Glass double-sided cleaning apparatus for glass manufacturing

Abstract

The utility model discloses a glass double -faced cleaning equipment for glass manufacturing, including cleaning tank, both ends of cleaning tank inboard wall all are provided with electromagnetic slide rail, be provided with the electromagnetic block of electromagnetic slide connection with it on electromagnetic slide rail, the one side of electromagnetic block all is provided with fixed box, be provided with two -way screw rod and sliding rod in fixed box, all be provided with symmetrical adjusting block on two -way screw rod with sliding rod, two -way screw rod with adjusting block screw connection, the first motor of two -way screw rod connection is provided with on fixed box upper end, be provided with electric rotary lever between adjusting block, be provided with auxiliary board on electric rotary lever, one side of auxiliary board is provided with cleaning brush, and the other side is provided with water absorption sponge, the side wall of cleaning tank is provided with clamping subassembly, the upper end of electromagnetic block is provided with water spraying subassembly, guarantee cleaning effect, avoid the damage to glass again, guarantee the stability of cleaning quality simultaneously.

Description

Technical Field

[0001] This utility model relates to the field of glass manufacturing technology, and more specifically, it relates to a double-sided glass cleaning device for glass manufacturing. Background Technology

[0002] In the existing glass manufacturing process, dust, oil stains, glass fragments and other impurities will inevitably adhere to the glass surface. If these impurities are not removed in time, they will have an adverse effect on subsequent processing steps (such as coating, tempering, cutting, etc.), resulting in defects in the finished glass and reducing product quality. Therefore, glass cleaning is a crucial part of the glass manufacturing process. Currently, glass cleaning equipment on the market has many limitations in practical applications. Some equipment can only achieve single-sided cleaning, requiring manual flipping of the glass to complete double-sided cleaning. This not only increases labor costs but also easily causes secondary contamination or damage to the glass during the flipping process. Even some double-sided cleaning equipment has relatively fixed positions and spacing of its cleaning structure, making it difficult to adapt to glass of different thicknesses and sizes. This may result in incomplete cleaning or scratches on the glass surface due to excessive pressure. In addition, the cleaning brush and the water absorption component are often set up separately, requiring the glass to go through multiple processes to complete the cleaning and initial drying. This not only prolongs the cleaning time and reduces production efficiency, but may also affect the cleaning effect due to process connection problems. At the same time, the water spray system of some equipment is unevenly distributed, which cannot ensure that the glass surface can be fully wetted and rinsed, further affecting the cleaning quality. In addition, during the glass cleaning process, traditional clamping devices are difficult to precisely adjust the clamping force and position when clamping glass of different specifications, which can easily lead to glass slippage or breakage, causing inconvenience to production. Utility Model Content

[0003] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides a double-sided glass cleaning device for glass manufacturing, so as to solve the technical problems mentioned in the background art that the prior art is difficult to adapt to glass of different thicknesses and sizes and cannot ensure that the glass surface can be fully wetted and rinsed.

[0004] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: A double-sided glass cleaning device for glass manufacturing includes a cleaning tank. Electromagnetic slide rails are installed at both ends of the inner sidewall of the cleaning tank. Electromagnetic blocks are electromagnetically slidably connected to the electromagnetic slide rails. A fixed box is installed on one side of each electromagnetic block. A bidirectional screw and a sliding rod are installed inside the fixed box. Symmetrical adjusting blocks are installed on both the bidirectional screw and the sliding rod. The bidirectional screw is threadedly connected to the adjusting blocks, and the sliding rod is slidably connected to the adjusting blocks. The adjusting blocks are fitted and slidably connected to the fixed box. A first motor connected to the bidirectional screw is installed at the upper end of the fixed box. An electric rotating rod is installed between the adjusting blocks. An auxiliary plate is installed on the electric rotating rod. A cleaning brush is installed on one side of the auxiliary plate, and an absorbent sponge is installed on the other side. A clamping assembly is installed on the sidewall of the cleaning tank, and a water spraying assembly is installed at the upper end of the electromagnetic blocks.

[0005] The present invention is further configured such that the clamping assembly includes a support plate, a cylinder, an electric push rod, and a clamping block. The support plate is symmetrically arranged on the upper end of the side wall of the cleaning tank, the cylinder is on the support plate, the electric push rod is at the lower end of the cylinder, and the clamping block is on one side of the electric push rod. This configuration can adapt to the clamping requirements of glass of different specifications, providing a stable clamping effect and preventing the glass from sliding or being damaged during cleaning.

[0006] The present invention is further configured such that the water spraying assembly includes a support frame, a water pump, a nozzle, and a water pipe. The support frame is located on the upper end of the electromagnetic block, the water pump is located on the support frame, the nozzle is connected to the output end of the water pump, one end of the water pipe is connected to the water pump, and the other end passes through the lower end of the side wall of the cleaning tank, so as to spray evenly on the glass surface, ensure that the glass is fully wetted, and improve the cleaning effect.

[0007] The present invention is further provided that a drain pipe is provided at the bottom of the cleaning tank, and a valve adapted to the drain pipe is provided on the drain pipe to facilitate timely discharge of sewage in the cleaning tank. The valve can control the drainage speed and opening / closing.

[0008] The present invention is further provided that the outer wall of the cleaning tank is provided with a liquid level scale line, which can intuitively display the water volume in the cleaning tank, making it convenient for operators to grasp the water volume and replenish or control the water in a timely manner.

[0009] The present invention is further configured such that the absorbent sponge is detachably connected to the auxiliary plate via Velcro, which facilitates disassembly, replacement or cleaning of the absorbent sponge, ensuring water absorption effect and making the operation simple and quick.

[0010] The present invention is further provided that the surface of the bidirectional screw is provided with an anti-corrosion coating, the anti-corrosion coating being made of epoxy resin, which can effectively prevent the bidirectional screw from being corroded by water or cleaning agents and extend its service life.

[0011] (III) Beneficial Effects Compared with the prior art, the present invention provides a double-sided glass cleaning device for glass manufacturing, which has the following advantages: 1. The electromagnetic slide rail and electromagnetic block on the inner wall of the cleaning box work together to move the fixing box and related components flexibly along the length of the glass, ensuring that the cleaning brush and absorbent sponge can fully cover the glass surface and avoid cleaning dead corners. The bidirectional screw in the fixing box rotates under the drive of the first motor, which can drive the two sets of adjustment blocks to move symmetrically closer or further away along the fixing box, thereby precisely adjusting the distance between the auxiliary plates to adapt to glass of different widths. This adjustment method is stable and reliable, allowing the cleaning brush to maintain appropriate contact pressure with the glass surface, ensuring cleaning effect while avoiding damage to the glass.

[0012] 2. The cleaning brush on one side of the auxiliary plate and the water-absorbing sponge on the other side complement each other. With the rotation of the electric rotating rod, the cleaning and water absorption processes can be quickly switched. After the cleaning brush finishes brushing the glass surface, the electric rotating rod drives the auxiliary plate to flip, so that the water-absorbing sponge comes into contact with the glass and can absorb the residual water after cleaning in time, reducing the time of the subsequent drying process.

[0013] 3. The electromagnetic block drives the water spraying component to move synchronously, so that the nozzle can act on the glass surface together with the cleaning brush. During the brushing process, clean water or cleaning agent is sprayed in time to ensure that the glass surface is always wet, which enhances the cleaning ability of the cleaning brush. The linkage design of each component makes the entire cleaning process smooth and efficient. From fixing the glass and brushing it in all directions to the instant water absorption, a complete cleaning process is formed, which greatly improves the work efficiency of double-sided glass cleaning and ensures the stability of cleaning quality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the double-sided glass cleaning equipment for glass manufacturing in this utility model; Figure 2 This is a schematic diagram of the overall structure of the double-sided glass cleaning equipment for glass manufacturing in this utility model. Figure 3 This is a schematic diagram of the overall structure of the double-sided glass cleaning equipment for glass manufacturing in this utility model; Figure 4 This is an exploded view of the electromagnetic slide rail and electromagnetic block of the glass double-sided cleaning equipment for glass manufacturing in this utility model; Figure 5 This is a schematic diagram of the internal cross-section of the fixing box of the glass double-sided cleaning equipment for glass manufacturing in this utility model.

[0015] In the diagram: 1. Cleaning tank; 2. Electromagnetic slide rail; 3. Electromagnetic block; 4. Fixing box; 5. Bidirectional screw; 6. Sliding rod; 7. Adjusting block; 8. First motor; 9. Electric rotating rod; 10. Auxiliary plate; 11. Cleaning brush; 12. Absorbent sponge; 13. Support plate; 14. Cylinder; 15. Electric push rod; 16. Clamping block; 17. Support frame; 18. Water pump; 19. Nozzle; 20. Water pipe; 21. Drain pipe; 22. Valve; 23. Liquid level scale. Detailed Implementation

[0016] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0017] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0018] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0019] Please see Figure 1-5 A double-sided glass cleaning device for glass manufacturing includes a cleaning tank 1. Electromagnetic slide rails 2 are provided at both ends of the inner wall of the cleaning tank 1. Electromagnetic blocks 3 are electromagnetically slidably connected to the electromagnetic slide rails 2. A fixing box 4 is provided on one side of each electromagnetic block 3. A bidirectional screw 5 and a sliding rod 6 are provided inside the fixing box 4. Symmetrical adjusting blocks 7 are provided on both the bidirectional screw 5 and the sliding rod 6. The bidirectional screw 5 is threadedly connected to the adjusting blocks 7, and the sliding rod 6 is slidably connected to the adjusting blocks 7. The adjusting blocks 7 are fitted and slidably connected to the fixing box 4. A first motor 8 connected to the bidirectional screw 5 is provided at the upper end of the fixing box 4. An electric rotating rod 9 is provided between the adjusting blocks 7. An auxiliary plate 10 is provided on the electric rotating rod 9. A cleaning brush 11 is provided on one side of the auxiliary plate 10, and an absorbent sponge 12 is provided on the other side. A clamping assembly is provided on the side wall of the cleaning tank 1, and a water spraying assembly is provided at the upper end of the electromagnetic blocks 3.

[0020] The clamping assembly includes a support plate 13, a cylinder 14, an electric push rod 15, and a clamping block 16. The support plate 13 is symmetrically arranged on the upper side wall of the cleaning tank 1. The cylinder 14 is on the support plate 13. The electric push rod 15 is at the lower end of the cylinder 14. The clamping block 16 is on one side of the electric push rod 15.

[0021] The absorbent sponge 12 is detachably connected to the auxiliary plate 10 via Velcro.

[0022] In this embodiment, the glass to be cleaned is first placed in a suitable position within the cleaning tank 1. The clamping assembly is then activated, and the cylinder 14 and electric push rod 15 on the support plate 13 work together. The electric push rod 15 pushes the clamping block 16 closer to the glass until the clamping blocks 16 on both sides firmly fix the glass. At this point, if stubborn stains are attached to the glass surface, the extension and retraction function of the cylinder 14 can be used to lower the clamped glass, allowing it to be completely immersed in the clean water at the bottom of the cleaning tank 1 for soaking. The wetting effect of the clean water softens the stains, preparing it for subsequent cleaning. After soaking is complete... Re-start cylinder 14 to lift the glass out of the cleaning water. Manually reinstall the clamped glass to ensure it is level and precisely aligned with the area between the two cleaning brushes 11. Then, the first motor 8 starts, driving the bidirectional screw 5 in the fixing box 4 to rotate. Since the bidirectional screw 5 is threadedly connected to the adjusting block 7, and the adjusting block 7 slides along the fixing box 4 under the guidance of the sliding rod 6, the two sets of adjusting blocks 7 will symmetrically move closer or further apart, thereby driving the cleaning brushes 11 on the auxiliary plate 10 to adjust to a spacing that matches the width of the glass, so that the cleaning brushes 11 fit perfectly against both sides of the glass.

[0023] More specifically, next, the electromagnetic slide rail 2 is energized, and the electromagnetic block 3 drives the fixing box 4 and the cleaning brush 11 to move slowly along the length of the glass. At the same time, the cleaning brush 11 scrubs the glass surface. During the scrubbing process, the water spraying component at the top of the electromagnetic block 3 works synchronously. The water pump 18 on the support frame 17 draws cleaning water from the bottom of the cleaning tank 1 through the water pipe 20 and sprays it evenly on the glass surface through the nozzle 19, providing continuous water and cleaning agent for the scrubbing process and enhancing the cleaning effect of the cleaning brush 11. After the cleaning is completed, the electric rotating rod 9 drives the auxiliary plate 10 to flip, so that the water-absorbing sponge 12, which was originally facing outward, turns towards the glass. The electromagnetic block 3 drives the water-absorbing sponge 12 to move along the glass surface again to absorb the residual water.

[0024] Please see Figures 1-5 As one embodiment of the water spraying assembly: the water spraying assembly includes a support frame 17, a water pump 18, a nozzle 19, and a water pipe 20. The support frame 17 is located on the upper end of the electromagnetic block 3, the water pump 18 is located on the support frame 17, the nozzle 19 is connected to the output end of the water pump 18, one end of the water pipe 20 is connected to the water pump 18, and the other end passes through the lower end of the side wall of the cleaning tank 1.

[0025] Specifically, the support frame 17 fixed on the upper end of the electromagnetic block 3 provides stable support for the water pump 18, ensuring the stability of the water pump 18 during operation. When the water pump 18 starts working, it draws cleaning water from the bottom of the cleaning tank 1 through the water pipe 20 that passes through the lower end of the side wall of the cleaning tank 1. After the drawn water is pressurized by the water pump 18, it is evenly sprayed onto the glass surface by the nozzle 19 connected to the output end of the water pump 18. The nozzle 19 moves synchronously with the electromagnetic block 3 and the cleaning brush 11, which can accurately spray water or water with cleaning agent onto the area being cleaned by the cleaning brush 11, providing a continuous humid environment and cleaning medium for the cleaning process, effectively enhancing the cleaning brush 11's ability to remove stains and improving the cleaning effect.

[0026] Please see Figures 1-5 As one embodiment of the drain pipe 21: the bottom of the cleaning tank 1 is provided with a drain pipe 21, the drain pipe 21 is provided with a valve 22 adapted to it, and the outer wall of the cleaning tank 1 is provided with a liquid level scale line 23.

[0027] Specifically, if a lot of sewage is found in the cleaning tank 1, the valve 22 on the drain pipe 21 at the bottom of the cleaning tank 1 can be opened to discharge the sewage through the drain pipe 21. During the drainage process, the water level can be observed through the liquid level scale 23. After an appropriate amount of sewage is discharged, the valve 22 can be closed and new cleaning water can be added to the appropriate scale.

[0028] Please see Figures 1-5 As one embodiment of the anti-corrosion coating: the surface of the bidirectional screw 5 is provided with an anti-corrosion coating, which is made of epoxy resin.

[0029] Specifically, the surface of the bidirectional screw 5 is coated with an epoxy resin anti-corrosion coating. This coating can effectively resist the corrosion of the cleaning water and cleaning agents that may be present in the cleaning tank 1, ensuring that the bidirectional screw 5 can still rotate smoothly during long-term use and stably drive the adjustment block 7 to move, thus extending the service life of the equipment.

[0030] In summary, when using the overall equipment: Before starting the work, cleaning water needs to be added to the cleaning tank 1. The operator can observe the water level through the liquid level scale 23 on the outer wall of the cleaning tank 1 and control the water level within a suitable range. The liquid level scale 23 directly reflects the water level in the tank, which is convenient for precise control and provides sufficient and appropriate water for the subsequent soaking and cleaning processes.

[0031] Place the glass to be cleaned in the initial position inside the cleaning tank 1, and activate the clamping assembly. The support plate 13 provides a stable mounting support for the cylinder 14, ensuring the stability of the cylinder 14 during operation. After the cylinder 14 is activated, its piston rod extends and retracts, causing the lower electric push rod 15 to move up and down, adjusting the clamping height. The electric push rod 15, in turn, pushes the clamping block 16 horizontally through the extension and retraction of the piston rod. The relative force of the clamping blocks 16 on both sides firmly fixes the glass. At this time, if there are stubborn stains on the glass surface, the cylinder 14 can be activated to extend its piston rod downwards, causing the clamped glass to descend until it is completely immersed in the cleaning water at the bottom of the cleaning tank 1. After soaking, cylinder 14 is restarted to retract its piston rod and lift the glass out of the cleaning water. At this time, the operator manually adjusts the position of the glass and clamps it back into the preset area between the two cleaning brushes 11, ensuring that the glass is horizontal and corresponds to the position of the cleaning brushes 11.

[0032] The first motor 8 at the top of the fixed box 4 is started. The motor output shaft drives the bidirectional screw 5 to rotate. Since the bidirectional screw 5 and the adjusting block 7 are connected by threads, and the adjusting block 7 is simultaneously slidably connected to the sliding rod 6, according to the principle of screw transmission, the rotational motion of the bidirectional screw 5 is converted into the linear motion of the adjusting block 7 along the sliding rod 6 and the fixed box 4. The two sets of adjusting blocks 7 move symmetrically closer or further away under the drive of the bidirectional screw 5, thereby driving the cleaning brush 11 on the auxiliary plate 10 to adjust the spacing until the cleaning brush 11 is just in contact with both sides of the glass. The epoxy resin anti-corrosion coating on the surface of the bidirectional screw 5 plays an important role in isolating the screw from cleaning water and any cleaning agents it may contain, ensuring the screw rotates smoothly for a long time and extending its service life. When the cleaning phase officially begins, the electromagnetic slide rail 2 is energized to generate a magnetic field. Under the action of the electromagnetic field force, the electromagnetic block 3 slides along the slide rail, driving the fixed box 4 and the cleaning brush 11 to move slowly along the length of the glass. At the same time, the cleaning brush 11 removes the stains from the glass surface through the friction between the bristles and the glass surface. During this process, the water spraying component at the top of the electromagnetic block 3 works synchronously. After the water pump 18 starts, the centrifugal force generated by the high-speed rotation of the impeller creates a negative pressure in the pump body, drawing the cleaning water from the bottom of the cleaning tank 1 through the water pipe 20. The water is then pressurized and delivered to the nozzle 19. The nozzle 19 converts the high-pressure water flow into a uniform spray pattern, spraying it onto the glass surface. The principle is to use the impact force and wetting effect of the high-pressure water flow to provide lubrication for the friction cleaning of the cleaning brush 11, reducing the scratches on the glass surface by the bristles, and to promptly wash away the removed stains from the glass surface to prevent secondary adhesion of the stains.

[0033] After cleaning is completed, the electric rotating rod 9 between the adjusting blocks 7 is activated, which drives the auxiliary plate 10 to rotate 180 degrees around the rotation axis, so that the water-absorbing sponge 12, which was originally facing outward, turns towards the glass. Then, the electromagnetic block 3 drives the water-absorbing sponge 12 to move along the glass surface again. The water-absorbing sponge 12 absorbs the residual moisture on the glass surface through its internal porous structure and capillary action. The water-absorbing sponge 12 is detachably connected to the auxiliary plate 10 by Velcro, which is convenient for disassembly, replacement or cleaning, and ensures the stability of the water absorption effect.

[0034] After cleaning, if there is a lot of sewage in the cleaning tank 1, the valve 22 on the bottom drain pipe 21 can be opened. The sewage will be discharged through the drain pipe 21 under gravity. During the drainage process, the operator can observe the water level change through the liquid level scale line 23. After the sewage is discharged in an appropriate amount, the valve 22 is closed and new cleaning water is added to the appropriate scale to maintain the quality of the cleaning water.

[0035] In all the solutions mentioned above, the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents. In all the solutions mentioned above, the operation of electrical components is controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies. Therefore, their electrical connection relationships and specific circuit structures will not be elaborated here.

Claims

1. A double-sided glass cleaning device for glass manufacturing, comprising a cleaning tank (1), characterized in that: The cleaning tank (1) has electromagnetic slide rails (2) at both ends of its inner wall. Each electromagnetic slide rail (2) has an electromagnetic block (3) that is electromagnetically slidably connected to it. Each electromagnetic block (3) has a fixing box (4) on one side. The fixing box (4) contains a bidirectional screw (5) and a sliding rod (6). Both the bidirectional screw (5) and the sliding rod (6) have symmetrical adjusting blocks (7). The bidirectional screw (5) is threadedly connected to the adjusting block (7), and the sliding rod (6) is slidably connected to the adjusting block (7). Next, the adjusting block (7) is fitted and slidably connected to the fixed box (4). The upper end of the fixed box (4) is provided with a first motor (8) connected to the bidirectional screw (5). An electric rotating rod (9) is provided between the adjusting blocks (7). An auxiliary plate (10) is provided on the electric rotating rod (9). A cleaning brush (11) is provided on one side of the auxiliary plate (10), and a water-absorbing sponge (12) is provided on the other side. A clamping assembly is provided on the side wall of the cleaning box (1), and a water spraying assembly is provided on the upper end of the electromagnetic block (3).

2. The glass double-sided cleaning equipment for glass manufacturing according to claim 1, characterized in that: The clamping assembly includes a support plate (13), a cylinder (14), an electric push rod (15), and a clamping block (16). The support plate (13) is symmetrically arranged on the upper side wall of the cleaning tank (1). The cylinder (14) is on the support plate (13). The electric push rod (15) is at the lower end of the cylinder (14). The clamping block (16) is on one side of the electric push rod (15).

3. The glass double-sided cleaning equipment for glass manufacturing according to claim 1, characterized in that: The water spraying assembly includes a support frame (17), a water pump (18), a nozzle (19), and a water pipe (20). The support frame (17) is located on the upper end of the electromagnetic block (3), the water pump (18) is located on the support frame (17), the nozzle (19) is connected to the output end of the water pump (18), one end of the water pipe (20) is connected to the water pump (18), and the other end passes through the lower end of the side wall of the cleaning tank (1).

4. The glass double-sided cleaning equipment for glass manufacturing according to claim 1, characterized in that: The bottom of the cleaning tank (1) is provided with a drain pipe (21), and a valve (22) adapted to it is provided on the drain pipe (21).

5. A double-sided glass cleaning device for glass manufacturing according to claim 3, characterized in that: The outer wall of the cleaning tank (1) is provided with liquid level scale lines (23).

6. A double-sided glass cleaning device for glass manufacturing according to claim 2, characterized in that: The absorbent sponge (12) is detachably connected to the auxiliary plate (10) via Velcro.

7. A double-sided glass cleaning device for glass manufacturing according to claim 1, characterized in that: The surface of the bidirectional screw (5) is provided with an anti-corrosion coating, which is made of epoxy resin.

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