvious variations or modifications derived from the technical solutions of this utility model are still within the protection scope of this utility model.

Claims

1. A fully automatic vacuum oil filter, comprising a mounting frame (1), characterized in that: A primary filter (2) is installed on one side of the bottom inside the mounting frame (1), and a heater (3) is installed on the side of the bottom inside the mounting frame (1) near the primary filter (2). The output end of the primary filter (2) is fixedly connected to the input end of the heater (3) through a connecting pipe (301). A vacuum tank (4) with a spray structure is installed on one side of the upper surface of the mounting frame (1). The output end of the heater (3) is fixedly connected to the vacuum tank (4) through the first conveying pipe (5). An oil pump (6) is installed on the other side of the bottom of the mounting frame (1). A system pressure sensor (601) is provided at the outlet of the oil pump (6). The input end of the oil pump (6) is fixedly connected to the discharge port of the vacuum tank (4) through the second conveying pipe (7). The primary filter (2) has an oil inlet pipe (201) fixedly installed at its input end. The vacuum tank (4) is equipped with a liquid level sensor (401), a vacuum degree sensor (402), a temperature sensor (403), and a foam probe (404). An electrical control cabinet (405) is installed on one side of the bottom inside the mounting frame (1).

2. The fully automatic vacuum oil filter according to claim 1, characterized in that: A secondary filter (9) and a tertiary filter (10) are fixedly installed on the other side of the bottom of the mounting frame (1). A third delivery pipe (11) is fixedly installed between the output end of the secondary filter (9) and the input end of the tertiary filter (10). The output end of the oil pump (6) is fixedly connected to the input end of the secondary filter (9) through a fourth delivery pipe (12). An oil drain pipe (1001) is fixedly installed at the output end of the three-stage filter (10). The three-stage filter (10) is equipped with an inlet pressure detection sensor (1002) and an outlet pressure detection sensor (1003) at its two ends. A humidity sensor (1004) and a particle size counter (1005) are installed inside the oil drain pipe (1001).

3. The fully automatic vacuum oil filter according to claim 2, characterized in that: The connecting pipe (301) is equipped with a bypass valve (13).

4. The fully automatic vacuum oil filter according to claim 3, characterized in that: A condenser (14) is installed on the other side of the upper surface of the mounting frame (1).

5. The fully automatic vacuum oil filter according to claim 4, characterized in that: A fan (15) is installed at the bottom of the mounting frame (1) near the condenser (14), and the air outlet of the fan (15) is fixedly connected to the condenser (14) through an exhaust pipe (16).

6. The fully automatic vacuum oil filter according to claim 5, characterized in that: A vacuum pump (8) is installed at the bottom of the mounting frame (1) near the fan (15). The output end of the vacuum pump (8) is fixedly connected to the fan (15) through a round pipe (17).

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